scholarly journals Structural Behaviour of Concrete with Fly-Ash and Ferrochrome Ash as Partial Replacement of Cement

2019 ◽  
Vol 8 (4) ◽  
pp. 11086-11091
Keyword(s):  
Fly Ash ◽  
Power Plants ◽  
Thermal Power ◽  
Maximum Load ◽  
Partial Replacement ◽  
Beam Specimen ◽  
Structural Behaviour ◽  
Conventional Concrete ◽  
Standard Procedures ◽  
Load Carrying

A large quantity of waste materials such as fly ash, silica fume, rice ash husk, and ferrochrome ash etc. are produced as a result of rapid industrialization. Ferrochrome ash is derived from the ferro-alloy industry and fly-ash is developed in thermal power plants as substitute products that can be used as a mineral admixtureinconcrete. The present study considers concrete's structural behavior using different percentage of fly ash and ferrochrome ash as a partial replacement of cement. Experiments were performed tosubstitute cement with 10% fly as h, 20%, 30% and 3% ferrochrome ash. Beam specimens are prepared by following standard procedures. It can be inferred from the study that the sample with 30% fly ash and 3% ferrochrome ash as partial replacement of cement gives maximum load carrying capacity among all the beam specimens. Further, it is observed that the beam specimen with fly ash and ferrochrome ash gives more ductility than of conventional concrete. Hence 30% fly ash and 3% ferrochrome ash as partial replacement of cement has been strongly recommended.

A Review on Utilization of Fly- Ash and Pond-Ash as a Partial Replacement of Cement in Concrete Mix Design

2018 ◽  
pp. 413-418
Author(s):  
Harshkumar Patel ◽  
Yogesh Patel
Keyword(s):  
Fly Ash ◽  
Electricity Generation ◽  
Power Plants ◽  
Renewable Energy Sources ◽  
Thermal Power ◽  
Strength Test ◽  
Partial Replacement ◽  
Pond Ash ◽  
Research Activities ◽  
Ash Disposal

Now-a-days energy planners are aiming to increase the use of renewable energy sources and nuclear to meet the electricity generation. But till now coal-based power plants are the major source of electricity generation. Disadvantages of coal-based thermal power plants is disposal problem of fly ash and pond ash. It was earlier considered as a total waste and environmental hazard thus its use was limited, but now its useful properties have been known as raw material for various application in construction field. Fly ash from the thermal plants is available in large quantities in fine and coarse form. Fine fly ash is used in construction industry in some amount and coarse fly ash is subsequently disposed over land in slurry forms. In India around 180 MT fly is produced and only around 45% of that is being utilized in different sectors. Balance fly ash is being disposed over land. It needs one acre of land for ash disposal to produce 1MW electricity from coal. Fly ash and pond ash utilization helps to reduce the consumption of natural resources. The fly ash became available in coal based thermal power station in the year 1930 in USA. For its gainful utilization, scientist started research activities and in the year 1937, R.E. Davis and his associates at university of California published research details on use of fly ash in cement concrete. This research had laid foundation for its specification, testing & usages. This study reports the potential use of pond-ash and fly-ash as cement in concrete mixes. In this present study of concrete produced using fly ash, pond ash and OPC 53 grade will be carried. An attempt will be made to investigate characteristics of OPC concrete with combined fly ash and pond ash mixed concrete for Compressive Strength test, Split Tensile Strength test, Flexural Strength test and Durability tests. This paper deals with the review of literature for fly-ash and pond-ash as partial replacement of cement in concrete.

scholarly journals Design of Rigid Pavement by Self Cured Concrete Utilizing Coarse Fly Ash Aggregates and Curing Admixture

2021 ◽  
Vol 889 (1) ◽  
pp. 012011
Author(s):  
Ajay Rana ◽  
Abhishek Sharma ◽  
Kshitij Jassal
Keyword(s):  
Fly Ash ◽  
Flexural Strength ◽  
Power Plants ◽  
Thermal Power ◽  
Waste Product ◽  
Partial Replacement ◽  
Rigid Pavement ◽  
Natural Aggregates ◽  
The Impact ◽  
Ash Aggregates

