Forensic Facial Reconstruction Using 3D Printing

The paper presents the application of 3D printing in the forensic field in order to perform facial reconstruction on a 3D printed replica of the victim�s skull. Firstly, imagine data from a computed tomography of a skull was converted into a 3D model. Then, the 3D skull model was sliced and printed in different positions in order to optimize the 3D printing configuration. Since the quality of the 3D printing process depends on the thermal and rheological properties of the 3D printing filaments, the rheological behavior of the ABS was investigated using melt flow rate and capillary rheometry. Lastly, an accurate skull replica was achieved using the optimal printing parameters. The 3D printed skull was used to perform the facial reconstruction of the victim by the forensic team. Based on the results of the present research, the 3D printing technology is a feasible solution to obtain anatomically accurate skull replicas.

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Biomimetic Design of 3D Printed Tissue-engineered bone Constructs

Current Nanoscience ◽

10.2174/1573413716999201022191909 ◽

2020 ◽

Vol 16 ◽

Author(s):

Wei Liu ◽

Shifeng Liu ◽

Yunzhe Li ◽

Peng Zhou ◽

Qian ma

Keyword(s):

Tissue Engineering ◽

3D Printing ◽

Advanced Materials ◽

Bionic Design ◽

Material Interfaces ◽

Precise Control ◽

Cell Printing ◽

Biomimetic Scaffolds ◽

3D Printed

Abstract:: Surgery to repair damaged tissue, which is caused by disease or trauma, is being carried out all the time, and a desirable treatment is compelling need to regenerate damaged tissues to further improve the quality of human health. Therefore, more and more research focus on exploring the most suitable bionic design to enrich available treatment methods. 3D-printing, as an advanced materials processing approach, holds promising potential to create prototypes with complex constructs that could reproduce primitive tissues and organs as much as possible or provide appropriate cell-material interfaces. In a sense, 3D printing promises to bridge between tissue engineering and bionic design, which can provide an unprecedented personalized recapitulation with biomimetic function under the precise control of the composition and spatial distribution of cells and biomaterials. This article describes recent progress in 3D bionic design and the potential application prospect of 3D printing regenerative medicine including 3D printing biomimetic scaffolds and 3D cell printing in tissue engineering.

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APPLICATION OF 3D PRINTING TECHNOLOGY FOR RAPID TOOLING IN SHEET METAL FORMING

Fundamental and Applied Problems of Engineering and Technology ◽

10.33979/2073-7408-2020-341-3-20-30 ◽

2020 ◽

Vol 3 ◽

pp. 20-30

Author(s):

M.A. SEREZHKIN ◽

D.O. KLIMYUK ◽

A.I. PLOKHIKH

Keyword(s):

3D Printing ◽

Sheet Metal ◽

Sheet Metal Forming ◽

Metal Forming ◽

Rapid Tooling ◽

Printing Technology ◽

3D Printing Technology ◽

3D Printed ◽

Printed Materials ◽

Printing Parameters

The article presents the study of the application of 3D printing technology for rapid tooling in sheet metal forming for custom or small–lot manufacturing. The main issue of the usage of 3D printing technology for die tooling was discovered. It is proposed to use the method of mathematical modelling to investigate how the printing parameters affect the compressive strength of FDM 3D–printed parts. Using expert research methods, the printing parameters most strongly affecting the strength of products were identified for further experiments. A method for testing the strength of 3D–printed materials has been developed and tested.

