Kühlkanalaustrittsbedingungen beim Bohren*/Cooling Channel Exit Conditions in Drilling

2015 ◽  
Vol 105 (07-08) ◽  
pp. 495-500
Author(s):  
F. Fallenstein ◽  
J. C. Aurich

Auf Basis von CFD (Computational Fluid Dynamics)-Simulationen wurden VHM (Vollhartmetall)-Wendelbohrer mit unterschiedlichen Kühlkanalaustrittspositionen hergestellt. Mithilfe von Mantelthermoelementen lässt sich die Temperatur während des Bohrens ermitteln und mit der Simulation abgleichen. Die Temperaturen wurden mit dem Verschleiß der Werkzeuge in Relation gesetzt. Davon ausgehend erfolgten Untersuchungen, um die Einflüsse von Kühlkanalaustrittsposition und KSS (Kühlschmierstoff)-Volumenstrom auf den Werkzeugverschleiß zu ermitteln.   Based on CFD simulations, cemented carbide twist drills with different cooling channel exit positions were manufactured. These were equipped with thermo couples to measure the temperature during drilling and to correlate it with the simulation. The temperatures were related to the wear of the tools. Based on this, the influences of cooling channel exit position and cooling liquid volume flow rate on tool wear were investigated.

Author(s):  
Qiang Gao ◽  
Lihua Lu ◽  
Wanqun Chen ◽  
Guanglin Wang

The performance of air bearing is highly influenced by the geometrical parameters of its restrictor. This study aims to maximize the load-carrying capacity and stiffness of air bearing, and minimize its volume flow rate by optimizing the geometrical parameters of restrictor. To facilitate the calculation of air bearing performance, a parametric computational fluid dynamics model is developed. Then, it is combined with multiobjective optimization genetic algorithm to search the Pareto optimal solutions. Furthermore, as a case study, the optimal design of an annular thrust air bearing is implemented. The stiffness of air bearing is improved 38.5%, the load-carrying capacity is improved 33.9%, and the volume flow rate is declined 19.6%, which are finally validated by experiments. It proves the reliability of proposed parametric computational fluid dynamics model and genetic optimization algorithm.


2019 ◽  
Vol 40 (Supplement_1) ◽  
Author(s):  
L Swanson ◽  
B Owen ◽  
A Revell ◽  
M Ngoepe ◽  
A Keshmiri ◽  
...  

Abstract Background Tetralogy of Fallot (ToF) and coarctation of the aorta (CoA) each constitute approximately 7% of congenital heart disease (CHD) births worldwide. Compared to developed countries, developing countries have a disparate level of access to prompt diagnosis and treatment for these diseases. Computational fluid dynamics (CFD) approaches implemented on routinely available non-invasive imaging data may yield low-cost improvements to the management of these patients. Purpose The purpose of this research is to develop a patient-specific computational pipeline that allows the modelling of blood flow in diseased arteries of patients suffering from ToF and CoA. The project aims to prove the feasible use of broadly available imaging techniques - CT angiograms (CTA) and echocardiographs (echo) - for achieving this in low-to-middle income countries. The capability of the pipeline will be demonstrated through a qualitative study of the effects of different systemic to pulmonary shunt configurations used in the palliative treatment of ToF. In addition, the effects of idealised stent configurations on the blood flow through the aorta of a patient with CoA will be studied. Methods A retrospective search through the hospital database was conducted to select suitable CTA data for a CoA and ToF case. Data for patient A, a five-month-old child with typical CoA, and patient B, a twelve-month-old child with typical ToF who had a central shunt in place, was found. Echo data was obtained for patient A through an investigation protocol which focused on CFD application whereas there was no echo data available for patient B. As a result, idealised volume flow rate data was implemented for patient B. Geometries for patient A and patient B were extracted and volume discretisation was implemented for grid independence testing. The Navier-Stokes governing equations for fluid flow were solved using the open source software, OpenFOAM, for the transient case where inlet volume flow rate was defined for four cardiac cycles. Figure 1 shows key features of the flow in the shunt and pulmonary branches (A), the aortic arch (B), the inlet at the ascending aorta (C) and the descending aorta (D) for the geometry extracted from the data set of patient B. Figure 1. Key flow features of patient B Results and discussion We have implemented CFD models which are able to qualitatively assess the favourable or unfavourable impact of different approaches to ToF and CoA repairs on the characteristics of blood flow in the aorta and pulmonary arteries. An echo investigation protocol has been developed and successfully applied. CTA studies have been shown as feasible sources of geometry data in spite of the restriction on quality by the important requirement for low doses of radiation in paediatric patients. This project represents progress towards an advanced tool that may be broadly implemented in both well-resourced and minimally-resourced hospitals. Acknowledgement/Funding National Research Fund, British Heart Foundation, Newton Fund (UK MRC, South African Medical Research Council), University of Cape Town


