scholarly journals Interfacial Reactions between AlSi10 Foam Core and AISI 316L Steel Sheets Manufactured by In-Situ Bonding Process

Metals ◽  
2021 ◽  
Vol 11 (9) ◽  
pp. 1374
Author(s):  
Girolamo Costanza ◽  
Maria Elisa Tata
Keyword(s):  
Cold Water ◽  
Optical Microscope ◽  
Bonding Process ◽  
Process Conditions ◽  
Equivalent Diameter ◽  
Al Alloy ◽  
Aisi 316L ◽  
Hydrogen Bubbles ◽  
316L Steel

Aluminum foam sandwiches (AFS) with AlSi10 foam cores and AISI 316L steel skins are manufactured by an in-situ bonding process. The precursor of the core foam was made with the powder compacted method. The precursor and skins, coupled together, were then heated up to the melting point of the Al alloy. The gas released by the blowing agent formed hydrogen bubbles in the melt. producing the foam. Such a porous structure was kept frozen at room temperature via cooling in cold water. To optimize the process conditions, some foaming experiments have been conducted with different holding times and temperatures. Such manufactured AFS were cut, chemically etched and studied with an optical microscope associated with image analysis software to get information about pores morphology in terms of circularity and equivalent diameter. The interface AlSi10-AISI316L has been characterized by SEM and EDX to investigate the bonding conditions between cores and skins. Finally, the AFS have been polished and etched to analyze the microstructure. Quasi-static compressive tests have been performed on the AFS. Obtained results showed that the interface formed during the foaming can be characterized by the inter-diffusion of alloying elements, as confirmed by the good quality of metallurgical joints.

Microstructural Fractal Dimension of AISI 316L Steel

1994 ◽  
Vol 367 ◽  
Author(s):  
M. Hinojosa ◽  
R. Rodréguez ◽  
U. Ortiz
Keyword(s):  
Fractal Dimension ◽  
Grain Boundary ◽  
Grain Boundaries ◽  
Tensile Strain ◽  
Optical Microscope ◽  
Standard Test ◽  
Test Method ◽  
Aisi 316L ◽  
316L Steel ◽  
Deformation Processes

AbstractFractal dimension of the microstructure of AISI 316L steel (17 Cr, 12.7 Ni, 2.1 Mo, 1. 5 Mn, 0.01 C) with different degrees of strain were obtained from Richardson plots of grain boundary perimeter against magnification. Grain boundaries were revealed using conventional metallographic techniques and measurements were taken with the aid of an automatic image analizer (Quantimet 520) attached to an optical microscope. The magnifications used were 50, 100, 200, 400, and 1000X. The samples were obtained from a 4” diameter tubing, machined according to ASTM A370 standard test method and deformed to 5, 10, 15, and 20 % tensile strain. The results show that the fractal dimension of the grain boundaries changes as deformation is imparted to the material.These results suggest that fractal dimension may be used to describe microstructural evolution of metals during deformation processes.

Microstructure and Properties of Fe-Based Composite Coating by Plasma Jet Surface Metallurgy

2011 ◽  
Vol 179-180 ◽  
pp. 253-256
Author(s):  
Hao Chen ◽  
Jian Gao Yang ◽  
Mi Song Chen
Keyword(s):  
Steel Substrate ◽  
Composite Coatings ◽  
Low Carbon Steel ◽  
Plasma Jet ◽  
Optical Microscope ◽  
Al Alloy ◽  
Low Carbon ◽  
X Ray Diffraction ◽  
Metallurgical Bonding

The Fe-based composite coatings were formed by plasma jet surface metallurgy using Fe, C, W, Cr and Al alloy powders on the low carbon steel. The morphology, microstructure, interface structure and the distribution of the in situ particles in the coatings were observed with optical microscope, scanning electron microscope and x-ray diffraction analysis. The results show that metallurgical bonding is obtained between coating and substrate, and the microstructure of coatings is mainly composed of γ-Fe, (Fe,Cr,W,Nb)7C3 and AlFe particles which are synthesized in stiu, are dispersivly distributed in the coatings. The micro-hardness gradually increased from bottom to the top of the coating, the maximum is 986 Hv0.1, about 4 times larger than that of the steel substrate.

Effets of surfaces on precipitate morphology in irradiated thin foils

1978 ◽  
Vol 36 (1) ◽  
pp. 654-655
Author(s):  
D.I. Potter ◽  
A. Taylor
Keyword(s):  
Ion Irradiation ◽  
Dark Field Image ◽  
Thin Foil ◽  
Dark Field ◽  
Al Alloy ◽  
Bright Field Image ◽  
Dislocation Loops ◽  
Precipitate Morphology ◽  
Thin Foils

Thermal aging of Ni-12.8 at. % A1 and Ni-12.7 at. % Si produces spatially homogeneous dispersions of cuboidal γ'-Ni3Al or Ni3Si precipitate particles arrayed in the Ni solid solution. We have used 3.5-MeV 58Ni+ ion irradiation to examine the effect of irradiation during precipitation on precipitate morphology and distribution. The nearness of free surfaces produced unusual morphologies in foils thinned prior to irradiation. These thin-foil effects will be important during in-situ investigations of precipitation in the HVEM. The thin foil results can be interpreted in terms of observations from bulk irradiations which are described first.Figure 1a is a dark field image of the γ' precipitate 5000 Å beneath the surface(∿1200 Å short of peak damage) of the Ni-Al alloy irradiated in bulk form. The inhomogeneous spatial distribution of γ' results from the presence of voids and dislocation loops which can be seen in the bright field image of the same area, Fig. 1b.

