scholarly journals Heat and Fluid Flow Analysis and ANN-Based Prediction of a Novel Spring Corrugated Tape

2021 ◽  
Vol 13 (6) ◽  
pp. 3023
Author(s):  
Basma Souayeh ◽  
Suvanjan Bhattacharyya ◽  
Najib Hdhiri ◽  
Mir Waqas Alam

A circular tube fitted with novel corrugated spring tape inserts has been investigated. Air was used as the working fluid. A thorough literature review has been done and this geometry has not been studied previously, neither experimentally nor theoretically. A novel experimental investigation of this enhanced geometry can, therefore, be treated as a new substantial contribution in the open literature. Three different spring ratio and depth ratio has been used in this study. Increase in thermal energy transport coefficient is noticed with increase in depth ratio. Corrugated spring tape shows promising results towards heat transfer enhancement. This geometry performs significantly better (60% to 75% increase in heat duty at constant pumping power and 20% to 31% reduction in pumping power at constant heat duty) than simple spring tape. This paper also presented a statistical analysis of the heat transfer and fluid flow by developing an artificial neural network (ANN)-based machine learning (ML) model. The model is evaluated to have an accuracy of 98.00% on unknown test data. These models will help the researchers working in heat transfer enhancement-based experiments to understand and predict the output. As a result, the time and cost of the experiments will reduce. The results of this investigation can be used in designing heat exchangers.

Author(s):  
Ping Li ◽  
Jianhui Chen ◽  
Huancheng Qu ◽  
Yonghui Xie ◽  
Di Zhang

A code based on the lattice-Boltzmann method was programmed. At various Reynolds numbers, simulations of the Cu/water nanofluid flow structure and heat transfer performance in a two dimensional microchannel with blocks (Re = 10–100) and grooves (Re = 50–200) were conducted, and the factors affecting the flow and heat transfer were explored. The flow and heat transfer of nanofluids with nanoparticle volume concentration of 0.5%, 1.0%, 1.5% and 2.0% were simulated, obtaining the velocity and temperature distributions to compare with the results of base fluid. Flow analysis showed that recirculation zones formed behind the blocks and in the grooves when nanofluids flowed in the microchannel, and the size of recirculation zone increased with the increase of Reynolds number and nanoparticle volume concentration. The core of the recirculation zone in the groove gradually moved to the right wall as Reynolds number increased at the same nanoparticle volume concentration, and the direction of the main flow was getting horizontal. Heat transfer results indicated that the addition of nanoparticles could promote fluid flow and energy transport, so that the thermal boundary layer thickness decreased and the heat transfer was enhanced. The heat transfer enhancement increased with the increase of Reynolds number and nanoparticle volume concentration. It was also shown that the heat transfer enhancement by increasing the Reynolds number was limited. The results could give a fundamental understanding for designing highly efficient heat exchangers.


2021 ◽  
Vol 3 (7) ◽  
Author(s):  
Kishor S. Rambhad ◽  
Vednath P. Kalbande ◽  
Manoj A. Kumbhalkar ◽  
Vivek W. Khond ◽  
Rahul A. Jibhakate

Abstract The performance of heat transfer enhancement (HTE) using modified inserts (MIs) as a vortex generator in pipe flow and fluid flow analysis using computational fluid dynamics (CFD) are evaluated in this article. The MIs are fastened to the central rod, and the circular sections of the MIs touched the circular wall of the test pipe. Heat transfer and fluid flow analyses are carried out for the various pitch to diameter ratios (P/D) and angles of the MIs. P/D ratios of 3, 4 and 6 and MIs angles of 15°, 30°, 45°, 60° and 90° are considered for experimental analysis. CFD analysis is carried out for P/D ratios of 3, 4 and 6 and MIs angles of 30°, 45° and 90°. Nusselt number (Nu/Nus) and friction factor (f/fs) ratios are evaluated using the same Reynolds number between 8000 and 17,000 in the experimental study. The MIs encourage the wall and core fluid to be combined thus helps in HTE. It is found that, as the P/D ratio increases, the Nu/Nus and f/fs decrease. If the distance between the MIs increases, the mixing of fluid weakens. With decreasing the P/D ratio, Nu/Nus increases. Increased fluid mixing leads to a higher coefficient of heat transfer and higher values of pressure drop. A P/D ratio of 4 and MIs angle of 45° results in greater heat interaction than others. Finally, recommendations for the best P/D ratio and angles of MIs are made for improved HTE on fluid flow through a circular pipe. Article Highlights Modified inserts (MIs) are used inside the test pipe to check the heat transfer enhancement at various angles. Also, compared the performance with and without MIs. Fluid flow analysis is checked by CFD (Fluent) in Ansys software. Fluid flow patterns for various MIs angles and P/D ratios are compared.