Abstract In concrete industry, a huge amount of natural aggregates is used in the making of concrete every day. The environment is being exploited by mining for the gain of natural aggregates, resulting in an environmental instability in nature. As a result, an alternate source to substitute natural aggregates in concrete is required. A lot of waste materials have gain attention now a days into the concrete industry as a substitute to natural materials. Fly ash, a waste product of thermal power plants, meets the criterion for being utilised as an aggregate substitute in concrete because of its pozzolanic activity. Coarse fly ash is manufactured using a good manufacturing method and is light in weight. Keeping this into view, the impact of partial replacement of natural coarse aggregates with coarse fly ash aggregates produced using the colds bonded method is explored in this paper. The major focus of this study is on testing for flexural strength of self-cured concrete, as flexural strength is a key criterion for rigid pavement design. In this study, coarse fly ash aggregates are utilised in concrete in different proportions to substitute natural aggregates, and the optimal value for flexural strength is determined using a curing additive. The findings of this experiment indicated that when fly ash aggregates and curing additives were used optimally, the flexure strength improved, which is enough for the construction of rigid pavement as criteria fixed by Indian Standards.

scholarly journals Combined Effect of Fly-Ash and Ferrochrome Ash as Partial Replacement of Cement on Mechanical Properties of Concrete

2019 ◽  
Vol 93 ◽  
pp. 02008
Author(s):  
Tribikram Mohanty ◽  
Sauna Majhi ◽  
Purnachandra Saha ◽  
Bitanjaya Das
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Compressive Strength ◽  
Fly Ash ◽  
Power Plants ◽  
Thermal Power ◽  
Mineral Admixture ◽  
Waste Materials ◽  
Partial Replacement ◽  
Split Tensile Strength

Due to rapid industrialization extensive quantity of waste materials like fly ash, silica fume, rice ash husk, and ferrochrome ash etc. are generated. Ferrochrome ash is generated from Ferro-alloy industry and fly-ash is produced in thermal power plants are alternative materials which have the potential of being utilized in concrete as a mineral admixture. The present investigation considers the combined influence on strength of concrete using various percentage fly ash and ferrochrome ash as partial replacement of cement. Experiments are carried out to get mechanical properties of ordinary Portland cement by replacement of fly ash by 10%, 20%, 30 % and 3% by ferrochrome ash. Mechanical properties are measured by determining compressive strength, split tensile strength and flexural strength. It can be inferred from the study that a small amount of ferrochrome ash mixed with 30 % fly-ash gives higher compressive strength as compared to fly ash alone. Addition of ferrochrome ash also increases the split tensile strength of concrete. Since ferrochrome ash and fly-ash are both industrial waste, utilization of these waste materials reduced the burden of dumping and greenhouse gas and thereby produce sustainable concrete.

scholarly journals Utilization of Fly-Ash and Pond-Ash as A Partial Replacement of Cement In Concrete Mix Design

2019 ◽  
pp. 211-216
Author(s):  
Harshkumar Patel ◽  
Yogesh Patel
Keyword(s):  
Fly Ash ◽  
Electricity Generation ◽  
Power Plants ◽  
Renewable Energy Sources ◽  
Thermal Power ◽  
Strength Test ◽  
Raw Material ◽  
Partial Replacement ◽  
Split Tensile Strength ◽  
Pond Ash

Now-a-days energy planners are aiming to increase the use of renewable energy sources and nuclear to meet the electricity generation. But till now coal-based power plants are the major source of electricity generation. Disadvantages of coal-based thermal power plants is disposal problem of fly ash and pond ash. It was earlier considered as a total waste and environmental hazard thus its use was limited, but now its useful properties have been known as raw material for various application in construction field. In this present study of concrete produced using fly ash, pond ash and OPC 53 grade will be carried. An attempt will be made to investigate characteristics of OPC concrete with combined fly ash and pond ash mixed concrete for Compressive Strength test, Split Tensile Strength test, Flexural Strength test and Durability tests.

