scholarly journals Research on the Corrosion Fatigue Property of 2524-T3 Aluminum Alloy

Metals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1754
Author(s):  
Chi Liu ◽  
Liyong Ma ◽  
Ziyong Zhang ◽  
Zhuo Fu ◽  
Lijuan Liu

The 2524-T3 aluminum alloy was subjected to fatigue tests under the conditions of R = 0, 3.5% NaCl corrosion solution, and the loading cycles of 106, and the S-N curve was obtained. The horizontal fatigue limit was 169 MPa, which is slightly higher than the longitudinal fatigue limit of 163 MPa. In addition, detailed microstructural analysis of the micro-morphological fatigue failure features was carried out. The influence mechanism of corrosion on the fatigue crack propagation of 2524-T3 aluminum alloy was discussed. The fatigue source characterized by cleavage and fracture mainly comes from corrosion pits, whose expansion direction is perpendicular to the principal stress direction. The stable propagation zone is characterized by strip fractures. The main feature of the fracture in the fracture zone is equiaxed dimples. The larger dimples are mixed with second-phase particles ranging in size from 1 to 5 μm. There is almost a one-to-one correspondence between the dimples and the second-phase particles. The fracture mechanism of 2524 alloy at this stage is transformed into a micro-holes connection mechanism, and the nucleation of micropores is mainly derived from the second-phase particles.

1994 ◽  
Vol 364 ◽  
Author(s):  
Gang Li ◽  
Jian-Ting Guo ◽  
Zhong-Guang Wang

AbstractIn this investigation, the influence of second phase particles on high cycle fatigue behavior of Ni3Al alloy is studied. A single phase Ni3Al-B alloy and a Ni3Al-B/Zr alloy with a few second phase particles (Ni5Zr) at the grain boundaries are selected for investigation. High cycle fatigue tests at room temperature with R (minimum stress/maximum stress) 0.1 are conducted in air and at 30 Hz. The results show that the second phase particles are detrimental to high cycle fatigue resistance. It may be explained in terms of the second phase particles promoting fatigue crack initiation. The characteristics of fracture surfaces are examined by Scanning Electron Microscopy (SEM).


2014 ◽  
Vol 58 ◽  
pp. 535-542 ◽  
Author(s):  
P. Shaterani ◽  
A. Zarei-Hanzaki ◽  
S.M. Fatemi-Varzaneh ◽  
S.B. Hassas-Irani

Metals ◽  
2022 ◽  
Vol 12 (1) ◽  
pp. 81
Author(s):  
Laixin Shi ◽  
Lin Xiang ◽  
Jianquan Tao ◽  
Jun Liu ◽  
Qiang Chen ◽  
...  

Effects of actual marine atmospheric precorrosion and prefatigue on the fatigue property of 7085-T7452 aluminum alloy were investigated by using the methods of marine atmospheric outdoor exposure tests and constant amplitude axial fatigue tests. Marine atmospheric corrosion morphologies, fatigue life, and fatigue fractography were analyzed. After three months of outdoor exposure, both pitting corrosion and intergranular corrosion (IGC) occurred, while the latter was the dominant marine atmospheric corrosion mode. Marine atmospheric precorrosion could result in a dramatical decrease in the fatigue life of the as-received 7085-T7452 aluminum alloy, while selective prefatigue can improve the total fatigue life of the precorroded specimen. The mechanism of the actual marine atmospheric corrosion and its effects on the fatigue life of the 7085-T7452 aluminum alloy were also discussed.


2012 ◽  
Vol 2012 ◽  
pp. 1-6 ◽  
Author(s):  
S. O. Adeosun ◽  
E. I. Akpan ◽  
S. A. Balogun

The study on corrosion behaviour of wrought aluminium alloy in domestic food cooking conditions has been examined using the gravimetric approach. Flat cold rolled and annealed sheets were subjected to solutions of Capsicum annuum, L. esculentum, Allium cepa, and their blend under three conditions, namely, heating and cooling in still air, heating and cooling in refrigerator, and leaving some in open still atmosphere. Results show that corrosion occurred within the test period (288 hours) in the test environments. There was severe degradation within the first 70 hours of test when coupons were heated and cooled while unheated coupon showed low corrosion propensity. Microstructural analysis show the presence of corrosion pits on coupon surface with second phase particles sandwiched in α-aluminium matrix. Immersed coupon in the blend media show higher number of pits on the surface. Rapid corrosion of wrought aluminium alloy in Capsicum annuum, L. esculentum and Allium cepa media is attributed to the presence of corrosion aggressive elements such as allicin, diallyl-disulphide, and allyl-propyl disulphide present in the corrosion media.


