scholarly journals Evaluation of a Novel Nanodroplet Cutting Fluid for Diamond Turning of Optical Polymers

Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2213
Author(s):  
Lihua Li ◽  
Hau Chung Wong ◽  
Rong Bin Lee

In this study, a novel nanodroplet cutting fluid (NDCF), consisting of emulsified water and oil nanodroplets, was developed to improve the surface quality of the single-point diamond-turned optical polymers. This developed NDCF was able to penetrate the chip–tool interface, contributing to both cooling and lubricating effects. The performance of NDCF was evaluated from perspectives of the surface irregularity, roughness, and cutting force of the machined groove in a series of taper cutting experiments. Meanwhile, a high-quality optical surface was obtained and the micro-level form error was reduced in the diamond turning of a Polymethylmethacrylate (PMMA) microlens array.

2014 ◽  
Vol 625 ◽  
pp. 742-747
Author(s):  
C.H. Mak ◽  
C.F. Cheung ◽  
M.J. Ren ◽  
L.B. Kong ◽  
S. To

This paper presents a study of cutting strategies on the surface generation in single-point diamond turning of micro V-groove patterns on precision roller drums. An aluminium precision roller drum with a diameter 250mm and 100 long was diamond turned with a V-groove pattern. A series of cutting experiments were designed to study the effect of the variation of various cutting parameters and cutting tool paths on the surface quality in diamond turning of the precision roller drum. The parameters under investigation included the depth of cut, number of steps and the depth for each cut when diamond turning V-grooves on the cylindrical surface of a workpiece. The measurement result indicates that the surface quality of V-grooves machined on the precision roller drums is affected by cutting strategies. The optimal cutting strategy for machining a V-groove pattern on a precision drum with 5µm depth was obtained.


2021 ◽  
Vol 12 (2) ◽  
pp. 139-145
Author(s):  
G. A. Gusakov ◽  
G. V. Sharonov

Improving the technology of diamond turning of aluminum alloys is of great importance for expanding the application areas of metal-optical products based on aluminum in aerospace technology. The aim of this work was to study the effect of surface inhomogeneities of the initial aluminum alloy substrates on their optical and mechanical characteristics and to determine ways of improving the quality of aluminum reflector mirrors manufactured using nanoscale single point diamond turning. The investigated reflector mirrors were made from AMg2 aluminum alloy. The optical surface treatment was carried out on a precision turning lathe with an air bearing spindle using a special diamond cutter with a blade radius of ≤ 0.05 μm. The analysis of the surface structure of the AMg2 alloy substrates was carried out by scanning electron microscopy / electron microprobe. The quality control of the surface treatment of the manufactured reflector mirrors was carried out by atomic force microscopy. The reflectivity and radiation resistance of these samples were also investigated.It is shown that an important problem in the manufacture of optical elements from aluminum alloys is the inhomogeneity of the structure of the initial material, associated with the presence of intermetallic inclusions. Heat treatment of the AMg2 alloy substrates at T ≥ 380 °C makes it possible to improve the quality of surface and the radiation resistance of aluminum mirrors both by removing mechanical stresses and by partially homogenizing the starting material. The optimum is heat treatment at the maximum allowable temperature for the AMg2 alloy T = 540 ºС, as a result of which there is a complete disappearance of intermetallic inclusions with an increased magnesium content. The use of high-temperature heat treatment of AMg2 alloy substrates allows, in comparison with unannealed samples, to reduce the surface roughness from 1.5 to 0.55 nm, to increase the reflectivity of mirrors at a wavelength of 1064 nm from 0.89 to 0.92, and to increase the laser damage threshold from 3.5 to 5 J / cm2.


2013 ◽  
Vol 562-565 ◽  
pp. 147-151
Author(s):  
Guo Li ◽  
Yan Hua Huang ◽  
Wei Chao Tong ◽  
Guang Hui Yuan ◽  
Yang Tao ◽  
...  

