scholarly journals Tensile Strength of Threaded Rods Made by 3D Printing of Polymeric Material

2022 ◽  
Vol 58 (4) ◽  
pp. 9-18
Author(s):  
Marius Ionut Ripanu ◽  
Andrei Marius Mihalache ◽  
Laurentiu Slatineanu ◽  
Marian Mares ◽  
Liviu Andrusca ◽  
...  
Keyword(s):  
Mathematical Model ◽  
Tensile Strength ◽  
3D Printing ◽  
Polymeric Materials ◽  
Tensile Tests ◽  
Printing Process ◽  
Threaded Joint ◽  
Maximum Deformation ◽  
Tensile Forces ◽  
Printing Processes

The extension of 3D printing processes for parts made of polymeric materials highlighted the possibility of manufacturing threaded surfaces through such processes. In principle, the operation of a threaded joint involves tensile forces in the threaded rod. The dimensional characteristics of the threaded surface and some input factors in the 3D printing process can influence the tensile strength of threaded rods made of polymeric materials. An experimental research aimed at the tensile behavior of a threaded joint was designed, using a plastic screw and a special steel nut. A factorial experiment was designed and implemented to identify an empirical mathematical model capable of highlighting the influence of the dimensional characteristics of the threaded surface and some of the input factors in the 3D printing process on tensile strength. The test samples from polymeric materials were manufactured by 3D printing, then subjected to tensile tests. The mathematical processing of the experimental results allowed the determination of a mathematical model that allows the inclusion of the ordering of the factors taken into account in terms of the intensity of the influence that these factors exert on the tensile strength of the threaded rods. It was found that the diameter of the threaded rod exerts the strongest influence on the tensile strength of the threaded rod obtained by 3D printing, increasing the diameter of the threaded rod causing an increase in the maximum deformation of the rod. Increasing the thread pitch leads to a decrease in the maximum deformation of the threaded rod.

Influence of Constructive and Technological Parameters at Generated Spiral Parts with DLP 3D Printing Process

2019 ◽  
Vol 56 (4) ◽  
pp. 801-811
Author(s):  
Mircea Dorin Vasilescu
Keyword(s):  
3D Printing ◽  
Great Influence ◽  
Polymerization Process ◽  
Generation Process ◽  
Technological Parameters ◽  
Printing Process ◽  
The Third ◽  
Solid Models ◽  
Specific Factors ◽  
Printing Processes

This work are made for determine the possibility of generating the specific parts of a threaded assembly. If aspects of CAD generating specific elements was analysed over time in several works, the technological aspects of making components by printing processes 3D through optical polymerization process is less studied. Generating the threaded appeared as a necessity for the reconditioning technology or made components of the processing machines. To determine the technological aspects of 3D printing are arranged to achieve specific factors of the technological process, but also from the specific elements of a trapezoidal thread or spiral for translate granular material in supply process are determined experimentally. In the first part analyses the constructive generation process of a spiral element. In the second part are identified the specific aspects that can generation influence on the process of realization by 3D DLP printing of the two studied elements. The third part is affected to printing and determining the dimensions of the analysed components. We will determine the specific value that can influence the process of making them in rapport with printing process. The last part is affected by the conclusions. It can be noticed that both the orientation and the precision of generating solid models have a great influence on the made parts.

scholarly journals Mimicking the Mechanical Properties of Aortic Tissue with Pattern-Embedded 3D Printing for a Realistic Phantom

Materials ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 5042
Author(s):  
Jaeyoung Kwon ◽  
Junhyeok Ock ◽  
Namkug Kim
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
3D Printing ◽  
Mechanical Characteristics ◽  
Aortic Wall ◽  
Tensile Tests ◽  
Human Aorta ◽  
Aortic Tissue ◽  
Medical Field ◽  
Base Materials

3D printing technology has been extensively applied in the medical field, but the ability to replicate tissues that experience significant loads and undergo substantial deformation, such as the aorta, remains elusive. Therefore, this study proposed a method to imitate the mechanical characteristics of the aortic wall by 3D printing embedded patterns and combining two materials with different physical properties. First, we determined the mechanical properties of the selected base materials (Agilus and Dragonskin 30) and pattern materials (VeroCyan and TPU 95A) and performed tensile testing. Three patterns were designed and embedded in printed Agilus–VeroCyan and Dragonskin 30–TPU 95A specimens. Tensile tests were then performed on the printed specimens, and the stress-strain curves were evaluated. The samples with one of the two tested orthotropic patterns exceeded the tensile strength and strain properties of a human aorta. Specifically, a tensile strength of 2.15 ± 0.15 MPa and strain at breaking of 3.18 ± 0.05 mm/mm were measured in the study; the human aorta is considered to have tensile strength and strain at breaking of 2.0–3.0 MPa and 2.0–2.3 mm/mm, respectively. These findings indicate the potential for developing more representative aortic phantoms based on the approach in this study.