2020 ◽  
Vol 984 ◽  
pp. 31-42
Author(s):  
Bing Xue ◽  
Xue Mei Zong ◽  
Can Wang ◽  
Hua Yuan Zhang ◽  
Jing Luo

Basing on the study of adsorption behavior of glycidoxypropyl-trimethoxy-silane (GTMS), pretreatment method of AA2024-T3 aluminum alloy for sol-gel films was optimized. The morphology, composition and corrosion protective performance of alloy coated with the films were investigated by using FE-SEM, EDS, AFM and EIS. The results showed that the Al matrix exhibited better ability to adsorb GTMS molecules than the second phase particles, especially at lower concentration of GTMS. Further, the 5% GTMS films cover the whole surface, but the selective adsorption behaviors still exist. It was concluded that less second phase particles and smoother surface were benefit to the sol-gel films on aluminum alloy. Depending on this conclusion, the pretreatment method for sol-gel films was optimized. The optimized surface condition conducted with 50 g•L-1 sodium hydroxide and ultrasound at 60 oC for 30 s was obtained. These samples coated with the sol-gel films revealed good anti-corrosion performance. The coverage degree of the films was up to 97.95 %.


2017 ◽  
Vol 8 (6) ◽  
pp. 617-631 ◽  
Author(s):  
Yoshihiko Uematsu ◽  
Toshifumi Kakiuchi ◽  
Akiko Tajiri ◽  
Masaki Nakajima

Purpose The purpose of this paper is the proposal of fatigue-life-prediction curve for cast aluminum alloy A356-T6 with different casting defect sizes. Design/methodology/approach Four kinds of A356-T6 fatigue specimens were sampled from the actual large-scale cast component, where the cooling rates were different. In addition, three kinds of A356 were casted under different casting conditions to simulate different defect sizes in the actual component. Subsequently, rotating bending fatigue tests were conducted using those samples. The maximum sizes of casting defects were quantitatively evaluated through microstructural observation and extreme value statistics. The fatigue limits of all samples were predicted using hardness and defect sizes based on modified Murakami’s equation. Findings The modified equation for fatigue limit prediction in A356-T6 was proposed. Fatigue limits were successfully predicted using the proposed equation. Originality/value Fatigue limit prediction method using hardness and maximum defect size was limited to steels. This paper proposed the modified method for A356-T6 aluminum alloy with lower elastic modulus. The method was valid for A356-T6 with different defect sizes.


2013 ◽  
Vol 753 ◽  
pp. 221-224 ◽  
Author(s):  
Krzysztof Sztwiertnia ◽  
Magdalena Bieda ◽  
Anna Korneva

In situ orientation mapping using TEM and calorimetric measurements were carried out to investigate the annealing behavior of cold-rolled 6013 aluminum alloy. The recrystallization of the material can be considered to be a number of processes that correspond to two separate stored energy release peaks. In the temperature range of the peak 1, the deformation zones around the large second-phase particles acted as sites for particle-stimulated nucleation. In the matrix, at the same time, some elongation of grains occurred. The elongated matrix grains appeared because of the reduction of the dislocation density and the annihilation of some low-angle grain boundaries between chains of subgrains lying in layers parallel to the sheet plane. The matrix processes in this temperatures range can be considered forms of continuous recrystallization. The matrix high-angle grain boundaries started to migrate at the temperature range of the peak 2. They moved mostly in the direction normal to the sheet plane. Heating of the sample for an appropriate time at those temperatures resulted in the complete discontinuous recrystallization of the material. The recrystallized microstructure was dominated now by elongated grains, which were a few times thicker than those obtained by annealing at the temperatures of the peak 1.


2011 ◽  
Vol 480-481 ◽  
pp. 433-436
Author(s):  
Mu Meng ◽  
Zhi Min Zhang ◽  
Jian Min Yu ◽  
Xin Kai Li

Aluminum alloy 7A04 compressed at high deformation temperature and large deformation is applied in two different heat treatment (T5 and T6), then microstructure and properties of the alloy after heat treatment are investigated. The mechanical properties are studied by means of the tensile testing and the hardness testing. The microstructure characteristics and the fractorgraphy analysis are respectively investigated with optical microscopy and SEM. The experimental results indicate that after T6 heat treatment, the second-phase particles dispersed in the matrix, which can efficiently improving the strength of the alloy, but reduced the toughness. After T5 heat treatment, the coarse and discontinuous second-phase is distributed along the grain boundary, which can lead to the low strength and high toughness because of the lack of the strengthening phase in the grains. The fracture appearance is intercrystalline fracture after T6 heat treatment, and dimple transgranular fracture after T5 heat treatment.


CORROSION ◽  
10.5006/2805 ◽  
2018 ◽  
Vol 74 (11) ◽  
pp. 1229-1236
Author(s):  
Feng Xiao ◽  
Jiangli An ◽  
Hui Chen ◽  
P. Li ◽  
Wei Gao

The corrosion fatigue short crack propagation (CFSCP) behavior of A7N01P-T4 Al alloy welded joints in 3.5 wt% NaCl solution has been investigated. The test results indicate that the CFSCP followed a cyclical type of growth. Microscopic study shows that almost all second-phase particles are distributed along the grain boundary areas. These particles were easily dissolved during the corrosion fatigue test, resulting in weak grain boundaries. Therefore, the fatigue short crack will grow along the winding grain boundaries. While the second-phase particles on the grain boundaries were the main factor to cause the intergranular crack. Transgranular cracking may occur to the coarse grains in the matrix, which indicate that grain size also has a strong influence on the CFSCP behavior of A7N01P-T4 Al alloy.


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