scholarly journals Effect of Bogue Potential Phases of Clinker on the Mechanical Strength of Fly ash-Limestone Based Portland Composite Cement

2021 ◽  
Vol 2 (2) ◽  
pp. 1-6
Author(s):  
B N Mohapatra
Keyword(s):  
Fly Ash ◽  
Portland Cement ◽  
Natural Resources ◽  
Mechanical Strength ◽  
Cementitious Materials ◽  
Strength Development ◽  
Blended Cements ◽  
Current Production ◽  
Increasing Demand

Continuous rise in population coupled with infrastructural requirements leads to increasing demand of cement which is projected to be around 4.8 billion tons by 2030 and 6.0 billion tons annually by 2050 from current production level of more than 4.2 billion tons [1], and this further requires judicious use of natural resources, particularly limestone on one side and to mitigate carbon and energy footprints on other for sustainable development. Therefore, to bring down environmental impact during cement production, cement industries have been engaged over the years to substitute Portland cement with alternative cementitious materials; fly ash, granulated blast furnace slag, limestone etc individually or in combination of two-three mineral constituents in the manufacture of blended cements, which showed better durability characteristics in comparison to ordinary Portland cement. The formulation and commercialisation of these cements largely depends on the quality of Portland clinkers in terms of oxide constituents, potential as well as actual phase composition, morphology and granulometry of alite and belite grains, along with availability and quality of the cementing materials, prevalent standard norms and regulations. In view of above, present paper highlights the effect of different clinkers in terms of potential minerals as per Bogue calculations (CL-1:C3S-48.20%, C3A-6.30%; CL-2:C3S-54.20%, C3A-9.30% and CL-3: C3S-60.05%, C3A-9.0%) on mechanical strength of fly ash-limestone based ternary cement blends, Portland composite cements, similar to CEM-II/A, B-M as per EN-197-1, prepared with 15, 20, 25, 30 and 35% by weight fly ash and 5 & 10% by weight limestone, by inter-grinding of all cement constituents process, maintaining Blaine’s fineness at 370±10m2/kg, and the results of compressive strength at different curing ages showed optimum strength development in case of clinker CL-2 with potential phases, C3S-54.20% and C3A-9.30%, thus leading to better management of natural resources and extended mine life.

scholarly journals Pozzolanic Effect on the Hydration Heat of Cements Incorporating Fly Ash, Obsidian, and Slag Additives

2021 ◽  
Vol 2021 ◽  
pp. 1-12
Author(s):  
Ilker Ustabas ◽  
Sakir Erdogdu ◽  
Ihsan Omur ◽  
Erol Yilmaz
Keyword(s):  
Fly Ash ◽  
Cementitious Materials ◽  
Climate Impact ◽  
Hydration Heat ◽  
Replacement Rate ◽  
Blended Cements ◽  
Pozzolanic Material ◽  
Durable Products ◽  
Chloride Sulfate

Made up of an engineered mix of ordinary Portland cement (OPC) with artificial pozzolans such as trass, fly ash, and slag, the blended cements have been intensely employed within cementitious materials. The main reasons behind this intensive use can be clarified by enhanced workability/strength, the high resistance to chloride/sulfate, reduced permeability/alkali-silica reaction, and a drop in the heat generated by cement’s hydration. The use of cementitious blends within concrete not only offers durable products but also cuts climate impact by energy saving and falling CO2 emissions. This study presents pozzolanic effect on the hydration heat of cements incorporating fly ash, obsidian, and slag additives. The blended cements were manufactured by three different replacement ratios of 20%, 30%, and 50%. The change in the hydration heat of obsidian-, fly ash-, and slag-based cements was observed by several Turkish standards (TS EN 196-8 and TS EN 196-9). Mortars were used for determining the uniaxial strengths of obsidian-, fly ash-, and slag-based cements. The results show that cement’s hydration heat decreases as the rate of additives (e.g., obsidian) increases from 20% to 50%. The cement’s fineness greatly affects its hydration heat. Increasing the refinement of pozzolanic material to a certain level (30%) leads to an increase in the hydration temperature. After reaching this level, there is no clear relation between the fineness and the replacement rate of pozzolans. As a result, the findings of this work will provide a good understanding of artificial pozzolans on performance and quality of obsidian-, fly ash-, and slag-based cements.

scholarly journals Rapid Indicators in Detecting Variation of Fly Ash for Making HVFA Concrete