Fast Ignition (FI) attracts much attention owing to its advantages. The fabrication of fast ignition targets is one of the key technologies in FI study. Based on the single point diamond turning (SPDT) technology, Diamond post-turning method is adopted in this paper for the fabrication of gold cone. It not only helps to reduce the end-effect of cone mandrel and consequently improve the coaxiality of internal and external cone surface, but also helps to improve the quality of cone surface and the wall thickness consistency. Besides, the processing parameter of diamond post-turning is experimentally studied in this paper for its effect on the cone surface roughness. According to results, the cone surface roughness is Ra 9.21nm, the wall thickness consistency is 3μm and the cone end surface roughness is Ra5.72nm。


Author(s):  
Deepak Ravindra ◽  
John Patten

Silicon carbide (SiC) is one of the advanced engineered ceramics materials designed to operate in extreme environments. One of the main reasons for the choice of this material is due to its excellent electrical, mechanical and optical properties that benefit the semiconductor, MEMS and optoelectronic industry respectively. Manufacture of this material is extremely challenging due to its high hardness, brittle characteristics and poor machinability. Severe fracture can result when trying to machine SiC due to its low fracture toughness. However, from past experience it has been proven that ductile regime machining of silicon carbide is possible. The main goal of the subject research is to improve the surface quality of a chemically vapor deposited (CVD) polycrystalline SiC material to be used in an optics device such as a mirror. Besides improving the surface roughness of the material, the research also emphasized increasing the material removal rate (MRR) and minimizing the diamond tool wear. The surface quality was improved using a Single Point Diamond Turning (SPDT) machining operation from 1158nm to 88nm (Ra) and from 8.49μm to 0.53μm (Rz; peak-to-valley).


2020 ◽  
Vol 853 ◽  
pp. 18-23
Author(s):  
F.A Oyekunle ◽  
Khaled Abou-El-Hossein

Single-point diamond turning is a technique of ultra-high precision machining that provides excellent quality of surface for mirrors, spherical and aspherical components. In SPDT just like other machining processes, cutting fluid plays an important role in metal removal and tool condition which largely influence the surface of diamond turned surface. In this paper, the surface roughness of diamond turned RSA 431 was studied by investigating the effect of kerosene mist and water as cutting fluids. Higher order response surface of Box-Behnken design was generated using fewer runs than a normal factorial technique. The cutting parameters that were varied for both experiments were depth of cut, feed and, speed. Taylor Hobson PGI Dimension XL surface Profilometer was used to measure the surface roughness after each experimental run. The results show that water when used as cutting fluid during machining, produces better surface roughness than kerosene mist. Predictive models for surface roughness were developed for each experiment. Values from the Mean Absolute Percent Error (MAPE) was used to evaluate and compare the two models to determine the accuracy. RSM also proved to be a better methodology of predicting surface roughness.


2007 ◽  
Vol 364-366 ◽  
pp. 601-606 ◽  
Author(s):  
Choung Lii Chao ◽  
Chun Chieh Chen ◽  
Chia Jong Chang ◽  
Han Shan Dong ◽  
Kung Jeng Ma ◽  
...  

Stainless steel and other ferrous metals are normally classified as not diamond turnable for the unacceptable tool wear caused by the thermal-chemical reaction between diamond and ferrous metals. In the present research, stainless steel specimens were plasma nitrided at a relatively low temperature (<450oC) to prevent the depletion of Cr content at the austenite matrix and to give a hardened layer where Fe atoms are bonded to nitrogen atom to form γ’-Fe4N. Diamond turning experiments were subsequently carried out under the following machining conditions: single crystal diamond tool, cutting speed up to 180 m/min, cut depth up to 5μm and light mineral oil as the cutting fluid. The results showed that, given the same machining conditions, while rapid tool wear and poor surface finish were obtained when turning the as-received stainless steel, surfaces with Ra better than 3nm and no obvious tool wear were achieved when turning the plasma nitrided specimens


2006 ◽  
Author(s):  
Jing Hou ◽  
Jianfeng Zhang ◽  
Jinlin Chen ◽  
Xiaoli Zhang ◽  
Dezhi Hu

Author(s):  
Eder Silva Costa ◽  
Pedro Henrique Pires França ◽  
Leonardo Rosa Ribeiro da Silva ◽  
Wisley Sales ◽  
Álisson Rocha Machado ◽  
...  

