scholarly journals STUDY OF ARTIFICIAL CERAMIC BINDERS BASED ON SILICATE MATERIALS FOR CERAMICS INDUSTRY

Author(s):  
V. Doroganov ◽  
E. Neverova ◽  
S. Stankovich

this article discusses the possibility of using artificial ceramic binders obtained by the technology of highly concentrated binder suspensions in the production of ceramic materials and products. The results of complex studies of suspensions of artificial ceramic binders based on feldspar and quartz sand, as well as the results of tests of the samples obtained on their basis are presented. A definite advantage of entering the suspensions in the molding compositions of the slurries used in the manufacture of certain varieties of pottery is proved. The solution of the problem of import substitution of raw materials components, caused mainly by the difficult political situation in the country, as well as the lack of its own raw material base of good quality, in connection with which the paper proposes the use of technology of highly concentrated binder suspensions, which allows to optimize the quality of domestic raw materials. The use of technology of highly concentrated binder suspensions, allows not only to expand the assortment and range of products produced by this technology, but also to improve the quality and economic feasibility of individual varieties of ceramics. The emphasis on the introduction of technology of highly concentrated binding suspensions in certain areas of ceramics production is explained by the formation of a completely different structure of materials due to the increased content of nanoparticles in the composition of artificial ceramic binding suspensions, which contributes to a significant increase in mechanical strength while optimizing other basic technological quality indicators for ceramic materials and products. The possibility of reducing the firing temperature by 50-100°C, however, this issue requires additional research.

2019 ◽  
Vol 27 (3) ◽  
pp. 510-519
Author(s):  
M. Syvyj ◽  
B. Gavrychok

This article presents the characteristics of the resource base of building sands within the three Podillya regions, the patterns of sands distribution, and proposals for increasing the extraction of raw materials . The construction sands of Podillya are confined to the Upper Cretaceous, Neogene and Anthropogenicdeposits. The decrease of the thickness of the sandy strata of the Opilsk Neogene suite in the eastern direction was observed with the simultaneous increase in the thickness of the overlapping strata of the rocks. There is no apparent correlation between the thickness of sandy interlayers and the quality of sands. The interdependence of the chemical composition of Neogene sands and the sand size module is established.The genetic predisposition for the distribution of building sands in different parts of the Podillya territory has been established. Four groups of sand deposits of different age have been identified within the Podillya regions, which contrast sharply with single deposits in the neighbouring territories.There is a very uneven distribution of explored reserves of sandy raw materials across the region and accordingly in the provision of construction sands in the different oblasts /regions of Podillya. The areas best provided with sandy raw materials are the central districts of Ternopil region and Slavutsky district of Khmelnytsky region . Sands of the Baltic stage distributed in Vinnytsia region are mostly poor in quality, clogged with clay material and require enrichment. The further development of the mineral raw material base and the prospects for increasing the production of construction sand in the Podillya regions is associated with the increase in production at the prepared deposits, the commissioning of reserve deposits, the conducting of prospecting and exploration work in the proposed potentially exploitable areas and additional exploration of individual deposits that are exploited. The research allows us to evaluate objectively the existing base of sand raw materials for various purposes in the Podillya region and to develop on this basis measures to increase it. The importance of the study is determined by the acute shortage of the raw material in most administrative districts of Khmelnytsky and Vinnytsia regions, by the growth in the volume of construction work (and accordingly the requirements for sandy raw materials) both in Podillya and in the country.


2020 ◽  
Vol 992 ◽  
pp. 253-258
Author(s):  
M.P. Lebedev ◽  
V.N. Tagrov ◽  
E.S. Lukin

The article deals with the manufacture of modern structural ceramic materials from clay and loam deposits of the Republic of Sakha (Yakutia). The importance and relevance of the development of the production of building materials from local raw materials is emphasized, since this will certainly affect the effectiveness of the construction complex as a whole. The successful development of the construction complex is capable of not only stimulating growth in all sectors of the economy, but also contributes to solving the most pressing social problems. Today, Yakutia has huge reserves of mineral raw materials for the production of a wide range of building materials and products. Of practical interest are wall materials made from clay soils. Given the features of the region’s raw material base, this work focuses on additional processing of traditional material. Controlling the complex physicochemical and structural-mechanical transformations that occur during heat treatment, a methodology has been developed for creating a composite material that will allow competitive innovative materials with enhanced strength properties to be produced with a reinforcing element with a glassy phase matrix of mullite crystals. The fabricated samples have a wide range of physical and mechanical properties and allow using it as a high-quality structural building ceramics, as well as industrial floor technical tile.