2015 ◽  
Vol 815 ◽  
pp. 153-157 ◽  
Author(s):  
Antoni ◽  
Rianto Gunawan ◽  
Djwantoro Hardjito
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Power Plants ◽  
Water Solution ◽  
Setting Time ◽  
Cementitious Materials ◽  
Strength Development ◽  
Quick Method ◽  
Alternative Material

The use of fly ash as an alternative material for cement substitute in concrete mix already a common practice nowadays. However, as a waste material, fly ash varies in quality and condition, as shown by variation of its fineness, specific gravity, Loss on Ignition (LOI) and also on its chemical composition. By measuring the acidity (pH) of the fly ash in water solution, percentage of mass retained on 45 μm sieve, and superplasticizer demand of the fly ash, we can develop a quick estimation of the quality of fly ash. This study aims to investigate a quick method to estimate the quality of fly ash by measuring the physical and chemical pointers, as indicator for its properties and the effect on the setting time and compressive strength of mortar. Fly ash content was varied from 0-70% of the total mass of cementitious materials to make HVFA mortar. Fly ashes were obtained from four power plants in Indonesia. Tests conducted were material characterization, setting time, temperature rise, and compressive strength of mortar at different ages. Different fly ash quality can be shown by the fast pointers; namely pH, superplasticizer demand and % retained on 45 μm sieve. Setting time and strength development were affected by the different properties of fly ash.

scholarly journals Strength Development and Elemental Distribution of Dolomite/Fly Ash Geopolymer Composite under Elevated Temperature

Materials ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 1015 ◽  
Author(s):  
Emy Aizat Azimi ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Petrica Vizureanu ◽  
Mohd Arif Anuar Mohd Salleh ◽  
Andrei Victor Sandu ◽  
...  
Keyword(s):  
Elevated Temperature ◽  
Fly Ash ◽  
Portland Cement ◽  
Ordinary Portland Cement ◽  
Raw Materials ◽  
Liquid Sodium ◽  
Strength Development ◽  
Elemental Distribution ◽  
Distribution Analysis ◽  
Geopolymer Composites

A geopolymer has been reckoned as a rising technology with huge potential for application across the globe. Dolomite refers to a material that can be used raw in producing geopolymers. Nevertheless, dolomite has slow strength development due to its low reactivity as a geopolymer. In this study, dolomite/fly ash (DFA) geopolymer composites were produced with dolomite, fly ash, sodium hydroxide, and liquid sodium silicate. A compression test was carried out on DFA geopolymers to determine the strength of the composite, while a synchrotron Micro-Xray Fluorescence (Micro-XRF) test was performed to assess the elemental distribution in the geopolymer composite. The temperature applied in this study generated promising properties of DFA geopolymers, especially in strength, which displayed increments up to 74.48 MPa as the optimum value. Heat seemed to enhance the strength development of DFA geopolymer composites. The elemental distribution analysis revealed exceptional outcomes for the composites, particularly exposure up to 400 °C, which signified the homogeneity of the DFA composites. Temperatures exceeding 400 °C accelerated the strength development, thus increasing the strength of the DFA composites. This appears to be unique because the strength of ordinary Portland Cement (OPC) and other geopolymers composed of other raw materials is typically either maintained or decreases due to increased heat.

scholarly journals Long-term mechanical and shrinkage properties of cementitious grouts for structural repair

2019 ◽  
Vol 4 ◽  
pp. 9-15
Author(s):  
Md Shamsuddoha ◽  
Götz Hüsken ◽  
Wolfram Schmidt ◽  
Hans-Carsten Kühne ◽  
Matthias Baeßler
Keyword(s):  
Fly Ash ◽  
Flexural Strength ◽  
Cementitious Materials ◽  
Response Surfaces ◽  
Supplementary Cementitious Materials ◽  
Strength Development ◽  
Structural Repair ◽  
Positive Effects ◽  
Micro Silica

Grouts have numerous applications in construction industry such as joint sealing, structural repair, and connections in precast elements. They are particularly favoured in rehabilitation of structures due to penetrability and convenience of application. Grouts for repair applications typically require high-performance properties such as rapid strength development and superior shrinkage characteristics. Sometimes industrial by-products referred as supplementary cementitious materials (SCM) are used with neat cement due to their capabilities to provide binding properties at delayed stage. Micro silica, fly ash and metakaolin are such SCMs, those can modify and improve properties of cement products. This study aims at investigating long-term mass loss and linear shrinkage along with long-term compressive and flexural strength for grouts produced from ultrafine cement and SCMs. A series of mixtures were formulated to observe the effect of SCMs on these grout properties. Properties were determined after 365 days of curing at 23oC and 55% relative humidity. The effect of SCMs on the properties are characterised by statistical models. Response surfaces were constructed to quantify these properties in relation to SCMs replacement. The results suggested that shrinkage was reduced by metakaolin, while micro silica and fly ash had positive effects on compressive and flexural strength, respectively.