scholarly journals Synergistic application of continuous granulation and selective laser sintering 3D printing for the development of pharmaceutical dosage forms with enhanced dissolution rates and physical properties

2021 ◽  
Author(s):  
Rishi Thakkar ◽  
Yu Zhang ◽  
Jiaxiang Zhang ◽  
Mohammed Maniruzzaman
Keyword(s):  
Solid State ◽  
3D Printing ◽  
Physical Properties ◽  
Dosage Forms ◽  
Flow Properties ◽  
Printing Process ◽  
Powder Bed ◽  
Printing Processes ◽  
Binder Jetting ◽  
Physical Mixtures

AbstractThis study demonstrated the first case of combining novel continuous granulation with powder-based pharmaceutical 3-dimensional (3D) printing processes to enhance the dissolution rate and physical properties of a poorly water-soluble drug. Powder bed fusion (PBF) and binder jetting 3D printing processes have gained much attention in pharmaceutical dosage form manufacturing in recent times. Although powder bed-based 3D printing platforms have been known to face printing and uniformity problems due to the inherent poor flow properties of the pharmaceutical physical mixtures (feedstock). Moreover, techniques such as binder jetting currently do not provide any solubility benefits to active pharmaceutical ingredients (APIs) with poor aqueous solubility (>40% of marketed drugs). For this study, a hot-melt extrusion-based versatile granulation process equipped with UV-Vis process analytical technology (PAT) tools for the in-line monitoring of critical quality attributes (i.e., solid-state) of indomethacin was developed. The collected granules with enhanced flow properties were mixed with vinylpyrrolidone-vinyl acetate copolymer and a conductive excipient for efficient sintering. These mixtures were further characterized for their bulk properties observing an excellent flow and later subjected to a PBF-3D printing process. The physical mixtures, processed granules, and printed tablets were characterized using conventional as well as advanced solid-state characterization. These characterizations revealed the amorphous nature of the drug in the processed granules and printed tablets. Further, the in vitro release testing of the tablets with produced granules as a reference standard depicted a notable solubility advantage (100% drug released in 5 minutes at >pH 6.8) over the pure drug and the physical mixture. Our developed system known as DosePlus combines innovative continuous granulation and PBF-3D printing process which can potentially improve the physical properties of the bulk drug and formulations in comparison to when used in isolation. This process can further find application in continuous manufacturing of granules and additive manufacturing of pharmaceuticals to produce dosage forms with excellent uniformity and solubility advantage.Abstract Figure

scholarly journals Stress, strain and deformation of poly-lactic acid filament deposited onto polyethylene terephthalate woven fabric through 3D printing process

2019 ◽  
Vol 9 (1) ◽  
Author(s):  
Prisca Aude Eutionnat-Diffo ◽  
Yan Chen ◽  
Jinping Guan ◽  
Aurelie Cayla ◽  
Christine Campagne ◽  
...  
Keyword(s):  
Lactic Acid ◽  
3D Printing ◽  
Tensile Properties ◽  
Polyethylene Terephthalate ◽  
Polymeric Materials ◽  
Deposition Process ◽  
Woven Fabric ◽  
Poly Lactic Acid ◽  
Printing Process ◽  
3D Printed

Abstract Although direct deposition of polymeric materials onto textiles through 3D printing is a great technique used more and more to develop smart textiles, one of the main challenges is to demonstrate equal or better mechanical resistance, durability and comfort than those of the textile substrates before deposition process. This article focuses on studying the impact of the textile properties and printing platform temperature on the tensile and deformations of non-conductive and conductive poly lactic acid (PLA) filaments deposited onto polyethylene terephthalate (PET) textiles through 3D printing process and optimizing them using theoretical and statistical models. The results demonstrate that the deposition process affects the tensile properties of the printed textile in comparison with the ones of the textiles. The stress and strain at rupture of the first 3D printed PLA layer deposited onto PET textile material reveal to be a combination of those of the printed layer and the PET fabric due to the lower flexibility and diffusion of the polymeric printed track through the textile fabric leading to a weak adhesion at the polymer/textile interface. Besides, printing platform temperature and textile properties influence the tensile and deformation properties of the 3D printed PLA on PET textile significantly. Both, the washing process and the incorporation of conductive fillers into the PLA do not affect the tensile properties of the extruded polymeric materials. The elastic, total and permanent deformations of the 3D-printed PLA on PET fabrics are lower than the ones of the fabric before polymer deposition which demonstrates a better dimensional stability, higher stiffness and lower flexibility of these materials.