Author(s):  
Jayesh P ◽  
Mukkamala Y ◽  
Bibin John

Heat transfer enhancement, pumping power and weight minimization in enhanced heat exchangers has long been achieved by deploying tubes with internal surface modifications like microgrooves, ribs, fins, knurls, and dimples with and without tube inserts. This article presents a very extensive review of experimental and computational studies on heat transfer enhancement, which covers convectional and unconventional working fluids under different fluid flow conditions. Compound augmentation with tube surface modifications and inserts has yielded enhancements in the overall heat transfer coefficient of over 116% in the fully developed turbulent flow regime. Exotic fluids like nano-coolants deployed in spiral grooved mircofin tubes yielded 196% enhancement in tube side heat transfer rate for concentrations as low as 0.5% by volume, while the thermal efficiency index measuring the overall enhancement in relation to the pumping power was 75%. However, reviews that address the combined effect of unconventional fluids, surface modifications and tube inserts on the overall thermo-hydraulic performance of annular heat exchangers seem to be limited. Further, nano-coolants aren’t frequently used in the process industry. The goal of this study is to document and evaluate the impact of cost-effective and energy-saving passive enhancement techniques such as tube surface modifications, tube inserts, and annular enhancement techniques on annular heat exchangers used in the process industries with Newtonian and non-Newtonian fluids. This review should be useful to engineers, academics and medical professionals working with non-Newtonian fluids and enhanced heat exchangers.


Author(s):  
Gongnan Xie ◽  
Bengt Sunde´n

Gas turbine blade tips encounter large heat load as they are exposed to the high temperature gas. A common way to cool the blade and its tip is to design serpentine passages with 180-deg turns under the blade tip-cap inside the turbine blade. Improved internal convective cooling is therefore required to increase the blade tip life time. This paper presents numerical predictions of turbulent fluid flow and heat transfer through two-pass channels with and without guide vanes placed in the turn regions using RANS turbulence modeling. The effects of adding guide vanes on the tip-wall heat transfer enhancement and the channel pressure loss were analyzed. The guide vanes have a height identical to that of the channel. The inlet Reynolds numbers are ranging from 100,000 to 600,000. The detailed three-dimensional fluid flow and heat transfer over the tip-walls are presented. The overall performances of several two-pass channels are also evaluated and compared. It is found that the tip heat transfer coefficients of the channels with guide vanes are 10∼60% higher than that of a channel without guide vanes, while the pressure loss might be reduced when the guide vanes are properly designed and located, otherwise the pressure loss is expected to be increased severely. It is suggested that the usage of proper guide vanes is a suitable way to augment the blade tip heat transfer and improve the flow structure, but is not the most effective way compared to the augmentation by surface modifications imposed on the tip-wall directly.


Author(s):  
Kishore Ranganath Ramakrishnan ◽  
Srivatsan Madhavan ◽  
Prashant Singh ◽  
Srinath V. Ekkad

Abstract Steady state experimental work has been carried out to compare a conventional single jet of diameter 12.7mm with a swirling impinging jet. In this study swirl inserts with three different twist ratios 3, 4.5 and 6 were used to induce the swirling motion to the working fluid. The Reynolds number based on conventional impinging jet’s diameter is varied from 10000 to 16000. It is observed that with increase in twist ratio, the average heat transfer enhancement is reduced. However, with higher twist ratios more uniform distribution of heat transfer enhancement is observed.


