scholarly journals Hardened Properties of Concrete Containing Copper Slag, Rock Dust and Polypropylene Fiber

The concrete is the material that is obtained from concrete forming materials. These raw materials are mixed in particular proportions, these proportions are based on different concrete grades. These concrete grades defines the strength of the concrete. Construction of structures are based upon concrete, the construction process is growing day by day at a huge scale, hence there is more demand for the raw materials. In order to maintain the demand, excessive extractions of raw materials are done, which makes environment more harmful. In order to limit the extraction of natural raw materials that are used for producing concrete mix, alternative supplementary materials are replaced with fine aggregates. This study involves using of alternative supplementary materials as partial replacement of fine aggregate by copper slag and rock dust, copper slag and rock dust are used at various proportions. The various proportions of rock dust and copper slag are 0% to 50% replacement at an increment of 5% interval. Polypropylene fiber is the material that is added as supplementary material to the concrete mix, it is added at constant volume of 1.5% volume of concrete, it is mixed in concrete to improve toughness and reduce shrinkage of concrete. Super plasticizer admixture that is used is Conplast SP430DIS which contains sulphonated naphthalene formaldehyde is added to cement based on site trails which increases the early concrete strength. Combining copper slag, rock dust, polypropylene fiber and super plasticizer admixture in modified concrete gave best results when compared to conventional concrete due to content of silica in copper slag. Hence this combination can be used for further investigation

In present situation, fast urbanization has made a gigantic interest for regular sand consequently made it considerably more costly. Excess extraction of sand ,trending not only depletion of water table but also streams and rivers are diverting in their direction which leads to floods. Elective materials in all types of constructions are acquainted with decrease the weight on normal materials, further maintaining the economical status of project. While additionally dealing with the encompassing condition. Squander Materials like Copper Slag, Flyash, Carbonate Sand, stone residue and so forth having silica sythesis (SiO2 ) could be utilized as a substitution for Fine aggregate in a concrete mix. In the process of manufacturing copper the bi-product Copper slag is produced in an heavy quantity. Copper slag has an high specific gravity and has glassy granular texture. Copper slag contains the same particle sizes as of fine aggregate so that it can be used as a replacement for fine aggregate in concrete mix. Here in this paper the main objective is to consider the utilization of Copper slag as an elective substitution material of Fine aggregate. Additionally examines the after effect of substitution of Fine aggregate with Copper slag on mechanical characteristics of cement concrete such as Compressive strength and Flexural strength.


2021 ◽  
Vol 11 (15) ◽  
pp. 6740
Author(s):  
Rana Muhammad Waqas ◽  
Faheem Butt

Geopolymer concrete, also known as an earth-friendly concrete, has been under continuous study due to its environmental benefits and a sustainable alternative to conventional concrete construction. The supplies of many source materials, such as fly ash (FA) or slag (SG), to produce geopolymer concrete (GPC) may be limited; however, quarry rock dust (QRD) wastes (limestone, dolomite, or silica powders) formed by crushing rocks appear virtually endless. Although significant experimental research has been carried out on GPC, with a major focus on the mix design development, rheological, durability, and mechanical properties of the GPC mixes; still the information available on the structural behavior of GPC is rather limited. This has implications in extending GPC application from a laboratory-based technology to an at-site product. This study investigates the structural behavior of quarry-rock-dust-incorporated fiber-reinforced GPC columns under concentric and eccentric loading. In this study, a total of 20 columns with 200 mm square cross-section and 1000 mm height were tested. The FA and SG were used as source materials to produce GPC mixtures. The QRD was incorporated as a partial replacement (20%) of SG. The conventional concrete (CC) columns were prepared as the reference specimens. The effect of incorporating quarry rock dust as a replacement of SG, steel fibers, and loading conditions (concentric and eccentric loading) on the structural behavior of GPC columns were studied. The test results revealed that quarry rock dust is an adequate material that can be used as a source material in GPC to manufacture structural concrete members with satisfactory performance. The general performance of the GPC columns incorporating QRD (20%) is observed to be similar to that of GPC columns (without QRD) and CC columns. The addition of steel fibers considerably improves the loading capacity, ductility, and axial load–displacement behavior of the tested columns. The load capacities of fiber-reinforced GPC columns were about 5–7% greater in comparison to the CC columns. The spalling of concrete cover at failure was detected in all plain GPC columns, whereas the failure mode of all fiber-reinforced GPC columns is characterized with surface cracking leading to disintegration of concrete cover.


Author(s):  
Velumani M ◽  
Sakthivel S ◽  
Yuvaraj K

The main aim of the environmental protection agencies and the government are to seek ways and means to minimize the problems of disposal and health hazards of by products. It is considered as a waste material which could have a promising future in construction industry as substitute of either cement or coarse aggregates or fine aggregates. Copper slag is one of the replacement mechanisms of material in concrete. Use of copper slag as a replacement for fine aggregate in concrete cubes various strength measurements was experimentally investigated in this study. Mainly contents of that M35 conventional concrete and copper slag as a replacement of fine aggregate  in 10%, 20%, 30%, 40%,50%, 60%, 80%, and 100% and also Portland Pozzolana Cement is noted. In this regard, laboratory study including water absorption test, bond strength, and percentage of voids, compressive strength & bulk density were conducted in ppc cement concrete which made by copper slag waste as a replacement of fine aggregate and PPC. A substitution up to 40-50% as a copper slag as a sand replacement yielded comparable strength to that of the conventional concrete. However, addition of more copper slag resulted in strength reduction due to the increase in the free water content in the mix, cured period in a curing tank for later resulting at 28 and 60 days.