2021 ◽  
Vol 80 (Suppl 1) ◽  
pp. 168.2-168
Author(s):  
L. Wagner ◽  
S. Sestini ◽  
C. Brown ◽  
A. Finglas ◽  
R. Francisco ◽  
...  

Background:Inborn metabolic disorders (IMDs) currently encompass more than 1,500 diseases with new ones still to be identified1. Each of them is characterised by a genetic defect affecting a metabolic pathway. Only few of them have curative treatments, that target the respective metabolic pathway. Commonly, treatment examples include diet, substrate reduction therapies, enzyme replacement therapies, gene therapy and biologicals, enabling IMD-patient now to survive to adulthood. About 30 % of all IMDs involve the musculoskeletal system and are here referred to as rare metabolic RMDs. Generally, IMDs are very heterogenous with respect to symptoms and severity, often being systemic and affecting more children than adults. Thus, challenges include certified advanced training of adult metabolic experts, standardised transition plans, social support and development of therapies for diseases that do not have any cure yet.Objectives:Introduction of MetabERN, its structure and objectives, highlighting on the unique features and challenges of metabolic RMDs and describing the involvement of patient representation in MetabERN.Methods:MetabERN is stratified in 7 subnetworks (SNW) according to the respective metabolic pathways and 9 work packages (WP), including administration, dissemination, guidelines, virtual counselling framework, research/clinical trials, continuity of care, education and patient involvement. The patient board involves a steering committee and single point of contacts for each subnetwork and work package, respectively2. Projects include identifying the need of implementing social science to assess the psycho-socio-economic burden of IMDs, webinars on IMDs and their transition as well as surveys on the impact of COVID-193 on IMD-patients and health care providers (HCPs), social assistance for IMD-patients and analysing the transition landscape within Europe.Results:The MetabERN structure enables bundling of expertise, capacity building and knowledge transfer for faster diagnosis and better health care. Rare metabolic RMDs are present in all SNWs that require unique treatments according to their metabolic pathways. Implementation of social science to assess the psycho-socio-economic burden of IMDs is still underused. Involvement of patient representatives is essential for a holistic healthcare not only focusing on clinical care, but also on the quality of life for IMD-patients. Surveys identified unmet needs of patient care, patients having little information on national support systems and structural deficits of healthcare systems to ensure HCP can provide adequate clinical care during transition phases. These results are collected by MetabERN and forwarded to the Directorate-General for Health and Food Safety (DG SANTE) of the European Commission (EC) to be addressed further.Conclusion:MetabERN offers an infrastructure of virtual healthcare for patients with IMDs. Thus, in collaboration with ERN ReCONNET, MetabERN can assist in identifying rare metabolic disorders of RMDs to shorten the odyssey of diagnosis and advise on their respective therapies. On the other hand, MetabERN can benefit from EULAR’s longstanding experience regarding issues affecting the quality of life, all RMD patients are facing, such as pain, stiffness, fatigue, rehabilitation, maintaining work and disability claims.References:[1]IEMbase - Inborn Errors of Metabolism Knowledgebase http://www.iembase.org/ (accessed Jan 29, 2021).[2]MetabERN: European Refence Network for Hereditary Metabolic Disorders https://metab.ern-net.eu/ (accessed Jan 29, 2021).[3]Lampe, C.; Dionisi-Vici, C.; Bellettato, C. M.; Paneghetti, L.; van Lingen, C.; Bond, S.; Brown, C.; Finglas, A.; Francisco, R.; Sestini, S.; Heard, J. M.; Scarpa, M.; MetabERN collaboration group. The Impact of COVID-19 on Rare Metabolic Patients and Healthcare Providers: Results from Two MetabERN Surveys. Orphanet J. Rare Dis.2020, 15 (1), 341. https://doi.org/10.1186/s13023-020-01619-x.Acknowledgements:The authors thank the MetabERN collaboration group, the single point of contacts (SPOC) of the MetabERN patient board and the Transition Project Working Group (TPWG)Disclosure of Interests:None declared


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