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Algorithm to Reduce Leading and Lagging in Conformal Direct-Print

Journal of Manufacturing Science and Engineering ◽

10.1115/1.4040730 ◽

2018 ◽

Vol 140 (10) ◽

Cited By ~ 2

Author(s):

Morteza Vatani ◽

Faez Alkadi ◽

Jae-Won Choi

Keyword(s):

Additive Manufacturing ◽

3D Printing ◽

3D Model ◽

Three Dimensional ◽

Motion Direction ◽

B Spline ◽

And Topology ◽

Printing System ◽

3D Printed ◽

Printed Patterns

A novel additive manufacturing algorithm was developed to increase the consistency of three-dimensional (3D) printed curvilinear or conformal patterns on freeform surfaces. The algorithm dynamically and locally compensates the nozzle location with respect to the pattern geometry, motion direction, and topology of the substrate to minimize lagging or leading during conformal printing. The printing algorithm was implemented in an existing 3D printing system that consists of an extrusion-based dispensing module and an XYZ-stage. A dispensing head is fixed on a Z-axis and moves vertically, while the substrate is installed on an XY-stage and moves in the x–y plane. The printing algorithm approximates the printed pattern using nonuniform rational B-spline (NURBS) curves translated directly from a 3D model. Results showed that the proposed printing algorithm increases the consistency in the width of the printed patterns. It is envisioned that the proposed algorithm can facilitate nonplanar 3D printing using common and commercially available Cartesian-type 3D printing systems.

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3D printing for chest wall reconstructive surgery

Rapid Prototyping Journal ◽

10.1108/rpj-11-2018-0299 ◽

2020 ◽

Vol 26 (7) ◽

pp. 1217-1225

Author(s):

Ranjeet Agarwala ◽

Carlos J. Anciano ◽

Joshua Stevens ◽

Robert Allen Chin ◽

Preston Sparks

Keyword(s):

3D Printing ◽

Chest Wall ◽

Reconstructive Surgery ◽

3D Model ◽

Titanium Plate ◽

Specific Patient ◽

Content Type ◽

3D Printed ◽

Wall Construction

Purpose The purpose of the paper was to present a specific case study of how 3D printing was introduced in the chest wall construction process of a specific patient with unique medical condition. A life-size 3D model of the patient’s chest wall was 3D printed for pre-surgical planning. The intent was to eliminate the need for operative exposure to map the pathological area. The model was used for preoperative visualization and formation of a 1-mm thick titanium plate implant, which was placed in the patient during chest wall reconstructive surgery. The purpose of the surgery was to relive debilitating chronic pain due to right scapular entrapment. Design/methodology/approach The patient was born with a twisted spine. Over time, it progressed to severe and debilitating scoliosis, which required the use of a thoracic brace. Computerized tomography (CT) data were converted to a 3D printed model. The model was used to size and form a 1-mm thick titanium plate implant. It was also used to determine the ideal location for placement of the plate during thoracotomy preoperatively. Findings The surgery, aided by the model, was successful and resulted in a significantly smaller incision. The techniques reduced invasiveness and enabled the doctors to conduct the procedure efficiently and decreased surgery time. The patient experienced relief of the chronic debilitating pain and no longer need the thoracic brace. Originality/value The 3D model facilitated pre-operative planning and modeling of the implant. It also enabled accurate incision locations of the thoracotomy site and placement of the implant. Although chest wall reconstruction surgeries have been undertaken, this paper documents a specific case study of chest wall construction fora specific patient with unique pathological conditions.

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The Application of 3D-Printing Techniques in the Manufacturing of Cement-Based Construction Products and Experiences Based on the Assessment of Such Products

Buildings ◽

10.3390/buildings10090144 ◽

2020 ◽

Vol 10 (9) ◽

pp. 144

Author(s):

Guillermo Sotorrío Ortega ◽

Javier Alonso Madrid ◽

Nils O. E. Olsson ◽

José Antonio Tenorio Ríos

Keyword(s):

3D Printing ◽

Construction Industry ◽

Material Consumption ◽

Construction Products ◽

International Projects ◽

Substantial Progress ◽

3D Printed ◽

Materials Used ◽

Printing Techniques

The construction industry has embraced digitisation and industrialisation in response to the need to increase its productivity, optimise material consumption and improve workmanship. Additive manufacturing (AM), more widely known as 3D printing, has driven substantial progress in these respects in other industries, and a number of national and international projects have helped to introduce the technique to the construction industry. As with other innovative processes not covered by uniform standards, appropriate assessments and testing methodologies to control the quality of the 3D-printed end products, while not obligatory, are advisable. This article shows that regulation is not an obstacle to the use of an innovative product, such as 3D printing, by proposing quality-control tests and an assessment methodology, in the understanding that standardisation ensures the viability of a technology. The information, including the methods and results, is based on the authors’ experiences in the development of three research projects pertaining to 3D printing. This paper also discusses whether the performance of the materials used in 3D printing could be superior to traditional ones.

