scholarly journals FE Modelling and Prediction of Macrosegregation Patterns in Large Size Steel Ingots: Influence of Filling Rate

Metals ◽  
2021 ◽  
Vol 12 (1) ◽  
pp. 29
Author(s):  
Chunping Zhang ◽  
Abdelhalim Loucif ◽  
Mohammad Jahazi ◽  
Jean-Benoit Morin
Keyword(s):  
Liquid Flow ◽  
Solid Phase ◽  
High Strength ◽  
Thermosolutal Convection ◽  
Formation Mechanisms ◽  
Low Carbon ◽  
Filling Rate ◽  
Fe Modelling ◽  
Two Phase ◽  
Large Size

In the present work, the influence of filling rate on macrosegregation in a 40-Metric Ton (MT) ingot of a high-strength low-carbon steel was studied using finite element (FE) simulation. The modelling of the filling and solidification processes were realized with a two-phase (liquid-solid) multiscale 3D model. The liquid flow induced by the pouring jet, the thermosolutal convection, and the thermomechanical deformation of the solid phase were taken into consideration. Two filling rates were examined, representing the upper and lower manufacturing limits for casting of large size ingots made of high strength steels for applications in energy and transportation industries. The evolution of solute transport, as well as its associated phenomena throughout the filling and cooling stages, were also investigated. It was found that increasing the filling rate reduced macrosegregation intensity in the upper section, along the centerline and in the mid-radius regions of the ingot. The results were analyzed in the framework of heat and mass transfer theories, liquid flow dynamics, and macrosegregation formation mechanisms.

scholarly journals Comprehensive Analysis of the Microstructure and Mechanical Properties of Friction-Stir-Welded Low-Carbon High-Strength Steels with Tensile Strengths Ranging from 590 MPa to 1.5 GPa

2021 ◽  
Vol 11 (12) ◽  
pp. 5728
Author(s):  
HyeonJeong You ◽  
Minjung Kang ◽  
Sung Yi ◽  
Soongkeun Hyun ◽  
Cheolhee Kim
Keyword(s):  
Mechanical Properties ◽  
Tensile Test ◽  
Joint Strength ◽  
Solid Phase ◽  
Welding Process ◽  
High Strength Steels ◽  
High Strength ◽  
Low Carbon ◽  
Friction Stir ◽  
Welding Processes

High-strength steels are being increasingly employed in the automotive industry, requiring efficient welding processes. This study analyzed the materials and mechanical properties of high-strength automotive steels with strengths ranging from 590 MPa to 1500 MPa, subjected to friction stir welding (FSW), which is a solid-phase welding process. The high-strength steels were hardened by a high fraction of martensite, and the welds were composed of a recrystallized zone (RZ), a partially recrystallized zone (PRZ), a tempered zone (TZ), and an unaffected base metal (BM). The RZ exhibited a higher hardness than the BM and was fully martensitic when the BM strength was 980 MPa or higher. When the BM strength was 780 MPa or higher, the PRZ and TZ softened owing to tempered martensitic formation and were the fracture locations in the tensile test, whereas BM fracture occurred in the tensile test of the 590 MPa steel weld. The joint strength, determined by the hardness and width of the softened zone, increased and then saturated with an increase in the BM strength. From the results, we can conclude that the thermal history and size of the PRZ and TZ should be controlled to enhance the joint strength of automotive steels.

scholarly journals Influence of Blade Type on the Flow Structure of a Vortex Pump for Solid-Liquid Two-Phase Flow

Machines ◽  
2021 ◽  
Vol 9 (12) ◽  
pp. 353
Author(s):  
Hui Quan ◽  
Yanan Li ◽  
Lei Kang ◽  
Xinyang Yu ◽  
Kai Song ◽  
...  
Keyword(s):  
Flow Structure ◽  
Liquid Flow ◽  
Single Phase ◽  
Solid Phase ◽  
Internal Flow ◽  
Phase Flow ◽  
Centrifugal Pumps ◽  
Two Phase ◽  
Vortex Pump ◽  
Solid Liquid