2021 ◽  
Vol 12 (2) ◽  
Author(s):  
Nazar Tkach ◽  
◽  
Tetiana Mirzoieva ◽  

The article presents a study on the justification of the economic feasibility of processing cereals into biogas. Аt the first stage the sown areas and productivity of separate agricultural crops in the investigated enterprises of Brovarsky district, Kyiv region were analyzed. The tendency to increase the yield of agricultural crops in the studied enterprises was revealed. This was seen as evidence that they could potentially be fully self-sufficient in raw materials for the production of gaseous biofuels. At the second stage of the study, the potential volume of the raw material base for biogas production in the studied enterprises was calculated, potential volume of biogas production and economically feasible volume of biogas production for each enterprise. It is proposed to use part of the grown grain for bioenergy production, and this part should be 10-15% of the gross harvest of grain enterprises in order to prevent the food crisis in the country. At the third stage of the study to determine the economic efficiency of biogas production from wheat and corn, investment costs were calculated, necessary for the implementation of the project to install a biogas plant in the studied enterprises. The authors calculated the investment costs required to implement the project of installing a biogas plant at the studied enterprises. The authors also analyzed the costs of each company for future projects. Finally, the economic efficiency of the proposed project for biogas production in the studied enterprises of Brovary district, Kyiv region is calculated, the economic efficiency of the project in the long run is analyzed with the use of discounted indicators of economic efficiency with a life cycle of 5 years. It was found that the implementation of projects for biogas production may be accompanied by high efficiency, all enterprises will receive profits from the implementation of investment projects for the production of biogas and biofertilizers with the subsequent sale of biogas and the use of biofertilizers for their own needs.


Author(s):  
И.В. Великанова ◽  
Р.А. Попов

Целью настоящей работы является оценка состояния льноводства в Российской Федерации в целом и в отдельных льносеющих регионах, выявление текущих проблем в отрасли, изучение программ государственной поддержки льняного комплекса и определение возможностей для его развития. В процессе исследования использовался широкий спектр аналитических методов изучения экономических явлений – монографический, статистический и другие. Особое внимание уделялось сопоставимости показателей для анализа динамики изучаемых процессов. Для России лён-долгунец – важнейшая техническая культура, максимально адаптированная к её почвенно-климатическим условиям, позволяющая в значительной мере обеспечить импортозамещение хлопка. Основная задача, стоящая перед льняной отраслью сегодня – создание надёжной отечественной сырьевой базы для льноперерабатывающих предприятий. От её решения зависит экономическая и стратегическая безопасность страны, которая определяется необходимостью наличия отлаженного производства отечественного волокнистого сырья и продуктов его переработки гражданского и оборонного назначения. Исследования показали, что реализуемые меры по поддержке отрасли на федеральном и региональном уровнях положительно влияют на её состояние, но пока не могут обеспечить высокую эффективность производства. Валовые сборы льноволокна не растут и стабилизировались на уровне 40 тыс. тонн, а площади посева льна-долгунца не достигают и 50 тыс. гектаров. Низким остаётся и качество льнопродукции. В условиях высокой затратности производства льнопродукции, диспаритета цен, недостаточного уровня инвестиций рентабельность производства льнопродукции довольно низка. Важными и актуальными задачами в развитии льняной отрасли являются увеличение объёмов и эффективности производства льна, повышение качества волокнистой и семенной продукции, техническая и технологическая модернизация льноводства. Поэтому, наряду с действующими программами (льготное кредитование, лизинг техники, субсидирование затрат), необходима разработка целевой комплексной программы «Развитие льняного подкомплекса региона», охватывающей не только сельскохозяйственных товаропроизводителей, но и предприятия перерабатывающей и лёгкой промышленности. The purpose of this work is to assess the state of flax cultivation in the Russian Federation as a whole and in certain flax-sowing regions, to identify current problems in the industry, to study state support programs for the flax complex and to determine opportunities for its development. A wide range of analytical methods for studying economic phenomena – monographic, statistical and others was used in the research process. Particular attention was paid to the comparability of indicators for the analysis of the dynamics of the studied processes. For Russia, the fibre flax (Linum usitatissimum) is the most important industrial crop adapted to its soil and climatic conditions as much as possible, which allows to significantly ensuring the import substitution of cotton. The main task facing the flax industry today is to create a reliable domestic raw material base for flax processing enterprises. The economic and strategic security of the country depends on its decision which is determined by the need for regular production of domestic fibrous raw materials and its derived products for civil and defense purposes. Researches have shown that the measures implemented to support the industry at the federal and regional levels positively affect its condition, but so far cannot ensure high production efficiency. Whole yields of flax fiber do not increase and have stabilized at the level of 40 thousand tons and the area of planting fibre flax (Linum usitatissimum) does not reach 50 thousand hectares. The quality of flax products remains low. In conditions of high cost of flax production, price disparity, insufficient level of investments, the profitability of flax production is rather low. Important and relevant tasks in the development of the flax industry are increasing the volume and efficiency of flax production, improving the quality of fibrous and seed products and technical and technological modernization of flax cultivation. Therefore, along with existing programs (easy credit terms, finance lease of equipment, subsidizing of costs) it is necessary to develop a targeted integral program "Development of the flax sub-complex of the region", covering not only agricultural commodity producers but also enterprises of the processing and light industries.