scholarly journals A Step by Step Methodology for Building Sustainable Cementitious Matrices

2020 ◽  
Vol 10 (8) ◽  
pp. 2955 ◽  
Author(s):  
Styliani Papatzani ◽  
Kevin Paine
Keyword(s):  
Fly Ash ◽  
Portland Cement ◽  
Silica Fume ◽  
Carbon Footprint ◽  
State Of The Art ◽  
Cost Effective ◽  
Strength Development ◽  
Low Carbon ◽  
Current State ◽  
First Time

In an effort to produce cost-effective and environmentally friendly cementitious binders. mainly ternary (Portland cement + limestone + pozzolanas) formulations have been investigated so far. Various proportions of constituents have been suggested, all, however, employing typical Portland cement (PC) substitution rates, as prescribed by the current codes. With the current paper a step by step methodology on developing low carbon footprint binary, ternary and quaternary cementitious binders is presented (PC replacement up to 57%). Best performing binary (60% PC and 40% LS (limestone)) and ternary formulations (60% PC, 20% LS, 20% FA (fly ash) or 43% PC, 20% LS 37% FA) were selected on the grounds of sustainability and strength development and were further optimized with the addition of silica fume. For the first time a protocol for successfully selecting and testing binders was discussed and the combined effect of highly pozzolanic constituents in low PC content formulations was assessed and a number of successful matrices were recommended. The present paper enriched the current state of the art in composite low carbon footprint cementitious binders and can serve as a basis for further enhancements by other researchers in the field.

scholarly journals Effect of nano-SnO2 on early-age hydration of Portland cement paste

2019 ◽  
Vol 11 (6) ◽  
pp. 168781401985194 ◽  
Author(s):  
Jianping Zhu ◽  
Genshen Li ◽  
Ruijie Xia ◽  
Huanhuan Hou ◽  
Haibin Yin ◽  
...  
Keyword(s):  
Portland Cement ◽  
Cement Paste ◽  
Cement Hydration ◽  
Cementitious Materials ◽  
Hydration Process ◽  
Strength Development ◽  
Early Age ◽  
Test Machine ◽  
Portland Cement Paste ◽  
Scanning Electron

Nanomaterial, as a new emerging material in the field of civil engineering, has been widely utilized to enhance the mechanical properties of cementitious material. Nano-SnO2 has presented high hardness characteristics, but there is little study of the application of nano-SnO2 in the cementitious materials. This study mainly investigated the hydration characteristics and strength development of Portland cement paste incorporating nano-SnO2 powders with 0%, 0.08%, and 0.20% dosage. It was found that the early-age compressive strength of cement paste could be greatly improved when nano-SnO2 was incorporated with 0.08% dosage. The hydration process and microstructure were then measured by hydraulic test machine, calorimeter, nanoindentation, X-ray diffraction, scanning electron microscope, and mercury intrusion porosimetry. It was found that the cement hydration process was promoted by the addition of nano-SnO2, and the total amount of heat released from cement hydration is also increased. In addition, the addition of nano-SnO2 can promote the generations of high density C-S-H and reduce the generations of low density C-S-H indicating the nucleation effect of nano-SnO2 in the crystal growth process. The porosity and probable pore diameter of cement paste with 0.08% nano-SnO2 were decreased, and the scanning electron microscopic results also show that the cement paste with 0.08% nano-SnO2 promotes the densification of cement microstructure, which are consistent with the strength performance.