scholarly journals Preparation of Synthetic Zeolites from Coal Fly Ash by Hydrothermal Synthesis

Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1267
Author(s):  
David Längauer ◽  
Vladimír Čablík ◽  
Slavomír Hredzák ◽  
Anton Zubrik ◽  
Marek Matik ◽  
...  
Keyword(s):  
Fly Ash ◽  
Coal Combustion ◽  
Power Plants ◽  
Coal Fly Ash ◽  
Thermal Power ◽  
Product Analysis ◽  
Coal Combustion Products ◽  
X Ray ◽  
Wide Range ◽  
Silica Alumina

Large amounts of coal combustion products (as solid products of thermal power plants) with different chemical and physical properties cause serious environmental problems. Even though coal fly ash is a coal combustion product, it has a wide range of applications (e.g., in construction, metallurgy, chemical production, reclamation etc.). One of its potential uses is in zeolitization to obtain a higher added value of the product. The aim of this paper is to produce a material with sufficient textural properties used, for example, for environmental purposes (an adsorbent) and/or storage material. In practice, the coal fly ash (No. 1 and No. 2) from Czech power plants was firstly characterized in detail (X-ray diffraction (XRD), X-ray fluorescence (XRF), scanning electron microscopy with energy dispersive X-ray analysis (SEM-EDX), particle size measurement, and textural analysis), and then it was hydrothermally treated to synthetize zeolites. Different concentrations of NaOH, LiCl, Al2O3, and aqueous glass; different temperature effects (90–120 °C); and different process lengths (6–48 h) were studied. Furthermore, most of the experiments were supplemented with a crystallization phase that was run for 16 h at 50 °C. After qualitative product analysis (SEM-EDX, XRD, and textural analytics), quantitative XRD evaluation with an internal standard was used for zeolitization process evaluation. Sodalite (SOD), phillipsite (PHI), chabazite (CHA), faujasite-Na (FAU-Na), and faujasite-Ca (FAU-Ca) were obtained as the zeolite phases. The content of these zeolite phases ranged from 2.09 to 43.79%. The best conditions for the zeolite phase formation were as follows: 4 M NaOH, 4 mL 10% LiCl, liquid/solid ratio of 30:1, silica/alumina ratio change from 2:1 to 1:1, temperature of 120 °C, process time of 24 h, and a crystallization phase for 16 h at 50 °C.

scholarly journals Assessment of Characteristics of Acid Mine Drainage Treated with Fly Ash

2021 ◽  
Vol 11 (9) ◽  
pp. 3910
Author(s):  
Saba Shirin ◽  
Aarif Jamal ◽  
Christina Emmanouil ◽  
Akhilesh Kumar Yadav
Keyword(s):  
Fly Ash ◽  
Acid Mine Drainage ◽  
Power Plants ◽  
Mine Drainage ◽  
Thermal Power ◽  
Mineralogical Characterization ◽  
Acid Mine ◽  
Before And After ◽  
Abandoned Coal Mines

Acid mine drainage (AMD) occurs naturally in abandoned coal mines, and it contains hazardous toxic elements in varying concentrations. In the present research, AMD samples collected from an abandoned mine were treated with fly ash samples from four thermal power plants in Singrauli Coalfield in the proximate area, at optimized concentrations. The AMD samples were analyzed for physicochemical parameters and metal content before and after fly ash treatment. Morphological, geochemical and mineralogical characterization of the fly ash was performed using SEM, XRF and XRD. This laboratory-scale investigation indicated that fly ash had appreciable neutralization potential, increasing AMD pH and decreasing elemental and sulfate concentrations. Therefore, fly ash may be effectively used for AMD neutralization, and its suitability for the management of coalfield AMD pits should be assessed further.

