scholarly journals Orthogonal Experimental Research on Dielectrophoresis Polishing (DEPP) of Silicon Wafer

Micromachines ◽  
2020 ◽  
Vol 11 (6) ◽  
pp. 544
Author(s):  
Tianchen Zhao ◽  
Qianfa Deng ◽  
Cheng Zhang ◽  
Kaiping Feng ◽  
Zhaozhong Zhou ◽  
...  

Silicon wafer with high surface quality is widely used as substrate materials in the fields of micromachines and microelectronics, so a high-efficiency and high-quality polishing method is urgently needed to meet its large demand. In this paper, a dielectrophoresis polishing (DEPP) method was proposed, which applied a non-uniform electric field to the polishing area to slow down the throw-out effect of centrifugal force, thereby achieving high-efficiency and high-quality polishing of silicon wafers. The principle of DEPP was described. Orthogonal experiments on important polishing process parameters were carried out. Contrast polishing experiments of silicon wafer were conducted. The orthogonal experimental results showed that the influence ratio of electric field intensity and rotation speed on material removal rate (MRR) and surface roughness was more than 80%. The optimal combination of process parameters was electric field intensity 450 V/mm, rotation speed 90 rpm, abrasive concentration 30 wt%, size of abrasive particle 80 nm. Contrast polishing experiments indicated that the MRR and material removal uniformity of DEPP were significantly better than traditional chemical mechanical polishing (CMP). Compared with the traditional CMP, the MRR of DEPP was increased by 17.6%, and the final surface roughness of silicon wafer reached Ra 0.31 nm. DEPP can achieve high-efficiency and high-quality processing of silicon wafer.

2012 ◽  
Vol 565 ◽  
pp. 3-9 ◽  
Author(s):  
Yong Bo Wu ◽  
L. Jiao ◽  
Hui Ru Guo ◽  
M. Fujimoto ◽  
K. Shimada

This paper aims to develop an alternative novel technique for the high efficiency and ultrafine surface finishing of fused silica glass. A semi-fixed abrasive tool named MCF (magnetic compound fluid) wheel is produced by distributing a certain volume of MCF slurry uniformly over the whole circumference surface of ring-shaped permanent magnets. An experimental rig is constructed in house followed by experimental investigations involving effects of the MCF wheel construction and process parameters on the material removal and work-surface roughness. As a result, the performance of the developed MCF wheel in the surface finishing of fused silica glass has been confirmed, and the appropriate wheel construction and process parameters have been determined in terms of the material removal rate, the flatness of polishing area and the surface roughness, showing an extremely smooth work-surface with surface roughness of Ra0.92nm has been achieved successfully in the current work.


2013 ◽  
Vol 797 ◽  
pp. 273-278
Author(s):  
Shenq Yih Luo ◽  
Tsung Han Yu

The purpose of this paper was to investigate the silicon wafer surface roughness ground by the micro pellet grinding tool and the electroplated disc grinding tool with diamond grit size of 4-6 μm and 10-20μm under the spindle rotation speed of 500-2500 rpm and the feed rate of 1-5 μm/min. The results showed that the micro pellet grinding tool can get a better surface roughness of the silicon wafer than the electroplated disc tool. When the tools containing a larger diamond grit were employed, selecting a higher spindle rotation speed and a lower feed rate can obtain a better wafer roughness. However, when the tools of a smaller diamond grit were used, the spindle rotaion speed operates properly at a optimal value to obtain a best wafer surface roughness, which achieves Ra = 0.03-0.06 μm for the micro pellet tool. Besides, the material removal mechanism during the grinding silicon wafer for these two tools displayed mainly ductile grinding behavior.


1979 ◽  
Vol 44 (3) ◽  
pp. 841-853 ◽  
Author(s):  
Zbyněk Ryšlavý ◽  
Petr Boček ◽  
Miroslav Deml ◽  
Jaroslav Janák

The problem of the longitudinal temperature distribution was solved and the bearing of the temperature profiles on the qualitative characteristics of the zones and on the interpretation of the record of the separation obtained from a universal detector was considered. Two approximative physical models were applied to the solution: in the first model, the temperature dependences of the mobilities are taken into account, the continuous character of the electric field intensity at the boundary being neglected; in the other model, the continuous character of the electric field intensity is allowed for. From a comparison of the two models it follows that in practice, the variations of the mobilities with the temperature are the principal factor affecting the shape of the temperature profiles, the assumption of a discontinuous jump of the electric field intensity at the boundary being a good approximation to the reality. It was deduced theoretically and verified experimentally that the longitudinal profiles can appreciably affect the longitudinal variation of the effective mobilities in the zone, with an infavourable influence upon the qualitative interpretation of the record. Pronounced effects can appear during the analyses of the minor components, where in the corresponding short zone a temperature distribution occurs due to the influence of the temperatures of the neighbouring zones such that the temperature in the zone of interest in fact does not attain a constant value in axial direction. The minor component does not possess the steady-state mobility throughout the zone, which makes the identification of the zone rather difficult.