2018 ◽  
Vol 5 ◽  
pp. 15-21
Author(s):  
Nataliia Husiatynska ◽  
Tetiana Nechypor

The article presents the results of the studies of the effectiveness of disinfection means, based on chlorinated guanidines, tetradic ammonium salts, dichlorisocyanuric acid, peracetic acid and hydrogen peroxide as to the contaminating microflora of sugar beets. There was investigated the influence of disinfectants on bacteria Bacillus subtilis, Leuconostoс mesenteroides, mycelia fungi Aspergillus niger, Penicillium chrysogenum and yeast Sacharomyses сerevisiae. It was experimentally established, that the studied means has the high effectiveness as to most microorganisms that cause saccharose losses in the process of its extracting from beet chip and result in worsening a technological quality of semi-products of beet-sugar. There was established the high effectiveness of modern disinfection means as to inhibiting slime-forming bacteria of Leuconostoc generis. There was proved a possibility of their use at different technological stages of beet-sugar production for preventing the development of mucous bacteriosis. It was determined that means consumption depends on a type and extent of microbiological contamination of raw materials, semi-products, technological waters at sugar production. There were established concentrations of the studied means as to inhibiting the development of main contaminants of the microflora of raw materials and semi-products in sugar production. There is offered to use the studied means in industrial beet-sugar production that would favor the decrease of microbial contamination of semi-products and the increase of a sugar output from a raw material unit.


2019 ◽  
Vol 10 (3) ◽  
pp. 53-60
Author(s):  
V. Z Abdrakhimov

The environmental situation in Russia is characterized by a high level of anthropogenic impact on the environment, significant environmental consequences of past economic activity. Their disposal and storage costs 8-10 % of the cost of products, so the disposal of such waste is of paramount importance.Due to the involvement of multi-tonnage waste in the production of ceramic materials of mass consumption, which include wall materials, it is possible to radically change the parameters of the raw material base of Russia, which also helps to reduce environmental tensions in the regions. The reduction of reserves of traditional natural raw materials makes us look for new ways to replace it with different types of waste. The experience of advanced foreign countries has shown the technical feasibility of this area and the use of more as a tool to protect the environment from pollution. However, almost all basic building materials can be made from waste or from waste in combination with natural raw materials. On the basis of fusible clay and waste basalt-gabbro-norite charge, which is formed in the production of mineral wool obtained ceramic brick with high physical and mechanical properties, brick grade M150 and above. The absolute advantage of the use of multi-tonnage waste is the unloading of the environmental situation, which contributes to the solution of industrial waste disposal and environmental protection. Innovative proposals for the use of waste from the production of mineral wool in the production of wall materials - ceramic bricks based on fusible clay, the novelty of which is confirmed by patents of the Russian Federation.