scholarly journals Behavior of Quarry Rock Dust, Fly Ash and Slag Based Geopolymer Concrete Columns Reinforced with Steel Fibers under Eccentric Loading

2021 ◽  
Vol 11 (15) ◽  
pp. 6740
Author(s):  
Rana Muhammad Waqas ◽  
Faheem Butt
Keyword(s):  
Fly Ash ◽  
Concrete Cover ◽  
Steel Fibers ◽  
Structural Behavior ◽  
Partial Replacement ◽  
Geopolymer Concrete ◽  
Fiber Reinforced ◽  
Conventional Concrete ◽  
Source Materials ◽  
Rock Dust

Geopolymer concrete, also known as an earth-friendly concrete, has been under continuous study due to its environmental benefits and a sustainable alternative to conventional concrete construction. The supplies of many source materials, such as fly ash (FA) or slag (SG), to produce geopolymer concrete (GPC) may be limited; however, quarry rock dust (QRD) wastes (limestone, dolomite, or silica powders) formed by crushing rocks appear virtually endless. Although significant experimental research has been carried out on GPC, with a major focus on the mix design development, rheological, durability, and mechanical properties of the GPC mixes; still the information available on the structural behavior of GPC is rather limited. This has implications in extending GPC application from a laboratory-based technology to an at-site product. This study investigates the structural behavior of quarry-rock-dust-incorporated fiber-reinforced GPC columns under concentric and eccentric loading. In this study, a total of 20 columns with 200 mm square cross-section and 1000 mm height were tested. The FA and SG were used as source materials to produce GPC mixtures. The QRD was incorporated as a partial replacement (20%) of SG. The conventional concrete (CC) columns were prepared as the reference specimens. The effect of incorporating quarry rock dust as a replacement of SG, steel fibers, and loading conditions (concentric and eccentric loading) on the structural behavior of GPC columns were studied. The test results revealed that quarry rock dust is an adequate material that can be used as a source material in GPC to manufacture structural concrete members with satisfactory performance. The general performance of the GPC columns incorporating QRD (20%) is observed to be similar to that of GPC columns (without QRD) and CC columns. The addition of steel fibers considerably improves the loading capacity, ductility, and axial load–displacement behavior of the tested columns. The load capacities of fiber-reinforced GPC columns were about 5–7% greater in comparison to the CC columns. The spalling of concrete cover at failure was detected in all plain GPC columns, whereas the failure mode of all fiber-reinforced GPC columns is characterized with surface cracking leading to disintegration of concrete cover.

scholarly journals Effect of Lignite Fly Ash on the Growth and Reproduction of Earthworm Eisenia fetida

2009 ◽  
Vol 6 (2) ◽  
pp. 511-517 ◽  
Author(s):  
S. Sarojini ◽  
S. Ananthakrishnasamy ◽  
G. Manimegala ◽  
M. Prakash ◽  
G. Gunasekaran
Keyword(s):  
Fly Ash ◽  
Eisenia Fetida ◽  
Power Plants ◽  
Thermal Power ◽  
Biological Properties ◽  
Cow Dung ◽  
Physical Chemical ◽  
Lignite Fly Ash ◽  
Agricultural Use ◽  
Growth And Reproduction

Fly ash is an amorphous ferroalumino silicate, an important solid waste around thermal power plants. It creates problems leading to environmental degradation due to improper utilization or disposal. However, fly ash is a useful ameliorant that may improve the physical, chemical and biological properties of soils and is a source of readily available plant macro and micronutrients when it is used with biosolids. Supply of nutrients from fly ash with biosolids may enhance their agricultural use. The growth and reproduction ofEisenia fetidawas studied during vermicomposting of fly ash with cowdung and pressmud in four different proportions (T1,T2,T3& T4) and one controli.e.,cow dung and pressmud alone. The growth, cocoon and hatchlings production were observed at the interval of 15 days over a period of 60 days. The maximum worm growth and reproduction was observed in bedding material alone. Next to that the T1was observed as the best mixture for vermiculture.