Exploring the Multi-Stage Effects of Material Preparation and Printing on 3D Printing Product Quality

2019 ◽  
Author(s):  
Sahand Hajifar ◽  
Ramanarayanan Purnanandam ◽  
Hongyue Sun ◽  
Chi Zhou
Keyword(s):  
3D Printing ◽  
Material Properties ◽  
Good Property ◽  
Metal Powders ◽  
Promising Technique ◽  
Printing Process ◽  
Multi Stage ◽  
Flexible Parts ◽  
Printing Processes ◽  
Material Preparation

Abstract 3D printing is a promising technique to fabricate flexible parts and reduce the supply chain. Various materials, such as metal powders, plastics, ultraviolet (UV) sensitive resins, can be fabricated from 3D printing and form the final printed part. Currently, most researchers either focus on exploring printable materials with good property or focus on the process quality control given a certain type of material. However, for many 3D printing processes, the printing process and product properties are dependent on both the material properties and process settings. To the best of the authors’ knowledge, the quantitative analysis of the interactions of material properties and printing process settings are rarely studied. In this paper, we treat the material preparation and 3D printing as different manufacturing stages, and we explore the multi-stage effects in 3D printing. In particular, we add carbon fiber to the CLEAR resin to alter the material properties for a stereolithography (SLA) 3D printing process. It is observed that the part properties are jointly affected by material properties and printing process settings. Therefore, the material property and process settings should be jointly considered for optimizing 3D printing processes.

scholarly journals New Materials for 3D-Printing Based on Polycaprolactone with Gum Rosin and Beeswax as Additives

Polymers ◽  
2020 ◽  
Vol 12 (2) ◽  
pp. 334 ◽  
Author(s):  
Cristina Pavon ◽  
Miguel Aldas ◽  
Juan López-Martínez ◽  
Santiago Ferrándiz
Keyword(s):  
Tensile Strength ◽  
3D Printing ◽  
Mechanical Characterization ◽  
Three Dimensional ◽  
New Materials ◽  
Elongation At Break ◽  
Printing Process ◽  
Gum Rosin ◽  
The Matrix ◽  
Natural Additives

In this work, different materials for three-dimensional (3D)-printing were studied, which based on polycaprolactone with two natural additives, gum rosin, and beeswax. During the 3D-printing process, the bed and extrusion temperatures of each formulation were established. After, the obtained materials were characterized by mechanical, thermal, and structural properties. The results showed that the formulation with containing polycaprolactone with a mixture of gum rosin and beeswax as additive behaved better during the 3D-printing process. Moreover, the miscibility and compatibility between the additives and the matrix were concluded through the thermal assessment. The mechanical characterization established that the addition of the mixture of gum rosin and beeswax provides greater tensile strength than those additives separately, facilitating 3D-printing. In contrast, the addition of beeswax increased the ductility of the material, which makes the 3D-printing processing difficult. Despite the fact that both natural additives had a plasticizing effect, the formulations containing gum rosin showed greater elongation at break. Finally, Fourier-Transform Infrared Spectroscopy assessment deduced that polycaprolactone interacts with the functional groups of the additives.

scholarly journals Binder jetting 3D printing process optimization for rapid casting of green parts with high tensile strength

China Foundry ◽  
2021 ◽  
Vol 18 (4) ◽  
pp. 335-343
Author(s):  
Zhao-fa Zhang ◽  
Li Wang ◽  
Lin-tao Zhang ◽  
Peng-fei Ma ◽  
Bing-heng Lu ◽  
...  
Keyword(s):  
Tensile Strength ◽  
3D Printing ◽  
Process Optimization ◽  
High Tensile Strength ◽  
Printing Process ◽  
Rapid Casting ◽  
Binder Jetting

FDM 3D Printing Process - Risks and Environmental Aspects

2021 ◽  
Vol 890 ◽  
pp. 152-156
Author(s):  
Mirela Ciornei ◽  
Răzvan Ionuț Iacobici ◽  
Ionel Dănuț Savu ◽  
Dalia Simion
Keyword(s):  
3D Printing ◽  
Extrusion Process ◽  
Milling Process ◽  
Pollutant Emissions ◽  
Direct Result ◽  
Printing Process ◽  
Technological Processes ◽  
Metal Printing ◽  
Pollution Emissions ◽  
Printing Processes

