Development of virtual fan flow and acoustic performance testers based on RANS solvers and acoustic analogy

2021 ◽  
Vol 263 (2) ◽  
pp. 4336-4342
Author(s):  
Seo Yoon Ryu ◽  
Cheolung Cheong ◽  
Jong Wook Kim ◽  
Byung il Park

As the potential of computational resources dramatically increases, the so-called computer-aided engineering readily replaces experiment-based engineering in related industrial fields. In this study, the virtual fan flow and acoustic performance testers are developed using the RANS solvers and the acoustic analogy. Two types of forward-curved centrifugal fans are selected for numerical and experimental investigations into its flow and acoustic performances. First, to experimentally evaluate the performances of the centrifugal fan units, their P-Q curves and sound power levels are measured using a fan flow performance tester and a semi-anechoic chamber, respectively. Second, the virtual fan flow and acoustic performance testers are constructed using the RANS solvers and the acoustic analogy based on the FW-H equation and CFD method. The validity of the current virtual methods is confirmed by comparing the prediction results with the measured ones. During the validation, the effects of the wall functions, y+ distribution, and turbulence models on predicted flow performance accuracy are closely examined. The effects of the integral surfaces used for the computation of the FW-H equations are also assessed on the predicted spectral levels of sound pressure.

Author(s):  
Tore Fischer ◽  
Manuel Rudersdorf ◽  
Sebastian Burgmann ◽  
Thorsten kleine Sextro ◽  
Joerg R. Seume

The present paper focuses on the potential efficiency improvements and the stable operating range of a centrifugal fan for fuel cell applications. Improvements will be achieved by variability of the cross-sectional area of diffuser and volute by use of a moving backplate. The investigation consists of three parts: The first part describes the design and the performance prediction of a diffuser-volute combination with a variable cross-sectional area, based on empirical correlations and low-resolution CFD (Computational Fluid Dynamics) simulations. For the second part, high-resolution 360 degree CFD simulations are used to gain deeper insight into the flow mechanisms and their influence on fan performance. The last part presents the experimental investigations carried out to validate the numerical models. For this purpose, a demonstrator of the fan including a diffuser-volute combination with variable cross-sectional area is manufactured and investigated using optical PIV (Particle Image Velocimetry) measurements.


Author(s):  
N. Madhwesh ◽  
K. Vasudeva Karanth ◽  
N. Yagnesh Sharma

Abstract Background One of the problem areas of fluid flow in the turbomachine is its inlet region, manifested by flow distortions due to the induced fluid swirl accompanied by improper flow incidence onto the impeller. Further, the hub forms one of the main components of many of the turbomachines and it is found that there has not been significant study on geometrical modifications of the same in centrifugal fans for augmented performance. This is partially due to designers trying to reduce the cost of the overall machine. Objective There is a scope for detailed parametric study and the present work involves an exploration of flow behavior by parametric variation of hub geometry in terms of both its shape and size. Methods Experiments are carried out in order to determine the importance of hub with different size and shapes. The geometric models of hemi-spherical and ellipsoidal hubs are considered for the analyses in the present study. Results An optimized ellipsoidal hub configuration is found to yield a relative improvement of about 7.5% for head coefficient and 7.7% increase in relative theoretical efficiency over the hub-less base configuration. Finally, correlations are developed for the optimized hub shape configurations. Conclusion It is revealed from experimental analysis that hub plays a vital role in streamlining the flow at the inlet to the centrifugal fan and augments its performance.


Author(s):  
Jeffrey D. Ferguson ◽  
Dibbon K. Walters ◽  
James H. Leylek

For the first time in the open literature, code validation quality data and a well-tested, highly reliable computational methodology are employed to isolate the true performance of seven turbulence treatments in discrete jet film cooling. The present research examines both computational and high quality experimental data for two length-to-diameter ratios of a row of streamwise injected, cylindrical film holes. These two cases are used to document the performance of the following turbulence treatments: 1) standard k-ε model with generalized wall functions; 2) standard k-ε model with non-equilibrium wall functions: 3) Renormalization Group k-ε (RNG) model with generalized wall functions; 4) RNG model with non-equilibrium wall functions: 51 standard k-ε model with two-layer turbulence wall treatment; 6) Reynolds Stress Model (RSM) with generalized wall functions; and 7) RSM with non-equilibrium wall functions. Overall, the standard k-ε turbulence model with the two-layer near-wall treatment, which resolves the viscous sublayer, produces results that are more consistent with experimental data.