TRACE ELEMENT ANALYSIS OF FLY ASH BY PIXE

1999 ◽  
Vol 09 (03n04) ◽  
pp. 417-422 ◽  
Author(s):  
V. VIJAYAN ◽  
S. N. BEHERA
Keyword(s):  
Fly Ash ◽  
Trace Element ◽  
Power Plants ◽  
Building Materials ◽  
Thermal Power ◽  
Trace Element Analysis ◽  
Chemical Properties ◽  
Solid Material ◽  
Thermal Power Plants ◽  
Element Analysis

Fly ash is a major component of solid material generated by the coal-fired thermal power plants. In India the total amount of fly ash produced per annum is around 100 million tonnes. Fly ash has a great potential for utilization in making industrial products such as cement, bricks as well as building materials, besides being used as a soil conditioner and a provider of micro nutrients in agriculture. However, given the large amount of fly ash that accumulate at thermal power plants, their possible reuse and dispersion and mobilization into the environment of the various elements depend on climate, soils, indigenous vegetation and agriculture practices. Fly ash use in agriculture improved various physico-chemical properties of soil, particularly the water holding capacity, porosity and available plant nutrients. However it is generally apprehended that the application of large quantity of fly ash in fields may affect the plant growth and soil texture. Hence there is a need to characterize trace elements of fly ash. The results of trace element analysis of fly ash and pond ash samples collected from major thermal power plants of India by Particle Induced X-ray Emission (PIXE) have been discussed.

The Latest Research in Mongolia on the Utilization of Coal Combustion By-Products

2021 ◽  
Vol 323 ◽  
pp. 8-13
Author(s):  
Jadambaa Temuujin ◽  
Damdinsuren Munkhtuvshin ◽  
Claus H. Ruescher
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Coal Combustion ◽  
Power Plants ◽  
Thermal Power ◽  
Thermal Power Plants ◽  
Power Stations ◽  
Thermal Power Stations ◽  
Coal Ashes ◽  
By Products

With a geological reserve of over 170 billion tons, coal is the most abundant energy source in Mongolia with six operating thermal power stations. Moreover, in Ulaanbaatar city over 210000 families live in the Ger district and use over 800000 tons of coal as a fuel. The three thermal power plants in Ulaanbaatar burn about 5 million tons of coal, resulting in more than 500000 tons of coal combustion by-products per year. Globally, the ashes produced by thermal power plants, boilers, and single ovens pose serious environmental problems. The utilization of various types of waste is one of the factors determining the sustainability of cities. Therefore, the processing of wastes for re-use or disposal is a critical topic in waste management and materials research. According to research, the Mongolian capital city's air and soil quality has reached a disastrous level. The main reasons for air pollution in Ulaanbaatar are reported as being coal-fired stoves of the Ger residential district, thermal power stations, small and medium-sized low-pressure furnaces, and motor vehicles. Previously, coal ashes have been used to prepare advanced materials such as glass-ceramics with the hardness of 6.35 GPa, geopolymer concrete with compressive strength of over 30 MPa and zeolite A with a Cr (III) removal capacity of 35.8 mg/g. Here we discuss our latest results on the utilization of fly ash for preparation of a cement stabilized base layer for paved roads, mechanically activated fly ash for use in concrete production, and coal ash from the Ger district for preparation of an adsorbent. An addition of 20% fly ash to 5-8% cement made from a mixture of road base gave a compressive strength of ~ 4MPa, which exceeds the standard. Using coal ashes from Ger district prepared a new type of adsorbent material capable of removing various organic pollutants from tannery water was developed. This ash also showed weak leaching characteristics in water and acidic environment, which opens up an excellent opportunity to utilize.

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