The Effect of Flux on Ion Irradiation-Induced Precipitation in AISI-316L: An In-Situ TEM Study

2020 ◽  
Author(s):  
Ítalo M. Oyarzabal ◽  
Matheus A. Tunes ◽  
Osmane Camara ◽  
Emily Aradi ◽  
Anamul H. Mir ◽  
...  
Keyword(s):  
Ion Irradiation ◽  
In Situ Tem ◽  
Aisi 316L

scholarly journals In-situ observation of graphene using an optical microscope

2021 ◽  
Vol 6 ◽  
pp. 100138
Author(s):  
Mikihiro Kato ◽  
Sujun Guan ◽  
Xinwei Zhao
Keyword(s):  
Optical Microscope ◽  
In Situ Observation

scholarly journals Mechanical Properties of Al Matrix Composite Enhanced by In Situ Formed SiC, MgAl2O4, and MgO via Casting Process

Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1767
Author(s):  
Yuhong Jiao ◽  
Jianfeng Zhu ◽  
Xuelin Li ◽  
Chunjie Shi ◽  
Bo Lu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Matrix Composite ◽  
Compression Strength ◽  
Casting Process ◽  
Al Alloy ◽  
Pyrolysis Process ◽  
Alloy Matrix ◽  
Al Matrix Composite ◽  
Al Matrix

Al matrix composite, reinforced with the in situ synthesized 3C–SiC, MgAl2O4, and MgO grains, was produced via the casting process using phenolic resin pyrolysis products in flash mode. The contents and microstructure of the composites’ fracture characteristics were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Mechanical properties were tested by universal testing machine. Owing to the strong propulsion formed in turbulent flow in the pyrolysis process, nano-ceramic grains were formed in the resin pyrolysis process and simultaneously were homogeneously scattered in the alloy matrix. Thermodynamic calculation supported that the gas products, as carbon and oxygen sources, had a different chemical activity on in situ growth. In addition, ceramic (3C–SiC, MgAl2O4, and MgO) grains have discrepant contents. Resin pyrolysis in the molten alloy decreased oxide slag but increased pores in the alloy matrix. Tensile strength (142.6 ± 3.5 MPa) had no change due to the cooperative action of increased pores and fine grains; the bending and compression strength was increasing under increased contents of ceramic grains; the maximum bending strength was 378.2 MPa in 1.5% resin-added samples; and the maximum compression strength was 299.4 MPa. Lath-shaped Si was the primary effect factor of mechanical properties. The failure mechanism was controlled by transcrystalline rupture mechanism. We explain that the effects of the ceramic grains formed in the hot process at the condition of the resin exist in mold or other accessory materials. Meanwhile, a novel ceramic-reinforced Al matrix was provided. The organic gas was an excellent source of carbon, nitrogen, and oxygen to in situ ceramic grains in Al alloy.

Microstructure and Tensile Property of Zn-Al Alloy Reinforced with Titanium Produced by Electrolysis

2009 ◽  
Vol 79-82 ◽  
pp. 1415-1418 ◽  
Author(s):  
Shu Qing Yan ◽  
Jing Pei Xie ◽  
Wen Yan Wang ◽  
Ji Wen Li
Keyword(s):  
Grain Size ◽  
Tensile Property ◽  
Heterogeneous Nucleation ◽  
Titanium Content ◽  
Small Dimension ◽  
Al Alloy ◽  
Exotic Particles ◽  
Titanium Aluminum ◽  
High Dispersity

In this study, some low-titanium aluminum alloys produced by electrolysis were prepared and the effect of various titanium contents on microstructure and tensile property of Zn-Al alloy was investigated. The test results showed that addition of titanium by electrolysis is an effective way to refine the grain size of Zn-Al alloy. As the titanium content is 0.04 wt%, the grain size becomes to be a minimum value and the tensile property of the alloy reaches to the maximum. Electrolysis showed that titanium atoms are to be some inherent particles in low-titanium aluminum alloy. These titanium atoms enter into the aluminum melt liquid and spread to the whole melt rapidly under stirring action of electromagnetic field of the electric current. The heterogeneous phase nuclei are high melting TiC and TiAl3 particles formed from in-situ precipitating trace C and Ti during cooling process. These in-situ precipitating heterogeneous nucleation sites with small dimension, high dispersity, cleaning interface and fine soakage with melt, have better capacity of heterogeneous nucleation than of exotic particles. It may inhibit grain growth faster and more effective in pinning dislocations, grain boundaries or sub-boundaries.

Mechanical Interlocking on Leadframe Surface for Bondability of Au Wedge Bond

2016 ◽  
Vol 857 ◽  
pp. 79-82
Author(s):  
Roslina Ismail ◽  
Fuaida Harun ◽  
Azman Jalar ◽  
Shahrum Abdullah
Keyword(s):  
Optical Microscope ◽  
Bonding Process ◽  
Mechanical Interlocking ◽  
Average Roughness ◽  
Force Microscopy ◽  
Atomic Force ◽  
Surface Morphologies ◽  
Scanning Electron ◽  
Effect Of Surface

This work is a contribution towards the understanding of wire bond integrity and reliability in relation to their microstructural and mechanical properties in semiconductor packaging.The effect of surface roughness and hardness of leadframe on the bondability of Au wedge bond still requires detail analysis. Two type of leadframes namely leadframe A and leadframe B were chosen and scanning electron microscope (SEM) and optical microscope were used to inspect the surface morphology of leadframes and the quality of created Au wedge bond after wire bonding process. It was found that there were significant differences in the surface morphologies between these two leadframes. The atomic force microscopy (AFM) which was utilized to measure the average roughness, Ra of lead finger confirms that leadframe A has the highest Ra with value of 166.46 nm compared to that of leadframe B with value of 85.89 nm. While hardness value of different lead finger from the selected leadframe A and B obtained using Vicker microhardness tester are 180.9 VH and 154.2VH respectively.

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