Author(s):  
Srivatsan Madhavan ◽  
Prashant Singh ◽  
Srinath Ekkad

High-porosity metal foams are known for providing high heat transfer rates, as they provide a significant increase in wetted surface area as well as highly tortuous flow paths resulting in enhanced mixing. Further, jet impingement offers high convective cooling, particularly at the jet footprint areas on the target surface due to flow stagnation. In this study, high-porosity thin metal foams were subjected to array jet impingement, for a special crossflow scheme. High porosity (92.65%), high pore density (40 pores per inch (ppi)), and thin foams (3 mm) have been used. In order to reduce the pumping power requirements imposed by full metal foam design, two striped metal foam configurations were also investigated. For that, the jets were arranged in 3 × 6 array (x/dj = 3.42, y/dj = 2), such that the crossflow is dominantly sideways. Steady-state heat transfer experiments have been conducted for varying jet-to-target plate distance z/dj = 0.75, 2, and 4 for Reynolds numbers ranging from 3000 to 12,000. The baseline case was jet impingement onto a smooth target surface. Enhancement in heat transfer due to impingement onto thin metal foams has been evaluated against the pumping power penalty. For the case of z/dj = 0.75 with the base surface fully covered with metal foam, an average heat transfer enhancement of 2.42 times was observed for a concomitant pressure drop penalty of 1.67 times over the flow range tested.


2014 ◽  
Vol 1082 ◽  
pp. 327-331
Author(s):  
Thiago Antonini Alves ◽  
Murilo A. Barbur ◽  
Felipe Baptista Nishida

In this research, a study of the heat transfer enhancement in electronic components mounted in channels was conducted by using different materials in the conductive substrate. In this context, a numerical analysis was performed to investigate the cooling of 3D protruding heaters mounted on the bottom wall (substrate) of a horizontal rectangular channel using the ANSYS/FluentTM 15.0 software. Three different materials of the conductive substrate were analyzed, polymethyl methacrylate (PMMA), fiberglass reinforced epoxy laminate (FR4), and pure aluminum (Al). Uniform heat generation rate was considered for the protruding heaters and the cooling process happened through a steady laminar airflow, with constant properties. The fluid flow velocity and temperature profiles were uniform at the channel entrance. For the adiabatic substrate, the cooling process occurred exclusively by forced convection. For the conductive substrate, the cooling process was characterized by conjugate forced convection-conduction heat transfer through two mechanisms; one directly between the heaters surfaces and the flow by forced convection, and the other through conduction at the interfaces heater-substrate in addition to forced convection from the substrate to the fluid flow at the substrate surface. The governing equations and boundary conditions were numerically solved through a coupled procedure using the Control Volumes Method in a single domain comprising the solid and fluid regions. Commonly used properties in cooling of electronics components mounted in a PCB and typical geometry dimensions were utilized in the results acquisition. Some examples were presented, indicating the dependence of the substrate thermal conductivity related to the Reynolds number on the heat transfer enhancement. Thus, resulting in a lower work temperature at the electronic components.


2012 ◽  
Vol 134 (10) ◽  
Author(s):  
Y. J. Lee ◽  
P. S. Lee ◽  
S. K. Chou

Sectional oblique fins are employed, in contrast to continuous fins in order to modulate the flow in microchannel heat sinks. The breakage of a continuous fin into oblique sections leads to the reinitialization of the thermal boundary layer at the leading edge of each oblique fin, effectively reducing the boundary layer thickness. This regeneration of entrance effects causes the flow to always be in a developing state, thus resulting in better heat transfer. In addition, the presence of smaller oblique channels diverts a small fraction of the flow into adjacent main channels. The secondary flows created improve fluid mixing, which serves to further enhance heat transfer. Both numerical simulations and experimental investigations of copper-based oblique finned microchannel heat sinks demonstrated that a highly augmented and uniform heat transfer performance, relative to the conventional microchannel, is achievable with such a passive technique. The average Nusselt number, Nuave, for the copper microchannel heat sink which uses water as the working fluid can increase as much as 103%, from 11.3 to 22.9. Besides, the augmented convective heat transfer leads to a reduction in maximum temperature rise by 12.6 °C. The associated pressure drop penalty is much smaller than the achieved heat transfer enhancement, rendering it as an effective heat transfer enhancement scheme for a single-phase microchannel heat sink.


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