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Mesh processing for improved perceptual quality of 3D printed relief

Journal of Computational Design and Engineering ◽

10.1093/jcde/qwaa065 ◽

2020 ◽

Author(s):

Yifan Yang ◽

Yutaka Ohtake ◽

Hiromasa Suzuki

Keyword(s):

3D Printing ◽

User Interfaces ◽

Large Scale ◽

Ease Of Use ◽

Perceptual Quality ◽

Triangle Mesh ◽

3D Print ◽

Mesh Processing ◽

3D Printed

Abstract Making arts and crafts is an essential application of 3D printing. However, typically, 3D printers have limited resolution; thus, the perceptual quality of the result is always low, mainly when the input mesh is a relief. To address this problem using existing 3D printing technology, we only operate the shape of the input triangle mesh. To improve the perceptual quality of a 3D printed product, we propose an integrated mesh processing that comprises feature extraction, 3D print preview, feature preservation test, and shape enhancement. The proposed method can identify and enlarge features that need to be enhanced without large-scale deformation. Besides, to improve ease of use, intermediate processes are visualized via user interfaces. To evaluate the proposed method, the processed triangle meshes are 3D printed. The effectiveness of the proposed approach is confirmed by comparing photographs of the original 3D prints and the enhanced 3D prints.

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Properties and applications of electrically conductive thermoplastics for additive manufacturing of sensors

tm - Technisches Messen ◽

10.1515/teme-2016-0057 ◽

2017 ◽

Vol 84 (9) ◽

Cited By ~ 6

Author(s):

Benedikt Hampel ◽

Samuel Monshausen ◽

Meinhard Schilling

Keyword(s):

3D Printing ◽

Fused Deposition Modeling ◽

Electrical Conductance ◽

Electrically Conductive ◽

Fused Deposition ◽

Printing Technique ◽

Deposition Modeling ◽

3D Printed ◽

3D Printing Technique ◽

Printing Parameters

AbstractIn consequence of the growing diversity of materials in the fused deposition modeling 3D printing technique, electrically conductive materials are commercially available. In this work two filaments based on thermoplastics filled with carbon or metal nanoparticles are analyzed in terms of their electrical conductance. The printing parameters to process the materials with the 3D printer are optimized with the design of experiments (DoE) method. A model to calculate the resistance of such 3D printed structures is presented and a demonstrator as a proof of concept was 3D printed based on these results. In addition, 3D printing of capacitors is investigated.

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A metrological approach for multispectral photogrammetry

ACTA IMEKO ◽

10.21014/acta_imeko.v10i4.1194 ◽

2021 ◽

Vol 10 (4) ◽

pp. 111

Author(s):

Leila Es Sebar ◽

Luca Lombardo ◽

Marco Parvis ◽

Emma Angelini ◽

Alessandro Re ◽

...

Keyword(s):

3D Model ◽

Three Dimensional ◽

Point Of View ◽

Reference Object ◽

Dimensional Precision ◽

Visible Luminescence ◽

3D Printed ◽

Metrological Approach ◽

Metrological Quality

<p>This paper presents the design and development of a three-dimensional reference object for the metrological quality assessment of photogrammetry-based techniques, for application in the cultural heritage field. The reference object was 3D printed, with nominal manufacturing uncertainty of the order of 0.01 mm. The object was realized as a dodecahedron, and in each face, a different pictorial preparation was inserted. The preparations include several pigments, binders, and varnishes, to be representative of the materials and techniques used historically by artists.</p><p>Since the reference object’s shape, size and uncertainty are known, it is possible to use this object as a reference to evaluate the quality of a 3D model from the metric point of view. In particular, verification of dimensional precision and accuracy are performed using the standard deviation on measurements acquired on the reference object and the final 3D model. In addition, the object can be used as a reference for UV-induced Visible Luminescence (UVL) acquisition, being the materials employed UV-fluorescent. Results obtained with visible-reflected and UVL images are presented and discussed.</p>