Author(s):  
Svitlana Ishchuk ◽  
Lyudmyla Koval

Today, the woodworking industry is a strategically promising export-oriented segment of the national economy of Ukraine, as well as an important link for its integration into the global value chains. The presence of a significant raw material base and the prospects for expanding of product markets are the objective basis for the further dynamic development of domestic woodworking industry. The purpose of the article is to determine the production and export potential for the development of woodworking industry in the Western regions of Ukraine and to substantiate the organizational and economic forms of its practical realization. According to the results of the assessments, it is established that the vast majority of Western regions of Ukraine, especially Lviv, Ivano-Frankivsk, Volyn and Rivne, have significant potential for further dynamic development of the woodworking industry. The processing (wooden furniture, windows, doors, floor) and production of paper and paper products are defined as the most promising industries in the region from the point of view of import substitution (i.e. orientation towards meeting demands on the domestic market). At the same time, from the point of view of increasing the presence of wood products of Ukrainian producers on the foreign markets, the production of alternative finishing materials for furniture, the production of energy-saving products, as well as the production of plywood and wood pellets are promising. Vertical integration will facilitate the full realization of the potential of domestic woodworking enterprises. The creation of integrated business structures in the woodworking sector, in particular in the Western regions, will enable meeting the needs of the woodworking productions for raw materials by establishing mutually beneficial links with the forestry sector; supporting and stimulating investment activity at the meso-level, which will ultimately contribute to the formation of a high level of competitiveness of domestic wood products, and consequently, to acceleration of their entry into foreign markets and to increasing the efficiency of the Ukrainian woodworking industry as a whole.


2021 ◽  
Author(s):  
Vsevolod Mymrin ◽  
Kirill Alekseev ◽  
Walderson Klitzke ◽  
Monica A. Avanci ◽  
Paulo H.B. Rolim ◽  
...  

Abstract This paper reports the development and characterization of some new ceramic materials from hazardous bauxite red mud (50 to 100 wt.%) and blast furnace slag (10 and 50%). This research aimed to demonstrate the possibility of expanding the raw material base for ceramics production, completely replacing the traditional natural raw materials (clay and sand) by hazardous industrial wastes composites with increasing local and global sustainability. Studies on the physicochemical processes of the ceramic structure’s formation were conducted by the XRF, XRD, AAS, SEM with EDS, and LAMMA methods. Changes in flexural strength, linear shrinkage, water absorption, and density were determined during the sintering process at 1000°, 1050°, 1100°, 1150°, 1200°, and 1225°C. The ceramics` flexural strength after sintering at 1225°C reached 19.78 MPa due to the syntheses of the mainly glass-like structure formation, confirmed by SEM, EDS and isotopes LAMMA methods with the complete binding of the heavy metals.