Author(s):  
Mark G. Turner ◽  
Ian K. Jennions

An explicit Navier-Stokes solver has been written with the option of using one of two types of turbulence models. One is the Baldwin-Lomax algebraic model and the other is an implicit k-ϵ model which has been coupled with the explicit Navier-Stokes solver in a novel way. This type of coupling, which uses two different solution methods, is unique and combines the overall robustness of the implicit k-ϵ solver with the simplicity of the explicit solver. The resulting code has been applied to the solution of the flow in a transonic fan rotor which has been experimentally investigated by Wennerstrom. Five separate solutions, each identical except for the turbulence modelling details, have been obtained and compared with the experimental results. The five different turbulence models run were: the standard Baldwin-Lomax model both with and without wall functions, the Baldwin-Lomax model with modified constants and wall functions, a standard k-ϵ model and an extended k-ϵ model which accounts for multiple time scales by adding an extra term to the dissipation equation. In general, as the model includes more of the physics, the computed shock position becomes closer to the experimental results.


Author(s):  
Marco Colombo ◽  
Antonio Cammi ◽  
Marco E. Ricotti

This paper deals with a comprehensive study of fully developed single-phase turbulent flow and pressure drops in helically coiled channels. To the aim, experimental pressure drops were measured in an experimental campaign conducted at SIET labs, in Piacenza, Italy, in a test facility simulating the Steam Generator (SG) of a Generation III+ integral reactor. Very good agreement is found between data and some of the most common correlations available in literature. Also more data available in literature are considered for comparison. Experimental results are used to assess the results of Computational Fluid Dynamics (CFD) simulations. By means of the commercial CFD package FLUENT, different turbulence models are tested, in particular the Standard, RNG and realizable k-ε models, Shear Stress Transport (SST) k-ω model and second order Reynolds Stress Model (RSM). Moreover, particular attention is placed on the different types of wall functions utilized through the simulations, since they seem to have a great influence on the calculated results. The results aim to be a contribution to the assessment of the capability of turbulence models to simulate fully developed turbulent flow and pressure drops in helical geometry.


2019 ◽  
Vol 2 (1) ◽  
Author(s):  
Sulistiya Sulistiya ◽  
Alief Sadlie Kasman

AbstractNumerical simulation using Computational Fluid Dynamics (CFD) method is one way of predicting airflow characteristics on the model. This method is widely used because it is relatively inexpensive and faster in getting desired results compared with performing direct testing. The correctness of a computational simulation output is highly dependent on the input and how it was processed. In this paper, simulation is done on Onera M6 Wing, to investigate the effect of a turbulence model’s application on the accuracy of the computational result. The choice of Onera M6 Wing as a simulation’s model is due to its extensive database of testing results from various wind tunnels in the world. Among Turbulence models used are Spalart-Allmaras, K-Epsilon, K-Omega, and SST.Keywords: CFD, fluent, Model, Turbulence, Onera M6, Spalart-Allmaras, K-Epsilon, K-Omega, SST.AbstraksSimulasi numerik dengan menggunakan metode Computational Fluid Dynamics (CFD) merupakan salah satu cara untuk memprediksi karakteristik suatu aliran udara yang terjadi pada model. Metode ini banyak digunakan karena sifatnya yang relatif murah dan cepat untuk mendapatkan hasil dibandingkan dengan melakukan pengujian langsung. Benar tidak hasil sebuah simulasi komputasi sangat tergantung pada inputan yang diberikan serta cara memproses data inputan tersebut. Pada tulisan ini dilakukan simulasi dengan menggunakan sayap onera M6 dengan tujuan untuk mengetahui pengaruh penggunaan model turbulensi terhadap keakuratan hasil komputasi. Pilihan sayap onera M6 sebagai model simulasi dikarenakan model tersebut sudah memiliki database hasil pengujian yang cukup lengkap dan sudah divalidasi dari berbagai terowongan angin di dunia. Model turbulensi yang digunakan diantaranya Spalart-Allmaras, K-Epsilon, K-Omega dan SST.Kata Kunci : CFD, fluent, Model, Turbulensi, Onera M6, Spalart-Allmaras, K-Epsilon, K-Omega, SST.


Author(s):  
John P. Longley

Abstract The accuracy with which experimental investigations of turbine performance need to be undertaken require either a semi- or fully-automated control of the operating point as any variation can compromise the reliability of the measurements. Fundamentally, both the mass flow rate through the turbine and the applied brake torque need to be adjusted in real-time so that the required operating point is maintained. This paper describes the development of a time accurate computational simulation of the unsteady dynamics of a large-scale, low-speed turbine facility when its operating point is determined by a full-authority control system. The motivation for the development of the computational simulation was to be able to safely undertake parametric studies to refine the control system and to investigate the cause of monotonic excursions of the operating point which were observed after a major rebuild. The monotonic excursions of the turbine operating point could only be reproduced by the computational simulation after an unsteady aerodynamic coupling between the turbine exit flow and the downstream centrifugal fan had been incorporated. Based on this observation a honeycomb was installed upstream of the fan in the turbine facility. This eliminated the monotonic excursions and the fractional noise of the operating point was reduced by 37%. When combined with an earlier refinement of the control system the factional noise was reduced by a factor of three. This enables the number of repeated measurements to be reduced by nine and still obtain the same quality of data.


