scholarly journals Heat Scanning for the Fabrication of Conductive Fibers

Polymers ◽  
2021 ◽  
Vol 13 (9) ◽  
pp. 1405
Author(s):  
Jina Jang ◽  
Haoyu Zhou ◽  
Jungbae Lee ◽  
Hakgae Kim ◽  
Jung Bin In

Conductive fibers are essential building blocks for implementing various functionalities in a textile platform that is highly conformable to mechanical deformation. In this study, two major techniques were developed to fabricate silver-deposited conductive fibers. First, a droplet-coating method was adopted to coat a nylon fiber with silver nanoparticles (AgNPs) and silver nanowires (AgNWs). While conventional dip coating uses a large ink pool and thus wastes coating materials, droplet-coating uses minimal quantities of silver ink by translating a small ink droplet along the nylon fiber. Secondly, the silver-deposited fiber was annealed by similarly translating a tubular heater along the fiber to induce sintering of the AgNPs and AgNWs. This heat-scanning motion avoids excessive heating and subsequent thermal damage to the nylon fiber. The effects of heat-scanning time and heater power on the fiber conductance were systematically investigated. A conductive fiber with a resistance as low as ~2.8 Ω/cm (0.25 Ω/sq) can be produced. Finally, it was demonstrated that the conductive fibers can be applied in force sensors and flexible interconnectors.

AIP Advances ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 035101
Author(s):  
M. G. Shin ◽  
C. J. Choi ◽  
Y. Jung ◽  
J. H. Choi ◽  
J. S. Ko

2015 ◽  
Vol 29 (30) ◽  
pp. 1550215 ◽  
Author(s):  
Naoki Nishimoto ◽  
Katsumi Yoshino ◽  
Junko Fujihara

The influence of mixed metal–organic decomposition (MOD) coating materials has been studied based on the crystal growth of TiO2 and TiO2–Nb2O5 mixed thin films. These thin films were grown on quartz substrates using a dip-coating method. The crystal structures of TiO2 films are well known to depend on sintering temperature, whereas the surface morphologies are not significantly affected by sintering temperature. Nb2O5 was mixed with the TiO2 source material as a possible electron donor. The Nb content of the TiO2–Nb2O5 mixed thin film depended on the Nb mole ratio in the TiO2–Nb2O5 mixed MOD coating material. Large crystal grains were observed with increasing Nb content in the TiO2–Nb2O5 mixed thin film, although Nb was inactive as a donor. It can be concluded that Nb enhances the growth of TiO2 by MOD. This enhancement of crystal growth by the intentional addition of an impurity can be expected to improve the characteristics of other semiconductor materials grown by wet processes.


2000 ◽  
Vol 628 ◽  
Author(s):  
Kazuki Nakanishi ◽  
Souichi Kumon ◽  
Kazuyuki Hirao ◽  
Hiroshi Jinnai

ABSTRACTMacroporous silicate thick films were prepared by a sol-gel dip-coating method accompanied by the phase separation using methyl-trimethoxysilane (MTMS), nitric acid and dimethylformamide (DMF) as starting components. The morphology of the film varied to a large extent depending on the time elapsed after the hydrolysis until the dipping of the coating solution. On a glass substrate, the films prepared by early dipping had inhomogeneous submicrometer-sized pores on the surface of the film. At increased reaction times, relatively narrow sized isolated macropores were observed and their size gradually decreased with the increase of reaction time. On a polyester substrate, in contrast, micrometer-sized isolated spherical gel domains were homogeneously deposited by earlier dippings. With an increase of reaction time, the volume fraction of the gel phase increased, then the morphology of the coating transformed into co-continuous gel domains and macropores, and finally inverted into the continuous gel domains with isolated macropores. The overall morphological variation with the reaction time was explained in terms of the phase separation and the structure freezing by the forced gelation, both of which were induced by the evaporation of methanol during the dipping operation.


2018 ◽  
Vol 5 (2) ◽  
pp. 16-18
Author(s):  
Chandar Shekar B ◽  
Ranjit Kumar R ◽  
Dinesh K.P.B ◽  
Sulana Sundar C ◽  
Sunnitha S ◽  
...  

Thin films of poly vinyl alcohol (PVA) were prepared on pre-cleaned glass substrates by Dip Coating Method. FTIR spectrum was used to identify the functional groups present in the prepared films. The vibrational peaks observed at 1260 cm-1 and 851 cm-1 are assigned to C–C stretching and CH rocking of PVA.The characteristic band appearing at 1432 cm-1 is assigned to C–H bend of CH2 of PVA. The thickness of the prepared thin films were measured by using an electronic thickness measuring instrument (Tesatronic-TTD20) and cross checked by gravimetric method. XRD spectra indicated the amorphous nature of the films.Surface morphology of the coated films was studied by scanning electron microscope (SEM). The surface revealed no pits and pin holes on the surface. The observed surface morphology indicated that these films could be used as dielectric layer in organic thin film transistors and as drug delivery system for wound healing.


