scholarly journals Correlation between Numerical and Experimental Structural Resistance of a Safety Relevant Aluminum Automotive Component

Metals ◽  
2019 ◽  
Vol 9 (9) ◽  
pp. 949
Author(s):  
Cecchel ◽  
Ferrario ◽  
Mega ◽  
Cornacchia

Accurate implementation of weight reduction for the development of innovative safety-relevant components, such as suspension assemblies, requires a careful evaluation of the structural resistance. The validation of these critical parts usually employs Finite Element Analysis (FEA) during the design phase and laboratory tests on prototypes during later stages. However, the results of these established methods have rarely been numerically compared. The present paper introduces a method for comparing FEA and testing, based on the elaboration of micro-strains acquired with strain gauges positioned in specific regions. The model was applied to the real case study of an innovative lightweight cross beam. FEA simulations and bench tests under different conditions that were representative of the operating environments were carried out. Two different relevant configurations of fatigue bench tests were considered. Then, the data obtained from testing were numerically elaborated in order to compare them with the analytical results. Real data from in-field measurements were used. The cross beam endured at the elevate mission loads reproduced at the bench test. The FEA and testing results were aligned. The correlation method was proven to be reliable, since it made it possible not only to numerically evaluate the testing output, but also to validate the calculation tools, and it could be extended to similar applications in future.

2020 ◽  
Vol 8 (5) ◽  
pp. 358 ◽  
Author(s):  
Yusak Oktavianus ◽  
Massoud Sofi ◽  
Elisa Lumantarna ◽  
Gideon Kusuma ◽  
Colin Duffield

A precast reinforced concrete (RC) T-beam located in seaport Terminal Peti Kemas (TPS) Surabaya built in 1984 is used as a case study to test the accuracy of non-destructive test techniques against more traditional bridge evaluation tools. This bridge is mainly used to connect the berth in Lamong gulf and the port in Java Island for the logistic purposes. The bridge was retrofitted 26 years into its life by adding two strips of carbon fiber reinforced polymer (CFRP) due to excessive cracks observed in the beams. Non-destructive field measurements were compared against a detailed finite element analysis of the structure to predict the performance of the girder in terms of deflection and moment capacity before and after the retrofitting work. The analysis was also used to predict the long-term deflections of the structure due to creep, crack distribution, and the ultimate moment capacity of the individual girder. Moreover, the finite element analysis was used to predict the deflection behavior of the overall bridge due to vehicle loading. Good agreement was obtained between the field measurement and the analytical study. A new service life of the structure considering the corrosion and new vehicle demand is carried out based on field measurement using non-destructive testing. Not only are the specific results beneficial for the Indonesian port authority as the stakeholder to manage this structure, but the approach detailed also paves the way for more efficient evaluation of bridges more generally over their service life.


2014 ◽  
Vol 11 (02) ◽  
pp. 1342009 ◽  
Author(s):  
MAJID T. MANZARI ◽  
KARMA YONTEN

Numerical implementation of an anisotropic constitutive model for clays (SANICLAY) is presented. Moreover, a case study in which a soil embankment is placed on a K0-consolidated over-consolidated clay is analyzed by conducting an elastoplastic fully-coupled finite element analysis. It is shown that anisotropy has significant impact on the ground settlement caused by the placement of soil embankment and on the pore pressure generation and dissipation within the foundation soil. The simulations using SANICLAY favorably compare with the field measurements of ground settlement and pore pressure. The drawbacks of the use of an isotropic elastoplastic model (Cam Clay) are also demonstrated.


1998 ◽  
Vol 37 (1) ◽  
pp. 155-162
Author(s):  
Flemming Schlütter ◽  
Kjeld Schaarup-Jensen

Increased knowledge of the processes which govern the transport of solids in sewers is necessary in order to develop more reliable and applicable sediment transport models for sewer systems. Proper validation of these are essential. For that purpose thorough field measurements are imperative. This paper renders initial results obtained in an ongoing case study of a Danish combined sewer system in Frejlev, a small town southwest of Aalborg, Denmark. Field data are presented concerning estimation of the sediment transport during dry weather. Finally, considerations on how to approach numerical modelling is made based on numerical simulations using MOUSE TRAP (DHI 1993).


2021 ◽  
Vol 11 (13) ◽  
pp. 6005
Author(s):  
Daniel Villanueva ◽  
Moisés Cordeiro-Costas ◽  
Andrés E. Feijóo-Lorenzo ◽  
Antonio Fernández-Otero ◽  
Edelmiro Miguez-García

The aim of this paper is to shed light on the question regarding whether the integration of an electric battery as a part of a domestic installation may increase its energy efficiency in comparison with a conventional case. When a battery is included in such an installation, two types of electrical conversion must be considered, i.e., AC/DC and DC/AC, and hence the corresponding losses due to these converters must not be forgotten when performing the analysis. The efficiency of the whole system can be increased if one of the mentioned converters is avoided or simply when its dimensioning is reduced. Possible ways to achieve this goal can be: to use electric vehicles as DC suppliers, the use of as many DC home devices as possible, and LED lighting or charging devices based on renewables. With all this in mind, several scenarios are proposed here in order to have a look at all possibilities concerning AC and DC powering. With the aim of checking these scenarios using real data, a case study is analyzed by operating with electricity consumption mean values.