2007 ◽  
Vol 21 (24) ◽  
pp. 1635-1642
Author(s):  
MIAN LIU ◽  
WENDONG MA ◽  
ZIJUN LI

We conducted a theoretical study on the properties of a polaron with electron-LO phonon strong-coupling in a cylindrical quantum dot under an electric field using linear combination operator and unitary transformation methods. The changing relations between the ground state energy of the polaron in the quantum dot and the electric field intensity, restricted intensity, and cylindrical height were derived. The numerical results show that the polar of the quantum dot is enlarged with increasing restricted intensity and decreasing cylindrical height, and with cylindrical height at 0 ~ 5 nm , the polar of the quantum dot is strongest. The ground state energy decreases with increasing electric field intensity, and at the moment of just adding electric field, quantum polarization is strongest.


Energies ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 1157
Author(s):  
Yong Liu ◽  
Xingwang Huang

Ceramic outdoor insulators play an important role in electrical insulation and mechanical support because of good chemical and thermal stability, which have been widely used in power systems. However, the brittleness and surface discharge of ceramic material greatly limit the application of ceramic insulators. From the perspective of sintering technology, flash sintering technology is used to improve the performance of ceramic insulators. In this paper, the simulation model of producing the ceramic insulator by the flash sintering technology was set up. Material Studio was used to study the influence of electric field intensity and temperature on the alumina unit cell. COMSOL was used to study the influence of electric field intensity and current density on sintering speed, density and grain size. Obtained results showed that under high temperature and high voltage, the volume of the unit cell becomes smaller and the atoms are arranged more closely. The increase of current density can result in higher ceramic density and larger grain size. With the electric field intensity increasing, incubation time shows a decreasing tendency and energy consumption is reduced. Ceramic insulators with a higher uniform structure and a smaller grain size can show better dielectric performance and higher flashover voltage.


Sensors ◽  
2021 ◽  
Vol 21 (4) ◽  
pp. 1419
Author(s):  
Toshio Sugaya ◽  
Yukio Kawano

Terahertz waves are located in the frequency band between radio waves and light, and they are being considered for various applications as a light source. Generally, the use of light requires focusing; however, when a terahertz wave is irradiated onto a small detector or a small measurement sample, its wavelength, which is much longer than that of visible light, causes problems. The diffraction limit may make it impossible to focus the terahertz light down to the desired range by using common lenses. The Bull’s Eye structure, which is a plasmonic structure, is a promising tool for focusing the terahertz light beyond the diffraction limit and into the sub-wavelength region. By utilizing the surface plasmon propagation, the electric field intensity and transmission coefficient can be enhanced. In this study, we improved the electric field intensity and light focusing in a small region by adapting the solid immersion method (SIM) from our previous study, which had a frequency-tunable nonconcentric Bull’s Eye structure. Through electromagnetic field analysis, the electric field intensity was confirmed to be approximately 20 times higher than that of the case without the SIM, and the transmission measurements confirmed that the transmission through an aperture had a gap of 1/20 that of the wavelength. This fabricated device can be used in imaging and sensing applications because of the close contact between the transmission aperture and the measurement sample.


2014 ◽  
Vol 2014 ◽  
pp. 1-6 ◽  
Author(s):  
Bing Wei ◽  
Le Cao ◽  
Fei Wang ◽  
Qian Yang

According to the characteristics of the polarizability in frequency domain of three common models of dispersive media, the relation between the polarization vector and electric field intensity is converted into a time domain differential equation of second order with the polarization vector by using the conversion from frequency to time domain. Newmarkβγdifference method is employed to solve this equation. The electric field intensity to polarizability recursion is derived, and the electric flux to electric field intensity recursion is obtained by constitutive relation. Then FDTD iterative computation in time domain of electric and magnetic field components in dispersive medium is completed. By analyzing the solution stability of the above differential equation using central difference method, it is proved that this method has more advantages in the selection of time step. Theoretical analyses and numerical results demonstrate that this method is a general algorithm and it has advantages of higher accuracy and stability over the algorithms based on central difference method.


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