Author(s):  
И.В. Великанова ◽  
Р.А. Попов

Целью настоящей работы является оценка состояния льноводства в Российской Федерации в целом и в отдельных льносеющих регионах, выявление текущих проблем в отрасли, изучение программ государственной поддержки льняного комплекса и определение возможностей для его развития. В процессе исследования использовался широкий спектр аналитических методов изучения экономических явлений – монографический, статистический и другие. Особое внимание уделялось сопоставимости показателей для анализа динамики изучаемых процессов. Для России лён-долгунец – важнейшая техническая культура, максимально адаптированная к её почвенно-климатическим условиям, позволяющая в значительной мере обеспечить импортозамещение хлопка. Основная задача, стоящая перед льняной отраслью сегодня – создание надёжной отечественной сырьевой базы для льноперерабатывающих предприятий. От её решения зависит экономическая и стратегическая безопасность страны, которая определяется необходимостью наличия отлаженного производства отечественного волокнистого сырья и продуктов его переработки гражданского и оборонного назначения. Исследования показали, что реализуемые меры по поддержке отрасли на федеральном и региональном уровнях положительно влияют на её состояние, но пока не могут обеспечить высокую эффективность производства. Валовые сборы льноволокна не растут и стабилизировались на уровне 40 тыс. тонн, а площади посева льна-долгунца не достигают и 50 тыс. гектаров. Низким остаётся и качество льнопродукции. В условиях высокой затратности производства льнопродукции, диспаритета цен, недостаточного уровня инвестиций рентабельность производства льнопродукции довольно низка. Важными и актуальными задачами в развитии льняной отрасли являются увеличение объёмов и эффективности производства льна, повышение качества волокнистой и семенной продукции, техническая и технологическая модернизация льноводства. Поэтому, наряду с действующими программами (льготное кредитование, лизинг техники, субсидирование затрат), необходима разработка целевой комплексной программы «Развитие льняного подкомплекса региона», охватывающей не только сельскохозяйственных товаропроизводителей, но и предприятия перерабатывающей и лёгкой промышленности. The purpose of this work is to assess the state of flax cultivation in the Russian Federation as a whole and in certain flax-sowing regions, to identify current problems in the industry, to study state support programs for the flax complex and to determine opportunities for its development. A wide range of analytical methods for studying economic phenomena – monographic, statistical and others was used in the research process. Particular attention was paid to the comparability of indicators for the analysis of the dynamics of the studied processes. For Russia, the fibre flax (Linum usitatissimum) is the most important industrial crop adapted to its soil and climatic conditions as much as possible, which allows to significantly ensuring the import substitution of cotton. The main task facing the flax industry today is to create a reliable domestic raw material base for flax processing enterprises. The economic and strategic security of the country depends on its decision which is determined by the need for regular production of domestic fibrous raw materials and its derived products for civil and defense purposes. Researches have shown that the measures implemented to support the industry at the federal and regional levels positively affect its condition, but so far cannot ensure high production efficiency. Whole yields of flax fiber do not increase and have stabilized at the level of 40 thousand tons and the area of planting fibre flax (Linum usitatissimum) does not reach 50 thousand hectares. The quality of flax products remains low. In conditions of high cost of flax production, price disparity, insufficient level of investments, the profitability of flax production is rather low. Important and relevant tasks in the development of the flax industry are increasing the volume and efficiency of flax production, improving the quality of fibrous and seed products and technical and technological modernization of flax cultivation. Therefore, along with existing programs (easy credit terms, finance lease of equipment, subsidizing of costs) it is necessary to develop a targeted integral program "Development of the flax sub-complex of the region", covering not only agricultural commodity producers but also enterprises of the processing and light industries.


Author(s):  
N. Shakurova ◽  
E. Doroganov ◽  
V. Bedina ◽  
Yu. Trepalina ◽  
O. Dobrinskaya ◽  
...  

Ceramic bricks is one of the most popular architectural finishing and structural materials. It has high efficiency and decorative properties. Expanding the raw material base of clay deposits in the production of ceramic bricks is an urgent task. In order to assess the possibility of using clays from the Sazdinsky Deposit (Aktobe region) in the production of ceramic bricks. Studies are conducted on four sections of clays from this deposit. The chemical and mineralogical composition of clays is studied, and the rational composition of raw materials is calculated. It is revealed that the studied clays have a polymineral composition, the main rock-forming minerals are kaolinite, illite and montmorillonite. According to the classification of A. I. Augustinik, the technological purposes of the studied clays are evaluated. The phase composition of samples heat-treated at different temperatures is studied. Based on the data of chemical and mineralogical composition of raw materials, technological properties of clays, physical-mechanical and operational indicators, it is established that the clays of three sites are suitable for the production of ceramic bricks by plastic molding. Phase composition of the obtained ceramic materials based on clays of four sites at a firing temperature of 1050 ° C are represented by quartz, hematite, anorthite, mullite, hematite and cristobalite. The strength of the fired samples of all clays corresponds to the brand 150-200. It is found that a more frost-resistant brick is obtained from the clays of the second section.


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