2021 ◽  
Vol 9 (8) ◽  
pp. 839
Author(s):  
Tarek N. Salem ◽  
Nadia M. Elkhawas ◽  
Ahmed M. Elnady

The erosion of limestone and calcarenite ridges that existed parallel to the Mediterranean shoreline forms the calcareous sand (CS) formation at the surface layer of Egypt's northern coast. The CS is often combined with broken shells which are considered geotechnically problematic due to their possible crushability and relatively high compressibility. In this research, CS samples collected from a site along the northern coast of Egypt are studied to better understand its behavior under normal and shear stresses. Reconstituted CS specimens with different ratios of broken shells (BS) are also investigated to study the effect of BS ratios on the soil mixture strength behavior. The strength is evaluated using laboratory direct-shear and one-dimensional compression tests (oedometer test). The CS specimens are not exposed to significant crushability even under relatively high-stress levels. In addition, a 3D finite element analysis (FEA) is presented in this paper to study the degradation offshore pile capacity in CS having different percentages of BS. The stress–strain results using oedometer tests are compared with a numerical model, and it gave identical matching for most cases. The effects of pile diameter and embedment depth parameters are then studied for the case study on the northern coast. Three different mixing ratios of CS and BS have been used, CS + 10% BS, CS + 30% BS, and CS + 50% BS, which resulted in a decrease of the ultimate vertical compression pile load capacity by 8.8%, 15%, and 16%, respectively.


2021 ◽  
Vol 11 (9) ◽  
pp. 3824
Author(s):  
Ioana-Andreea Sioustis ◽  
Mihai Axinte ◽  
Marius Prelipceanu ◽  
Alexandra Martu ◽  
Diana-Cristala Kappenberg-Nitescu ◽  
...  

Finite element analysis studies have been of interest in the field of orthodontics and this is due to the ability to study the stress in the bone, periodontal ligament (PDL), teeth and the displacement in the bone by using this method. Our study aimed to present a method that determines the effect of applying orthodontic forces in bodily direction on a healthy and reduced periodontium and to demonstrate the utility of finite element analysis. Using the cone-beam computed tomography (CBCT) of a patient with a healthy and reduced periodontium, we modeled the geometric construction of the contour of the elements necessary for the study. Afterwards, we applied a force of 1 N and a force of 0.8 N in order to achieve bodily movement and to analyze the stress in the bone, in the periodontal ligament and the absolute displacement. The analysis of the applied forces showed that a minimal ligament thickness is correlated with the highest value of the maximum stress in the PDL and a decreased displacement. This confirms the results obtained in previous clinical practice, confirming the validity of the simulation. During orthodontic tooth movement, the morphology of the teeth and of the periodontium should be taken into account. The effect of orthodontic forces on a particular anatomy could be studied using FEA, a method that provides real data. This is necessary for proper treatment planning and its particularization depends on the patient’s particular situation.


2017 ◽  
Vol 2017 ◽  
pp. 1-14 ◽  
Author(s):  
M. S. H. Bhuiyan ◽  
I. A. Choudhury ◽  
M. Dahari ◽  
Y. Nukman ◽  
S. Z. Dawal

A gear-based knee joint is designed to improve the performance of mechanical-type above-knee prostheses. The gear set with the help of some bracing, and bracket arrangement, is used to enable the prosthesis to follow the residual limb movement. The motion analysis and finite-element analysis (FEA) of knee joint components are carried out to assess the feasibility of the design. The maximum stress of 29.74 MPa and maximum strain of 2.393e−004 are obtained in the gear, whereas the maximum displacement of 7.975 mm occurred in the stopper of the knee arrangement. The factor of safety of 3.5 obtained from the FE analysis indicated no possibility of design failure. The results obtained from the FE analysis are then compared with the real data obtained from the literature for a similar subject. The pattern of motion analysis results has shown a great resemblance with the gait cycle of a healthy biological limb.


1996 ◽  
Vol 3 (3) ◽  
pp. 223-232 ◽  
Author(s):  
Jeffrey A. Gatscher ◽  
Grzegorz Kawiecki

The work presented here explored the detrimental consequences that resulted when mechanical impedance effects were not considered in relating vibration test requirements with field measurements. The ways in which these effects can be considered were evaluated, and comparison of three impedance methods was accomplished based on a cumulative damage criterion. A test structure was used to simulate an equipment and support foundation system. Detailed finite element analysis was performed to aid in computation of cumulative damage totals. The results indicate that mechanical impedance methods can be effectively used to reproduce the field vibration environment in a laboratory test. The establishment of validated computer models, coupled with laboratory impedance measurements, can eliminate the overtesting problems inherent with constant motion, infinite impedance testing strategies.


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