2021 ◽  
Vol 1115 (1) ◽  
pp. 012028
Author(s):  
P T P Aryanti ◽  
G Trilaksono ◽  
A Hotmaida ◽  
M A Afifah ◽  
F P Pratiwi ◽  
...  

Author(s):  
Gözde Çelebi Efe ◽  
Elif Yenilmez ◽  
İbrahim Altinsoy ◽  
Serbülent Türk ◽  
Cuma Bindal

Coatings ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 792
Author(s):  
Hasan Demir

Fused filament fabrication is an important additive manufacturing method, for which 3D printers are the most commonly used printing tools. In this method, there are many factors that affect the printing quality, chief among which is temperature. The fusion temperature of the material is created by an aluminum heating block in the extruder. Stability and a constant temperature for the aluminum heating block are inevitable requirements for print quality. This study aims to use the thermal barrier coating method to increase the thermal efficiency and stability of the aluminum heating block by reducing heat loss. Furthermore, it aims to perform steady-state thermal analysis using finite element analysis software. The analyses are carried out in stagnant air environment and at the printing temperature of acrylonitrile butadiene styrene material. In order to examine the effects of different coating materials, blocks coated with two different coating materials, as well as uncoated blocks, were used in the analyses. The coating made with yttria-stabilized zirconia and pyrochlore-type lanthanum zirconate materials, together with the NiCRAl bond layer, prevent temperature fluctuation by preventing heat loss. The effects of the coating method on average heat flux density, temperature distribution of blocks, and temperature distribution of the filament tube hole were investigated. Additionally, changes in flow velocity were determined by examining the effects of the thermal barrier coating method on temperature distribution. The average heat flux density in the coated blocks decreased by 10.258%. Throughout the investigation, the temperature distributions in the coated blocks became homogeneous. It was also observed that both coating materials produce the same effect. This article performs a steady-state thermal analysis of a conventional model and thermal-barrier-coated models to increase print quality by reducing heat loss from the aluminum heating block.


2012 ◽  
Vol 2012 ◽  
pp. 1-17 ◽  
Author(s):  
M. Selin Sunay ◽  
Onder Pekcan ◽  
Saziye Ugur

Steady-state fluorescence (SSF) technique in conjunction with UV-visible (UVV) technique and atomic force microscope (AFM) was used for studying film formation from TiO2covered nanosized polystyrene (PS) latex particles (320 nm). The effects of film thickness and TiO2content on the film formation and structure properties of PS/TiO2composites were studied. For this purpose, two different sets of PS films with thicknesses of 5 and 20 μm were prepared from pyrene-(P-) labeled PS particles and covered with various layers of TiO2using dip-coating method. These films were then annealed at elevated temperatures above glass transition temperature () of PS in the range of 100–280°C. Fluorescence emission intensity, from P and transmitted light intensity, were measured after each annealing step to monitor the stages of film formation. The results showed that film formation from PS latexes occurs on the top surface of PS/TiO2composites and thus developed independent of TiO2content for both film sets. But the surface morphology of the films was found to vary with both TiO2content and film thickness. After removal of PS, thin films provide a quite ordered porous structure while thick films showed nonporous structure.


2019 ◽  
Vol 32 (6) ◽  
pp. 611-619 ◽  
Author(s):  
Xiaoli Liu ◽  
Zhen Ge ◽  
Wenguo Zhang ◽  
Yunjun Luo

Due to their unique physicochemical properties, polysilazanes exhibit excellent performance when combined with some resin matrixes, which had drawn great research attention. In this article, polyurethane (PU) was firstly prepared by polytetrahydrofuran glycol, isophorone diisocyanate, and 1,4-butanediol as main materials. Then, the prepared PU was blended with polysilazane by mixing the two solutions together, which was cured to films via dip-coating method at room temperature. The structure, thermal stability, and surface properties of the composite coatings were investigated by Fourier-transform infrared spectroscopy, thermogravimetric analysis, scanning electron microscopy, and X-ray photoelectron spectroscopy. The results demonstrated that after modification with polysilazane, the heat resistance, hydrophobicity, and mechanical property of the PU coatings were improved. When the content of polysilazane was 6 wt%, the mechanical property of the composite films was optimized, with a maximum tensile strength of 25.7 MPa and elongation at break of 797%. Meanwhile, the water contact angle of the composite film was 107° and the water absorption reached a minimum of 2.1%, which showed improved hydrophobicity and water resistance.


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