Vortex pumps have good non-clogging performance owing to their impellers being retracted into retraction cavities, but they are much less efficient than ordinary centrifugal pumps. In this paper, numerical simulations were performed on a model of the 150WX200-20 vortex pump for four different blade types, and the influence of blade structure on pump performance was determined. The simulations revealed the existence of axial vortices in the flow passage between the blades in the impeller region. The geometric characteristics of these axial vortices were more regular in two-phase solid-liquid flow than single-phase liquid flow. The presence of the solid phase reduced the vortex strength compared with the single-phase flow and suppressed the increase in size of the secondary circulation vortex. It was found, however, that the blade shape had a greater influence on the circulating flow than the presence of the solid phase. The flow state of the medium flowing out of the impeller domain had a direct effect on the circulating flow with this effect being related to the law governing the flow of the medium in the flow channel between the blades. It was found that the performance of a front-bent blade was the best and that of a curved blade the worst. This influence of blade type on the internal flow structure was used to further explain the relationship between the internal flow structure and the external characteristics of the vortex pump, the understanding of which is crucial for blade selection and hydraulic optimization.

scholarly journals Numerical Simulation of Macrosegregation with Solid Deformation During the Solidification of Steel Ingots Using a Single-Phase/Two-Phase Integrated Model

Metals ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 669
Author(s):  
Kangxin Chen ◽  
Houfa Shen
Keyword(s):  
Liquid Flow ◽  
Single Phase ◽  
Solid Phase ◽  
Steel Ingot ◽  
Integrated Model ◽  
Phase Model ◽  
Two Phase ◽  
Deformation Stage ◽  
Solid Deformation ◽  
Steel Ingots

Macrosegregation, a serious defect formed during the solidification of steel ingots, impairs the performance of the final components. To predict macrosegregation caused by thermal-solutal convection and solid deformation, a volume-averaged single-phase/two-phase integrated model is developed. During the deformation stage, the two-phase model coupling the solid deformation and liquid flow in the mushy zone is utilized. Before or after the deformation stage, the motion of the solid phase is neglected, and the single-phase model is solved. A 450 kg steel ingot punching test is considered for application. The results show that when the solid shell of the ingot is being punched, the solid phase in the mushy core at punching height is compressed, and a relative liquid flow is induced. This in turn causes a transition of positive segregation to negative segregation in the compressed mushy core of the ingot. According to numerical sensitivity tests of different punching parameters, as the punching start time and punching velocity increase, the effect of punching on macrosegregation will be smaller. It is demonstrated that the single-phase/two-phase integrated model can predict macrosegregation in the steel ingots which are deformed during solidification.

On Reliability of Stainless Maraging Steel

2017 ◽  
Vol 265 ◽  
pp. 134-140
Author(s):  
T.M. Makhneva ◽  
V.B. Dement’yev ◽  
S.S. Makarov
Keyword(s):  
Maraging Steel ◽  
Retained Austenite ◽  
High Strength ◽  
Liquid Nitrogen Temperature ◽  
Phase Region ◽  
Low Carbon ◽  
Two Phase ◽  
Quenching Temperature ◽  
Stainless Maraging Steel ◽  
Structure Inhomogeneity

The investigation results on the problem of the reliability of high-strength low-carbon maraging steel products have been generalized. The influence of a method for remelting on the reliability behavior is shown and the ways for the reliability behavior improvement are suggested. The study of the reasons for decreasing KCU during heat treatment shows that in addition to the precipitation of phases causing brittleness at cooling, chromium zones at heating, and formation of chemical and structure inhomogeneity in the two-phase region, the main reason is the remelting method with the parameters which predetermine the variation in grain size in the structure, a small number of interstitial elements (IE), retained austenite in the structure, and lower level of KCU of the steel prepared by VAR both after quenching and after TST. Shows influence of the quenching temperature on the amount of retained austenite and level of impact strength (KCU), of the time of aging on the work of the crack development (KCV) at the temperature of maximal development of brittleness in steel 08Cr15Ni5Cu2Ti and on the position of brittleness transition temperature prepared by ESR and VAR. After cooling down to the liquid nitrogen temperature, the VAR-steel is less liable to brittle fracture after maximal strengthening aging and more reliable after 1.5h-aging (KCV is twice as much as that in ESR-steel despite the low KCU level). The science-based regimes are developed for stamped semi-finished items from steel 08Cr15Ni5Cu2Ti allowing guaranteeing the proper quality and reliability of functioning of the items made from them.

