scholarly journals Numerical Simulation of the Effect of Different Numbers of Inlet Nozzles on Vortex Tubes

Processes ◽  
2021 ◽  
Vol 9 (9) ◽  
pp. 1531
Author(s):  
Qijun Xu ◽  
Jing Xie
Keyword(s):  
Numerical Simulation ◽  
High Speed ◽  
Gas Flow ◽  
Three Dimensional ◽  
Maximum Velocity ◽  
Vortex Chamber ◽  
Inlet Pressure ◽  
Energy Separation ◽  
Outlet Temperature ◽  
Vortex Tubes

In order to broaden the application of vortex tubes (VOTU) in industry and to improve the efficiency of cooling and heating, numerical simulations of vortex tubes were carried out. In this study, the temperature, velocity, and pressure fields of three VOTUs with inlet nozzles of 2, 3, and 6 were investigated at different inlet pressures based on previous experimental data and by three-dimensional numerical simulation. It was found that the increase of inlet pressure leads to the increase of energy separation between the hot and cold ends of the three VOTUs. As the number of inlets increases, the pressure difference between the tube wall and the core region gradually strengthens. In contrast, the pressure in the tube center is not affected by the inlet pressure. The number of nozzles affects the inlet and outlet temperatures of the VOTU. When the number of nozzles is 3, and the inlet pressure is 0.6 MPa, the VOTU shows the maximum hot and cold outlet temperature difference of 66 K. The maximum velocity of VOTU appears at the connection of the inlet and vortex chamber, so the inlet is tangential to VOTU, which is beneficial to reduce the loss of gas energy. The wall thickness of the inlet increases gradually to avoid the high-speed gas flow on the erosion of the wall surface. This study has profound guidance for the one-dimensional design of VOTUs.

scholarly journals CFD analysis of helical nozzles effects on the energy separation in a vortex tube

2012 ◽  
Vol 16 (1) ◽  
pp. 151-166 ◽  
Author(s):  
Nader Pourmahmoud ◽  
Hassan Zadeh ◽  
Omid Moutaby ◽  
Abdolreza Bramo
Keyword(s):  
Vortex Tube ◽  
Numerical Models ◽  
Three Dimensional ◽  
Flow Characteristics ◽  
Vortex Chamber ◽  
Energy Separation ◽  
Outlet Temperature ◽  
Computational Domain ◽  
Cfd Analysis ◽  
Swirl Velocity

In this article computational fluid dynamics (CFD) analysis of a three-dimensional steady state compressible and turbulent flow has been carried out through a vortex tube. The numerical models use the k-? turbulence model to simulate an axisymmetric computational domain along with periodic boundary conditions. The present research has focused on the energy separation and flow field behavior of a vortex tube by utilizing both straight and helical nozzles. Three kinds of nozzles set include of 3 and 6 straight and 3 helical nozzles have been investigated and their principal effects as cold temperature difference was compared. The studied vortex tubes dimensions are kept the same for all models. The numerical values of hot and cold outlet temperature differences indicate the considerable operating role of helical nozzles, even a few numbers of that in comparing with straight nozzles. The results showed that this type of nozzles causes to form higher swirl velocity in the vortex chamber than the straight one. To be presented numerical results in this paper are validated by both available experimental data and flow characteristics such as stagnation point situation and the location of maximum wall temperature as two important facts. These comparisons showed reasonable agreement.

Numerical Simulation of a Particle in Air Flow Around a Turbine Blade

2020 ◽  
Author(s):  
Ippei Oshima ◽  
Mikito Furuichi
Keyword(s):  
Numerical Simulation ◽  
Theoretical Model ◽  
Turbine Blade ◽  
Gas Flow ◽  
Three Dimensional ◽  
Prediction Method ◽  
Stokes Number ◽  
Lagrangian Simulation ◽  
Background Gas ◽  
Liquid Mass Flow Rate

Abstract The Steam turbine is widely used for generating electricity, in the thermal, nuclear and geothermal power generation systems. A wet loss is known as one of the degrading factors of the performance. To reduce the amount of liquid phase generated by condensation and atomization from nozzles, the prediction of the distribution of liquid mass flow rate inside the turbine is important. However, the quantitative understanding and the prediction method of the liquid flow inside the turbine remain unclear because physics inside a turbine is consisting of complex multiscale and multiphase events. In the present study, we proposed a theoretical model predicting the motion of droplet particles in gas flow based on Stokes number whose model does not require numerical simulation. We also conducted the numerical validation test using three-dimensional Eulerian-Lagrangian simulation for the problem with turbine blade T106. The numerical simulation shows that the particle motion is characterized by the Stokes number, that is consistent with the assumption of the theoretical model and previous studies. When Stokes number is smaller than one, the particle trajectory just follows the gas flow streamline and avoids the impacts on the surface of T106. With increasing Stokes number, the particles begin to deviate from the gas flow. As a result, many particles collide with the surface of T106 when the Stokes number is approximately one. When the Stokes number is extremely larger than one, particles move straight regardless of the background gas flow. The good agreements between the theoretical predictions and numerical experiment results justify the use of our proposed theoretical model for the prediction of the particle flow around the turbine blade.