Author(s):  
M. Preethi ◽  
Md. Hamraj ◽  
Ashveen Kumar

The present study focuses on the preparation of M30 grade concrete by replacing fine aggregate with 0%,5%,10%,15%,20%,25% of vermiculite and cement with 0% and 10% of constant silica fume to improve the performance of concrete. Via experimentation, the impact of acid exposure on concrete strength and weight is investigated in the current report. Concrete cubes of different mixes(12no.’s) are casted and exposed to Sulphuric acid of (pH=3). Cubes with dimensions of 100mm x 100mm x 100mm are cast with M30 concrete and then immersed (cured) in water for 28 days. The cubes are then soaked in 4 percent concentrated Sulphuric acid for 7 days. The compressive strength of the cured cubes is then measured using a compressive measuring machine.


This paper presents an experimental investigation on the properties of concrete in which like cement is partially replacing by used nano silica and is partially replacing by used waste foundry sand. Because now a day the world wide consumption of sand as cement and as fine aggregate in concrete production is very high. Nano silica and waste foundry sand are major by product of casting industry and create land pollution. The cement will be replaced with nano silica and the river sand will be replaced with waste foundry sand (0%, 5%, 10%, 15%, 20%). This experimental investigation was done and found out that with the increase in the nano silica and waste foundry sand ratio. Compression test has been done to find out the compressive strength of concrete at the age of 7, 14, 21, and 28. Test result indicates in increasing compressive strength of plain concrete by inclusion of nano silica as a partial replacement of cement and waste foundry sand as a partial replacement of fine aggregate.


2018 ◽  
Vol 4 ◽  
pp. 31-45
Author(s):  
Osvaldo Pavez ◽  
Oscar Rivera ◽  
Ithamar Toledo ◽  
Amin Nazer

2019 ◽  
Vol 11 (17) ◽  
pp. 4647 ◽  
Author(s):  
Warati ◽  
Darwish ◽  
Feyessa ◽  
Ghebrab

The increase in the demand for concrete production for the development of infrastructures in developing countries like Ethiopia leads to the depletion of virgin aggregates and high cement demand, which imposes negative environmental impacts. In sustainable development, there is a need for construction materials to focus on the economy, efficient energy utilization, and environmental protections. One of the strategies in green concrete production is the use of locally available construction materials. Scoria is widely available around the central towns of Ethiopia, especially around the rift valley regions where huge construction activities are taking place. The aim of this paper is therefore to analyze the suitability of scoria as a fine aggregate for concrete production and its effect on the properties of concrete. A differing ratio of scoria was considered as a partial replacement of fine aggregate with river sand after analyzing its engineering properties, and its effect on the mechanical properties of concrete were examined. The test results on the engineering properties of scoria revealed that the material is suitable to be used as a fine aggregate in concrete production. The replacement of scoria with river sand also enhanced the mechanical strength of the concrete. Generally, the findings of the experimental study showed that scoria could replace river sand by up to 50% for conventional concrete production.


Conventionally used cement –a primary binder also a necessitate element in producing concrete rates first in the construction industry. Production of conventional cement requires a greater skill and is energy intensive. The usage of waste materials in the production of concrete and reduction in cement content was only the possible alternative in the past decade. Associated risks with the production of Ordinary Portland Cement are well known. A greener aided with a natural friendly claim can be made only with the usage of the waste materials and reduction in evolving respiration gas to the atmosphere. Almost all works are carried out using source material fly ash, with fine aggregate and coarse aggregate. Concrete plays a vital role in the construction industry and on the other hand, river sand; one of the essential material has become very expensive which is a scarce material. Depletion of sand is a hectic issue due to increased usage of sand in construction. No other replacement materials such as quarry rock dust is not concentrated in casting geopolymer specimens. Even though in some research papers the replacement materials are added only in partial replacement without aiming on 100% replacement. Many researches mainly focus towards test results of GPC specimens using steel fibers, glass fibers. But the study related to natural fibers and hybrid fibers are found scarce. The main part of this work aimed at characterizing the engineering strength properties of geopolymer concrete by 100% replacement of fine aggregate with quarry rock dust. Hence, combination of flyash and quarry rock dust in GPC have been considered for evaluating the mechanical properties of geopolymer concrete. Also, investigation focuses on incorporation of three different fibers namely polypropylene fibers(PF), coir fibers(CF) and hybrid fibers(HF) in different percentage of proportions such as 0.5%,1%,and 1.5% to determine the maximum strength properties of GPC.


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