Development of Low Carbon Bainitic Cr-B Steel with High Strength and Good Toughness

2010 ◽  
Vol 146-147 ◽  
pp. 937-940
Author(s):  
Xiang Dong Huo ◽  
Zhang Guo Lin ◽  
Yu Tao Zhao ◽  
Yu Qian Li
Keyword(s):  
High Strength ◽  
Polygonal Ferrite ◽  
Steel Plates ◽  
Granular Bainite ◽  
High Yield ◽  
Low Carbon ◽  
Experimental Steel ◽  
Large Size ◽  
Final Microstructure ◽  
Lath Bainite

In order to develop low carbon bainitic Cr-B steel, experimental procedures including melting, thermal simulation study and laboratory hot rolling were adopted. The dynamic CCT diagram was established, microstructure and properties of experimental steel were also analyzed. The transformation temperature of experimental steel lies between 650～400°C and final microstructure changes fromquasi-polygonal ferrite, granular bainite to lath bainite as cooling rate increases from 0.2 to 50°C.s-1. The microstructure of steel plates, air cooled or water cooled to 530°C then air cooled, is mainly composed of granular bainite and quasi-polygonal ferrite, and the large size islands in granular bainite are responsible for the low strength and poor toughness. However, steel plate with lath bainite, water cooled to roomtemperature, boasts high yield strength (672MPa) and superior impact toughness (127J at -20°C). Therefore, it is feasible to produce low carbon bainitic Cr-B steel with high strength and good toughness through controlling cooling parameters.

SYNTHESIS OF HYDROGEN IN ACOUSTOPLASMA DISCHARGE IN A LIQUID-PHASE STREAM

2019 ◽  
pp. 42-48 ◽  
Author(s):  
N. A. Bulychev
Keyword(s):  
Liquid Phase ◽  
Organic Compounds ◽  
Electrode Materials ◽  
Solid Phase ◽  
Plasma Discharge ◽  
Raw Material ◽  
Two Phase ◽  
Reduced Pressure ◽  
External Power Source ◽  
Phase Medium

In this paper, the plasma discharge in a high-pressure fluid stream in order to produce gaseous hydrogen was studied. Methods and equipment have been developed for the excitation of a plasma discharge in a stream of liquid medium. The fluid flow under excessive pressure is directed to a hydrodynamic emitter located at the reactor inlet where a supersonic two-phase vapor-liquid flow under reduced pressure is formed in the liquid due to the pressure drop and decrease in the flow enthalpy. Electrodes are located in the reactor where an electric field is created using an external power source (the strength of the field exceeds the breakdown threshold of this two-phase medium) leading to theinitiation of a low-temperature glow quasi-stationary plasma discharge.A theoretical estimation of the parameters of this type of discharge has been carried out. It is shown that the lowtemperature plasma initiated under the flow conditions of a liquid-phase medium in the discharge gap between the electrodes can effectively decompose the hydrogen-containing molecules of organic compounds in a liquid with the formation of gaseous products where the content of hydrogen is more than 90%. In the process simulation, theoretical calculations of the voltage and discharge current were also made which are in good agreement with the experimental data. The reaction unit used in the experiments was of a volume of 50 ml and reaction capacity appeared to be about 1.5 liters of hydrogen per minute when using a mixture of oxygen-containing organic compounds as a raw material. During their decomposition in plasma, solid-phase products are also formed in insignificant amounts: carbon nanoparticles and oxide nanoparticles of discharge electrode materials.

ASTM A710

Alloy Digest ◽  
1990 ◽  
Vol 39 (4) ◽  
Keyword(s):  
Fracture Toughness ◽  
Tensile Properties ◽  
Precipitation Hardening ◽  
Steel Plate ◽  
High Strength ◽  
Heat Treating ◽  
Low Carbon ◽  
Bethlehem Steel Corporation ◽  
Strength Alloy ◽  
Carbon Precipitation

Abstract ASTM A710 is a low-carbon, precipitation hardening high-strength alloy steel plate. It is well suited to critical applications. This datasheet provides information on composition and tensile properties as well as fracture toughness. It also includes information on heat treating and joining. Filing Code: SA-446. Producer or source: Bethlehem Steel Corporation.

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