Performance of Impure Calcined Clay as a Pozzolan in Concrete

2020 ◽  
pp. 036119812095314
Author(s):  
Khashayar Jafari ◽  
Farshad Rajabipour
Keyword(s):  
Portland Cement ◽  
Drying Shrinkage ◽  
Cementitious Materials ◽  
Supplementary Cementitious Materials ◽  
Strength Development ◽  
Natural Pozzolan ◽  
Quartz Content ◽  
Calcined Clay ◽  
Air Content ◽  
Sand And Gravel

Supplementary cementitious materials (SCMs) are natural or industrial by-product materials which are used to improve the performance, durability, and sustainability of concrete mixtures. Motivated by the recent reports on shortage of conventional SCMs, impure calcined clays (CCs) are receiving attention as abundant alternative pozzolans for concrete. In this study, a clay slurry resulting from washing aggregates in a commercial sand and gravel pit was investigated. This source clay was dried and calcined, and the properties and pozzolanic performance of the resulting CC was evaluated. It was observed that despite having a large (>50%wt.) inert quartz content, the CC met all ASTM C618-19 (AASHTO M295) requirements for natural pozzolan. A pavement-grade concrete mixture containing 20%CC as a cement replacement (by weight) produced desired workability and fresh and hardened air content. Strength development was slightly below the control. The use of CC improved the durability of concrete with respect to chloride penetration, alkali–silica reaction, and drying shrinkage in comparison with a control (100% Portland cement) mixture. In addition, ternary limestone-calcined clay–cement and slag-calcined clay–cement mortar mixtures showed excellent strength development while replacing nearly 50% of the Portland cement.

Effect of Curing Temperature on Hardened Concrete Properties

2005 ◽  
Vol 1914 (1) ◽  
pp. 97-104 ◽  
Author(s):  
W. Micah Hale ◽  
Thomas D. Bush ◽  
Bruce W. Russell ◽  
Seamus F. Freyne
Keyword(s):  
Fly Ash ◽  
Cementitious Materials ◽  
Curing Temperature ◽  
Supplementary Cementitious Materials ◽  
Cold Weather ◽  
Strength Development ◽  
Hardened Concrete ◽  
Hardened Properties ◽  
Hot Weather ◽  
Materials Used

Often, concrete is not mixed or placed under ideal conditions. Particularly in the winter or the summer months, the temperature of fresh concrete is quite different from that of concrete mixed under laboratory conditions. This paper examines the influence of supplementary cementitious materials on the strength development (and other hardened properties) of concrete subjected to different curing regimens. The supplementary cementitious materials used in the research program were ground granulated blast furnace slag (GGBFS), fly ash, and a combination of both materials. The three curing regimens used were hot weather curing, standard curing, and cold weather curing. Under the conditions tested, the results show that the addition of GGBFS at a relatively low replacement rate can improve the hardened properties for each curing regimen. This improvement was noticeable not only at later ages but also at early ages. Mixtures that contained both materials (GGBFS and fly ash) performed as well as and, in most cases, better than mixtures that contained only portland cement in all curing regimens.

scholarly journals Influence Of Volcanic Scoria On Mechanical Strength, Chemical Resistance And Drying Shrinkage Of Mortars

2014 ◽  
Vol 61 (3) ◽  
pp. 143-150 ◽  
Author(s):  
A. Al-Swaidani ◽  
S. Aliyan ◽  
N. Adarnaly ◽  
B. Hanna ◽  
E. Dyab
Keyword(s):  
Mechanical Strength ◽  
Sulphuric Acid ◽  
Chemical Resistance ◽  
Control Sample ◽  
Acid Resistance ◽  
Drying Shrinkage ◽  
Strength Development ◽  
Acid Solutions ◽  
Test Results ◽  
Blended Cements

Abstract In the study, three types of cement have been prepared; one CEM I type (the control sample) and two blended cements: CEM II/A-P and CEM II/B-P (EN 197-1), each of them with three replacement levels of volcanic scoria: (10 %, 15 %, 20 % wt.) and (25 %, 30 %, 35 % wt.), respectively. Strength development of mortars has been investigated at 2, 7, 28 and 90 days curing. Evaluation of chemical resistance of mortars containing scoria-based cements has been investigated through exposure to 5 % sulphate and 5 % sulphuric acid solutions in accordance with ASTM C1012 & ASTM 267, respectively. Drying shrinkage has been evaluated in accordance with ASTM C596. Test results showed that at early ages, the mortars containing CEM II/B-P binders had strengths much lower than that of the control mortar. However, at 90 days curing, the strengths were comparable to the control mortar. In addition, the increase of scoria significantly improved the sulphate resistance of mortars. Further, an increase in scoria addition improved the sulphuric acid resistance of mortar, especially at the early days of exposure. The results of drying shrinkage revealed that the CEM II/B-P mortar bars exhibited a greater contraction when compared to the control mortar, especially at early ages. However, drying shrinkage of mortars was not influenced much at longer times.

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