Numerical Simulation on Process of Flow and Heat Transfer in Upright Magnesium Reducing Furnace

2011 ◽  
Vol 383-390 ◽  
pp. 6657-6662 ◽  
Author(s):  
Jun Xiao Feng ◽  
Qi Bo Cheng ◽  
Si Jing Yu
Keyword(s):  
Heat Transfer ◽  
Numerical Simulation ◽  
Temperature Field ◽  
Flue Gas ◽  
Gas Flow ◽  
Three Dimensional ◽  
Reaction Heat ◽  
Flow And Heat Transfer ◽  
Major Factors ◽  
High Chemical Reaction

Based on the analysis of structural characteristic superiority, the process of combustion, flue gas flow and heat transfer in the upright magnesium reducing furnace, the three dimensional mathematical model is devoloped. And numerical simulation is performed further with the commercial software FLUENT. Finally, the flow and temperature field in furnace and temperature field in reducing pot have been obtained. The results indicate that the upright magnesium reducing furnace has perfect flue gas flow field and temperature field to meet the challenge of the magnesium reducing process; the major factors that affect the magnesium reducing reaction are the low thermal conductivity of slag and the high chemical reaction heat absorption.

Numerical and Experimental Investigation of Secondary Flow in a High Speed Compressor Stator

1995 ◽  
Author(s):  
Y. Ohkita ◽  
H. Kodama ◽  
O. Nozaki ◽  
K. Kikuchi ◽  
A. Tamura
Keyword(s):  
Numerical Simulation ◽  
Experimental Investigation ◽  
Shear Flow ◽  
Secondary Flow ◽  
Total Pressure ◽  
High Speed ◽  
Experimental Studies ◽  
Three Dimensional ◽  
Three Dimensional Flow ◽  
Performance Recovery

A series of numerical and experimental studies have been conducted to understand the mechanism of loss generation in a high speed compressor stator with inlet radial shear flow over the span. In this study, numerical simulation is extensively used to investigate the complex three-dimensional flow in the cascades and to interpret the phenomena appeared in the high speed compressor tests. It has been shown that the inlet radial shear flow generated by upstream rotor had a significant influence on the stator secondary flow, and consequently on the total pressure loss. Redesign of the stator aiming at the reduction of loss by controlling secondary flow has been carried out and the resultant performance recovery was successfully demonstrated both numerically and experimentally.

Effect of shielding gas flow rate on arc behaviors in GMAW with single cable-typed wire

2019 ◽  
Vol 34 (01n03) ◽  
pp. 2040059
Author(s):  
Qingxian Hu ◽  
Lei Zhang ◽  
Juan Pu ◽  
Caichen Zhu
Keyword(s):  
Flow Rate ◽  
Gas Flow ◽  
Gas Metal Arc Welding ◽  
Three Dimensional ◽  
Maximum Velocity ◽  
Maximum Flow ◽  
Maximum Pressure ◽  
Arc Plasma ◽  
Shielding Gas ◽  
Gas Flow Rate

A three-dimensional numerical model of arc in gas metal arc welding (GMAW) with single cable-typed wire was established based on the theory of arc physics. The influences of different shielding gas flow rates on the features of temperature field, velocity field and pressure field were investigated. The results showed that the maximum velocity of arc plasma along radial direction and the arc pressure on the surface of workpieces were increased obviously with the increase of the shielding gas flow rate, while the arc temperature was changed little. This phenomenon was mainly attributed to the increasing collisions between arc plasmas and the self-rotation action of cable-typed wires. The arc temperature at the tip of the cable-typed wire reached the maximum. The maximum flow velocity of arc plasma was located at the tip of wire (2–8 mm). The arc pressures in the central axis reached the maximum pressure. The simulation results were in agreement with the experimental results.