The application of the 3D printing processes is continuously increasing due to their large number of technical and economic advantages when produce prototypes, but in the mass fabrication as well, especially for metal printing of low dimension products. The process produces pollution as all technological processes. Noise, fume and polymer wastes are the main elements which exit from the process and they are not products. The types and the volumes of those pollution emissions depend on the process parameters. The paper presents the results of FDM process emissions analysis. It was recorded the noise for different stages of the printer functioning. It was measured the volume and the contents of the fume produced during the extrusion of the polymer, for PLA polymer and for ABS polymer filaments. Specific risks were analysed and conclusions were reported. The measurement was done for a random chosen product and the results were compared with the pollutant emissions from traditional technological processes applied to erect the same type of product. It has been concluded that the noise emitted during the FDM printing is about 82-85% of the noise produced when apply milling to create similar shapes and dimensions (it was recorded values for the sound pressure in a large range: 42-68 dB, depending on the working regime). Regarding the fume emission, the intensity of emission was up to 40% higher in the FDM process comparing to the milling process. That was explained as being a direct result of the fluid-viscous state in which the material is put during the printing process. When discuss about the risks, most of the main identified risks in the milling and/or extrusion process were almost inexistent in the FDM printing. Electrical injuries and heat injuries are the main risks to which the operator is exposed. Mechanical injuries are sensitively lower than in the traditional processes, as milling The FDM process is safer and produces lower material wastes. It can be concluded that the FDM printing process has lower impact with the environment and with the operator.

scholarly journals Optimization of Extrusion-Based 3D Printing Process Using Neural Networks for Sustainable Development

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2737
Author(s):  
Izabela Rojek ◽  
Dariusz Mikołajewski ◽  
Marek Macko ◽  
Zbigniew Szczepański ◽  
Ewa Dostatni
Keyword(s):  
Artificial Intelligence ◽  
Neural Networks ◽  
Risk Assessment ◽  
Sustainable Development ◽  
3D Printing ◽  
Computational Intelligence ◽  
Learning Program ◽  
Printing Process ◽  
Printing Processes ◽  
Self Learning

Technological and material issues in 3D printing technologies should take into account sustainable development, use of materials, energy, emitted particles, and waste. The aim of this paper is to investigate whether the sustainability of 3D printing processes can be supported by computational intelligence (CI) and artificial intelligence (AI) based solutions. We present a new AI-based software to evaluate the amount of pollution generated by 3D printing systems. We input the values: printing technology, material, print weight, etc., and the expected results (risk assessment) and determine if and what precautions should be taken. The study uses a self-learning program that will improve as more data are entered. This program does not replace but complements previously used 3D printing metrics and software.

Experimental and statistical analysis of robotic 3D printing process parameters for continuous fiber reinforced composites

2021 ◽  
pp. 002199832199642
Author(s):  
Ahmet İpekçi ◽  
Bülent Ekici
Keyword(s):  
Tensile Strength ◽  
3D Printing ◽  
Flexural Strength ◽  
Uv Light ◽  
Continuous Fiber ◽  
Fiber Density ◽  
Printing Process ◽  
Manufacturing Methods ◽  
Structural Parts ◽  
Printing Speed

3D printing technology has gradually taken its place in many sectors. However, expected performance cannot be obtained from the structural parts with this method due to the raw material properties and constraints of Cartesian motion systems. This technology cannot replace structural parts produced by traditional manufacturing methods. In order to avoid these constraints, it is preferred to use continuous fiber reinforced polymer composites in many areas such as automotive and aerospace industries due to their low weight and high specific strength properties. These automated composite manufacturing methods currently have limited production of geometric shapes due to the need for additional molds and production as flat surfaces. To overcome all these constraints, fiberglass reinforced ultraviolet ray-curing polymer matrix composite material are selected for robotic 3 D printing process and various parameters are examined. Fiber-polymer combination and layer structure formation was examined. Scanning Electron Microscopy (SEM) images of sections of 3 D printed test samples were taken and fiber resin curing was examined. The nozzle diameter, printing speed, fiber density and Ultra Violet (UV) light intensity parameters, which will provide effective 3 D printing process, are optimized with the Taguchi method. Tensile strength, flexural strength and izod impact values are considered as result parameters for optimization. It was found that it would be appropriate for 3D printing with a 1.0 mm nozzle diameter, 600 tex fiber density, 4 UV light, 600 mm/min printing speed. With these 3D printing process parameters, approximately 125 MPa tensile strength and 450 MPa flexural strength can be obtained. With this study, support and contribution was provided to researchers, composite producers, tool manufacturer and literature who want to use and develop this 3D printing process.

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