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The Application of 3D Printing Technology in the Classification and Preoperative Planning of Complex Tibial Plateau Fractures

10.21203/rs.3.rs-29941/v1 ◽

2020 ◽

Author(s):

Fuyang Chen ◽

Chenyu Huang ◽

Chen Ling ◽

Jinming Zhou ◽

Yufeng Wang ◽

...

Keyword(s):

3D Printing ◽

Tibial Plateau ◽

3D Model ◽

Preoperative Planning ◽

Tibial Plateau Fracture ◽

Tibial Plateau Fractures ◽

Printing Technology ◽

3D Printing Technology ◽

Plateau Fracture ◽

3D Printed

Abstract Background: Tibial plateau fracture is one of the common intra-articular fractures in clinic. And its accurate classification and treatment is a difficult problem for orthopedic surgeons. Our research aims to investigate the application value of 3D printing in the classification and preoperative planning of complex tibial plateau fractures.Methods: 28 cases of complex tibial plateau fractures diagnosed and treated in our hospital from January, 2017 to January, 2019.01 were analyzed. Preoperative spiral CT scan was performed and then DICOM data were input into the computer. We use Mimics to process data. And 3D printing technology was applied to print the 3D model of fracture (1:1). Combined with the 3D printed model, the tibial plateau fractures were subdivided into seven types according to the geometric plane of the tibial plateau. The surgical approach was determined on the 3D printed model. And then simulated operations such as accurate reduction of fracture and selection of plate placement were performed.Results: The reconstructed 3D model of tibial plateau fracture can accurately reflect the direction of fracture displacement and the degree of plateau collapse. Also, it and can help with the preoperative surgical design of tibial plateau fracture. The intraoperative fracture details were basically the same as the 3D printed model. And the fracture surface of the tibial plateau was well improved in all 28 cases.Conclusion: 3D printing technology can be used to guide the classification and preoperative planning of complex tibial plateau fractures.

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Effect of 3D Printing Parameters on the Refractive Index, Attenuation Coefficient, and Birefringence of Plastics in Terahertz Range

Advances in Materials Science and Engineering ◽

10.1155/2021/8276378 ◽

2021 ◽

Vol 2021 ◽

pp. 1-9

Author(s):

Alexander T. Clark ◽

John F. Federici ◽

Ian Gatley

Keyword(s):

Refractive Index ◽

3D Printing ◽

Attenuation Coefficient ◽

Refractive Indices ◽

Attenuation Coefficients ◽

Layer Height ◽

Nozzle Size ◽

3D Printed ◽

Printing Parameters ◽

Real Refractive Index

The refractive indices, attenuation coefficients, and level of birefringence of various 3D printing plastics may change depending on the printing parameters. Transmission terahertz time-domain spectroscopy was used to look for such effects in Copolyester (CPE), Nylon, Polycarbonate (PC), Polylactic acid, and Polypropylene. The thickness of each sample was measured using an external reference structure and time-of-flight measurements. The parameters varied were printer nozzle size, print layer height, and print orientation. Comparison of these parameters showed that a printer’s nozzle size and print layer height caused no change in real refractive index or attenuation coefficient. A change in printing orientation from vertical to horizontal caused an increase both in real refractive index and in attenuation coefficient. In vertically printed samples, the increase in birefringence was proportional to the increase in layer height and inversely proportional to nozzle size. There was no measurable intrinsic birefringence in the horizontally printed samples. These effects should be taken into account in the design of FDM 3D printed structures that demand tailored refractive indices and attenuation coefficients, while also providing a foundation for nondestructive evaluation of FDM 3D printed objects and structures.

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