scholarly journals Analysis of Power Input of an In-Line Rotor-Stator Mixer for Viscoplastic Fluids

Processes ◽  
2020 ◽  
Vol 8 (8) ◽  
pp. 916
Author(s):  
Mehmet Ayas ◽  
Jan Skocilas ◽  
Tomas Jirout

In this work, the power draw and shear profile of a novel in-line rotor-stator mixer were studied experimentally and the laminar flow regime was simulated. The power draw of the rotor-stator mixer was investigated experimentally using viscoplastic shear-thinning fluid and the results of the obtained power consumptions were verified through simulations. The power draw constant and Otto-Metzner coefficient were determined from the result of experimental data and through simulations. A new method is suggested for the determination of the Otto-Metzner coefficient for the Herschel–Bulkley model and the term efficiency is introduced. It was shown that the proposed method can be applied successfully for the prediction of the Otto-Metzner coefficient for the mixing of viscoplastic shear-thinning fluids. The effect of geometry and rotor speed on power consumption and shear rate profile in the investigated mixer is discussed from the results of the simulations. It was found that numerical methods are a convenient tool and can predict the power draw of the in-line rotor-stator mixer successfully.

2017 ◽  
Vol 2017 ◽  
pp. 1-7 ◽  
Author(s):  
Shaobai Li ◽  
Siyuan Huang ◽  
Jungeng Fan

In this study, the gas holdup of bubble swarms in shear-thinning fluids was experimentally studied at superficial gas velocities ranging from 0.001 to 0.02 m·s−1. Carboxylmethyl cellulose (CMC) solutions of 0.2 wt%, 0.6 wt%, and 1.0 wt% with sodium dodecyl sulfate (SDS) as the surfactant were used as the power-law (liquid phase), and nitrogen was used as the gas phase. Effects of SDS concentration, rheological behavior, and physical properties of the liquid phase and superficial gas velocity on gas holdup were investigated. Results indicated that gas holdup increases with increasing superficial gas velocity and decreasing CMC concentration. Moreover, the addition of SDS in CMC solutions increased gas holdup, and the degree increased with the surfactant concentration. An empirical correlation was proposed for evaluating gas holdup as a function of liquid surface tension, density, effective viscosity, rheological property, superficial gas velocity, and geometric characteristics of bubble columns using the experimental data obtained for the different superficial gas velocities and CMC solution concentrations with different surfactant solutions. These proposed correlations reasonably fitted the experimental data obtained for gas holdup in this system.


2011 ◽  
Vol 36 (3) ◽  
pp. 629-642
Author(s):  
Anna Perelomova

AbstractThis study is devoted to the instantaneous acoustic heating of a shear-thinning fluid. Apparent viscosity of a shear-thinning fluid depends on the shear rate. That feature distinguishes it from a viscous Newtonian fluid. The special linear combination of conservation equations in the differential form makes it possible to derive dynamic equations governing both the sound and non-wave entropy mode induced in the field of sound. These equations are valid in a weakly nonlinear flow of a shear-thinning fluid over an unbounded volume. They both are instantaneous, and do not require a periodic sound. An example of a sound waveform with a piecewise constant shear rate is considered as a source of acoustic heating.


Author(s):  
Eleonora Bottani ◽  
Roberto Rizzo ◽  
Giuseppe Vignali

This research presents a model describing the behaviour of a non-Newtonian shear-thinning fluid during aseptic filling processes, in order to determine the influence of the behaviour of fluids on the performance of filling valves in aseptic beverage plants, mainly in terms of the time required to perform the filling process. The ultimate aim of the study is to explore the possibility of improving the accuracy of industrial filling processes, so as to be able to utilise them with high viscosity fluids.The numerical model, exploiting the Finite Elements Method (FEM), was designed using the commercial software Comsol Multiphysics, and validated by comparing the steady state predictions with outcomes of filling experiments performed in industrial laboratories. Hence, subsequent numerical simulations were performed to investigate the transition from laminar to turbulent flow for shear-thinning fluids under different pressure conditions, in 3D time-dependent configurations. Results of the simulations, performed on a low fat yoghurt, show that laminar flow subsists within the whole filling system when the Metzner-Reed Reynolds number at the inlet section of the valve is lower than approx 444.


1967 ◽  
Vol 40 (5) ◽  
pp. 1505-1515
Author(s):  
T. Gillespie

Abstract The hydrodynamic-structural theory of viscosity is extended to take into account the possibility of a distribution of relaxation times. A new equation is presented which is easily applied to experimental data. The effect of a distribution of lifetimes is to extend the range of shear rate over which shear thinning occurs. When the ratio of the largest relaxation time to the smallest relaxation time is greater than 1 but less than 10 the new equation gives results in agreement with the Willamson equation. When this ratio of maximum relaxation time to minimum relaxation time is 300 ± 100 the new equation agrees with an equation recently suggested by Cross. The utility of the new equation is discussed and is illustrated by using it to determine the relaxation time spectra in polystyrene melts.


Author(s):  
Mohsan Hassan ◽  
Abrar Faisal ◽  
Khurram Javid ◽  
Salah Ud-Din Khan ◽  
Ashfaq Ahmad ◽  
...  