Experiment and Numerical Simulation of Extrudate Swell in the Polymer Extrusion Process

2011 ◽  
Vol 314-316 ◽  
pp. 401-404 ◽  
Author(s):  
Min Zhang ◽  
Chuan Zhen Huang ◽  
Guo Wen Chen ◽  
Yu Xi Jia
Keyword(s):  
Numerical Simulation ◽  
High Speed ◽  
Three Dimensional ◽  
Simulation Method ◽  
Extrusion Process ◽  
High Speed Photography ◽  
The Finite Element Method ◽  
Polymer Extrusion ◽  
Extrudate Swell ◽  
Rate Profile

The extrudate swell of the polymer extrusion process was studied with the experiment and simulation method. The extrudate swell process was recorded by the high-speed photography apparatus. The swell rate at the different time was calculated. It is found that the extrudate swell rate increase at the first five seconds. The maximum swell rate is about 4.37%. The three-dimensional numerical simulation model of the experiment die path was founded. The extrusion process including the extrudate swell was simulated used the Finite Element Method. Such simulated results as the velocity vector, the shear rate profile and the end of the swell zone were analyzed. The extrudate swell end got by the simulation is similar with the experiment result.

Numerical Study of the Pusher-Type Billet Reheating Furnace

2005 ◽  
Author(s):  
Linjiang Zou ◽  
Chaoxiang Li ◽  
Yinmei Yuan ◽  
Wei Guo ◽  
Fan Yang ◽  
...  
Keyword(s):  
Software Package ◽  
High Speed ◽  
Gas Flow ◽  
Numerical Study ◽  
Three Dimensional ◽  
Cfd Model ◽  
Dimensional Model ◽  
Three Dimensional Model ◽  
Iron And Steel ◽  
Reheating Furnace

In the present work, a commercial CFD software package, FLUENT, was used to develop a three-dimensional model of pusher-type billet reheating furnace for the second high speed wire rod plant of XiangTan Iron and steel Co. Ltd. The purpose of the study was to gain a better understanding of the gas flow and velocity and pressure distribution in the furnace. The results show that the numerical results are in agreement with the practice and the characteristics of the furnace configuration. The CFD model can be used to improve the performance and structure by analyzing and studying the behavior of the reheating furnace.

Numerical simulation of the airflow field in vortex spinning processing

2018 ◽  
Vol 89 (6) ◽  
pp. 1113-1127 ◽  
Author(s):  
Shanshan Shang ◽  
Jianping Yang ◽  
Chongwen Yu
Keyword(s):  
Numerical Simulation ◽  
High Speed ◽  
Stable Process ◽  
Three Dimensional ◽  
Experimental Result ◽  
Initial State ◽  
Suction Force ◽  
Spinning Process ◽  
Airflow Field ◽  
Yarn Tenacity

Three-dimensional numerical simulation of the airflow characteristics during the whole vortex spinning process, including the initial state of the yarn drawing-in process and the normal stable process, were obtained and analyzed. Spinning experiments, with the aid of a scanning electron microscope, were adopted to verify the results of the numerical simulation. The numerical simulation results show that the turbulence phenomenon in the normal spinning process is much more obvious than that in the initial spinning process; the air streamlines move orderly in the initial spinning process, which will produce a strong suction force that will be conducive to drawing the fiber bundle into the nozzle successfully, but the trajectory of airflow is complex in the normal stable spinning process and there is an upstream airflow with the same direction as the rotating airflow to provide extra tension for the yarn, which can improve the strength of the resultant yarn. The spinning experimental result is consistent with the result predicted by numerical simulation. The research further reveals the flow regularity and the turbulent phenomenon of the high-speed rotating airflow, predicts the effect of airflow motion on the spinning effect, and is helpful for stabilizing the spinning process and improving the yarn tenacity.

Numerical Study of Nozzle Design on Cadmium Quenching Process in Thermochemical Splitting of Water

2009 ◽  
Author(s):  
Jianhu Nie ◽  
Yitung Chen ◽  
Bunsen Wong ◽  
Lloyd C. Brown
Keyword(s):  
Heat Transfer ◽  
Hydrogen Production ◽  
Gas Flow ◽  
Numerical Study ◽  
Three Dimensional ◽  
Maximum Velocity ◽  
Numerical Results ◽  
Nozzle Design ◽  
Flow And Heat Transfer ◽  
Quenching Process

Three-dimensional liquid-gas flow with condensation during cadmium quenching process for hydrogen production was numerically simulated in order to effectively guide the design of solar decomposer and vapor quencher. The mixture model was selected for modeling the multiphase flow, and the two-equation RNG k-ε model was used to model the turbulent flow and heat transfer. Numerical results including velocity, temperature, pressure, and mole fraction distributions were obtained for different nozzle designs. Numerical results showed that flow is relatively low in the decomposer and close to the bottom and the top inlets. The maximum velocity develops in the region near the entrance of the quenching nozzle as the nozzle angle is small. As the nozzle angle is large, the maximum velocity appears in the exit tube. Temperature, pressure and cadmium vapor distributions are also directly affected by the nozzle angle.

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