Author(s):  
Akitomo Igarashi ◽  
Kazuyuki Toda ◽  
Makoto Yamamoto ◽  
Toshimichi Sakai

The performance of centrifugal fans is considerably influenced by the design of tongue at the re-circulation port. The flow in the volute of a centrifugal fan was studied both experimentally and numerically. In this experiment, flow angle, pressure and velocity profiles were measured at a large number of locations in the volute. The flow field in the volute passage was analyzed using Computational Fluid Dynamics. The flow was assumed to be three dimensional, turbulent and steady. The numerical simulation produced qualitatively good agreement with the experimental result. The results from experiment and numerical simulation indicated that the adoption of a re-circulating flow port improved fan performance for all flow conditions. In addition, the existence of strong secondary flow was apparent at the cross-section of the volute passage.


2007 ◽  
Author(s):  
Yutaka Masuyama ◽  
Yusuke Tahara ◽  
Toichi Fukasawa ◽  
Naotoshi Maeda

Database of full-scale three-dimensional sail shapes are presented with the aerodynamic coefficients for the upwind condition of IMS type sails. Three-dimensional shape data are used for the input of numerical calculations and the results are compared with the measured sail performance. The sail shapes and performance are measured using a sail dynamometer boat Fujin. The Fujin is a 34-foot LOA boat, in which load cells and charge coupled devices (CCD) cameras are installed to measure the sail forces and shapes simultaneously. The sailing conditions of the boat, such as boat speed, heel angle, wind speed, wind angle, and so on, are also measured. The tested sail configurations are as follows: mainsail with 130% jib, mainsail with 75% jib and mainsail alone. Sail shapes are measured at several height positions. The measured shape parameters are chord length, maximum draft, maximum draft position, entry angle at the luff and exit angle at the leech. From these parameters three-dimensional coordinates of the sails are calculated by interpolation. These three-dimensional coordinates are tabulated with the aerodynamic coefficients. Numerical calculations are performed using the measured sail shapes. The calculation methods are of two types; Reynolds-averaged Navier-Stokes (RANS)-based CFD and vortex lattice methods (VLM). A multi-block RANS-based CFD method was developed by one of the authors and is capable of predicting viscous flows and aerodynamic forces for complicated sail configuration for upwind as well as downwind conditions. Important features of the numerical method are summarized as follows: a Finite- Analytic scheme to discretize transport equations, a PISO type velocity-pressure coupling scheme, multi-block domain decomposition capability, and several choices of turbulence models depending on flows of interest. An automatic grid generation scheme is also included. Another calculation method, the vortex lattice method is also adopted. In this case, step-by-step calculations are conducted to attain the steady state of the sail in steady wind. Wake vortices are generated step-by-step, which flow in the direction of the local velocity vector. These calculated sail forces are compared with the measured one, and the validity of the numerical method is studied. The sail shape database and comparison with numerical calculations will provide a good benchmark for the sail performance analysis of the upwind condition of IMS type sails.


Author(s):  
Abhishek Kumar Tewari ◽  
R Vijayakumar

Underwater Radiated Noise (URN) emanating from surface and underwater marine platforms has become a significant concern for all the Nations in view of the global requirement to minimise the increasing adverse impact on marine mammals and fishes and maintain ecological balance in the ‘Silent’ ocean environment. Ambient noise level in the sea, in 10 to 300 Hz frequency band, has increased by 20 to 30 dB due to shipping (Wittekind, 2009). Marine propeller (in non- cavitating and cavitating regime) is a potential contributor to the ships noise and a lot of scientific research has been undertaken and considerable progress has been achieved in estimating the hydro-acoustic performance of marine propellers. In light of this, the scope of this paper is to review and critically examine the various methods used for estimating the hydro-acoustic performance of marine propellers, particularly in the non-cavitating regime, over the past many years. This review paper brings out the details, applicability, merits and demerits of various methods, extrapolation laws to obtain full scale results, scientific conclusion of all the know-how on this subject and the scope of further research as perceived by the authors. This paper also presents a numerical methodology to estimate the noise radiated by a DTMB 4119 model propeller in the non-cavitating regime in open water condition. The hydrodynamic analysis of the propeller was performed using commercial CFD software STARCCM+, closure was achieved using standard k-ε turbulence model and hydro-acoustic predictions have been performed using FWH acoustic analogy. The results compare very well with the published literature.


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