Background: Non-Newtonian fluids, especially shear thinning fluids, have several applications in the polymer industry, food industry, and even in everyday life. The viscosity of shear thinning fluids is sometimes decreased by two or three orders of magnitude due to the alignment of the molecules in order when the shear rate is increased, and it cannot be ignored in the case of polymer processing and lubrication problems. Objective: So, the effects of viscosities at a low and high shear rate on the heat and mass boundary layer flow of shear thinning fluid over moving belts is investigated in this study. For this proposed, the generalized Carreau model of viscosity relates to shear rate and is used in the momentum equation. The Carreau model contains the five parameters: low shear rate viscosity, high shear rate viscosity, viscosity curvature, consistency index, and flow behavior index. For the heat flow, expression of the thermal conductivity model, similar to the viscosity equation due to the non-Newtonian nature of the fluid, is used in the energy equation. Methods: On the mathematical model of the problem, boundary layer approximations are applied and then simplified by applying the similarity transformations to get the solution. The solution of the simplified equations is obtained by numerical technique RK-Shooting Method. The results are compared with existing results for limited cases and good agreement is found. Results : The results are obtained in the form of velocity and temperature profiles under the impact of all the viscosity’s parameters and are displayed in graphical form. Moreover, the boundary layer parameters such as the thickness of the regions, momentum thickness, and displacement thickness are calculated to understand the structure of the boundary layer flow of fluid. Conclusion: The velocity and temperature of the fluid are decreased and increased respectively by all viscosity’s parameters of the model. So, the results of the boundary layer fluid flow under rheological parameters will not only help engineers to design superior chemical equipment, but will also help improve the economy and efficiency of the overall process.


2006 ◽  
Vol 2006.2 (0) ◽  
pp. 43-44
Author(s):  
Shuichi IWATA ◽  
Shingo UCHIDA ◽  
Kazuto ISHIDA ◽  
Hideki MORI

2011 ◽  
Vol 233-235 ◽  
pp. 2934-2937
Author(s):  
Yao Wu Wang ◽  
Run Jun Sun ◽  
Zhao Huan Zhang ◽  
Li Ping Chen ◽  
Mu Yao

PTFE suspension latex and PVA solution are blended at different ratio, and the rotary rheometer is used to test the rheological properties of these solutions. The result shows that both PTFE suspension latex and PTFE/PVA blended solution are all shear thinning fluid; with increasing shear rate, apparent viscosity decreases; with increase of PVA content in blended solution, apparent viscosity and Non-Newtonian index increase, and spinnability of blended solution can be improved; with increase of temperature, the apparent viscosity decreases.


2008 ◽  
Vol 131 (1) ◽  
Author(s):  
Punit Kumar ◽  
M. M. Khonsari ◽  
Scott Bair

The Eyring sinh law, which is the most widely used model to describe the shear-thinning behavior of elastohydrodynamic lubrication (EHL) lubricants, fails to replicate the experimentally measured flow curves for shear-thinning lubricants. Interestingly, this law was rejected by Eyring for shear-thinning fluids and, in fact, it was found useful only for fluids thought to exhibit thixotropy. The “actual Ree–Eyring model” for shear-thinning involves multiple flow units with appropriate relaxation times. This paper presents an extensive set of full EHL line and point contact simulations to investigate the usefulness of the actual Ree–Eyring model in EHL applications with shear-thinning lubricants. Comparisons with published experimental data establish the validity of the actual Ree–Eyring model. Also presented is the application of an appropriate shifting rule expected to improve the agreement between simulations and experiments.


2021 ◽  
Vol 933 ◽  
Author(s):  
S. Topayev ◽  
C. Nouar ◽  
J. Dusek

The stability of the Taylor vortex flow in Newtonian and shear-thinning fluids is investigated in the case of a wide gap Taylor–Couette system. The considered radius ratio is $\eta = R_1/R_2=0.4$ . The aspect ratio (length over the gap width) of experimental configuration is 32. Flow visualization and measurements of two-dimensional flow fields with particle image velocimetry are performed in a glycerol aqueous solution (Newtonian fluid) and in xanthan gum aqueous solutions (shear-thinning fluids). The experiments are accompanied by axisymmetric numerical simulations of Taylor–Couette flow in the same gap of a Newtonian and a purely viscous shear-thinning fluid described by the Carreau model. The experimentally observed critical Reynolds and wavenumbers at the onset of Taylor vortices are in very good agreement with that obtained from a linear theory assuming a purely viscous shear-thinning fluid and infinitely long cylinders. They are not affected by the viscoelasticity of the used fluids. For the Newtonian fluid, the Taylor vortex flow (TVF) regime is found to bifurcate into a wavy vortex flow with a high frequency and low amplitude of axial oscillations of the vortices at ${Re} = 5.28 \, {Re}_c$ . At ${Re} = 6.9 \, {Re}_c$ , the frequency of oscillations decreases and the amplitude increases abruptly. For the shear-thinning fluids the secondary instability conserves axisymmetry. The latter is characterized by an instability of the array of vortices leading to a continuous sequence of creation and merging of vortex pairs. Axisymmetric numerical simulations reproduce qualitatively very well the experimentally observed flow behaviour.


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