2008 ◽  
Vol 5 (28) ◽  
pp. 1291-1301 ◽  
Author(s):  
Sam Van Wassenbergh ◽  
Peter Aerts

Most theoretical models of unsteady aquatic movement in organisms assume that including steady-state drag force and added mass approximates the hydrodynamic force exerted on an organism's body. However, animals often perform explosively quick movements where high accelerations are realized in a few milliseconds and are followed closely by rapid decelerations. For such highly unsteady movements, the accuracy of this modelling approach may be limited. This type of movement can be found during pivot feeding in pipefish that abruptly rotate their head and snout towards prey. We used computational fluid dynamics (CFD) to validate a simple analytical model of cranial rotation in pipefish. CFD simulations also allowed us to assess prey displacement by head rotation. CFD showed that the analytical model accurately calculates the forces exerted on the pipefish. Although the initial phase of acceleration changes the flow patterns during the subsequent deceleration phase, the accuracy of the analytical model was not reduced during this deceleration phase. Our analysis also showed that prey are left approximately stationary despite the quickly approaching pipefish snout. This suggests that pivot-feeding fish need little or no suction to compensate for the effects of the flow induced by cranial rotation.


RBRH ◽  
2021 ◽  
Vol 26 ◽  
Author(s):  
Mayara Francisca da Silva ◽  
Fábio Veríssimo Gonçalves ◽  
Johannes Gérson Janzen

ABSTRACT Computational Fluid Dynamics (CFD) simulations of a leakage in a pressurized pipe were undertaken to determine the empirical effects of hydraulic and geometric factors on the leakage flow rate. The results showed that pressure, leakage area and leakage form, influenced the leakage flow rate significantly, while pipe thickness and mean velocity did not influence the leakage flow rate. With relation to the interactions, the effect of pressure upon leakage flow rate depends on leakage area, being stronger for great leakage areas; the effects of leakage area and pressure on leakage flow rate is more pronounced for longitudinal leakages than for circular leakages. Finally, our results suggest that the equations that predict leakage flow rate in pressurized pipes may need a revision.


2021 ◽  
Author(s):  
Darren Jia

Diabolo is a popular game in which the object can be spun at up to speeds of 5000 rpm. This high spin velocity gives the diabolo the necessary angular momentum to remain stable. The shape of the diabolo generates an interesting air flow pattern. The viscous air applies a resistive torque on the fast spinning diabolo. Through computational fluid dynamics (CFD) simulations it's shown that the resistive torque has an interesting dependence on the angular speed of the diabolo. Further, the geometric shape of the diabolo affects the dependence of torque on angular speed.


2015 ◽  
Vol 137 (9) ◽  
Author(s):  
Prasanna Hariharan ◽  
Gavin D’Souza ◽  
Marc Horner ◽  
Richard A. Malinauskas ◽  
Matthew R. Myers

As part of an ongoing effort to develop verification and validation (V&V) standards for using computational fluid dynamics (CFD) in the evaluation of medical devices, we have developed idealized flow-based verification benchmarks to assess the implementation of commonly cited power-law based hemolysis models in CFD. The verification process ensures that all governing equations are solved correctly and the model is free of user and numerical errors. To perform verification for power-law based hemolysis modeling, analytical solutions for the Eulerian power-law blood damage model (which estimates hemolysis index (HI) as a function of shear stress and exposure time) were obtained for Couette and inclined Couette flow models, and for Newtonian and non-Newtonian pipe flow models. Subsequently, CFD simulations of fluid flow and HI were performed using Eulerian and three different Lagrangian-based hemolysis models and compared with the analytical solutions. For all the geometries, the blood damage results from the Eulerian-based CFD simulations matched the Eulerian analytical solutions within ∼1%, which indicates successful implementation of the Eulerian hemolysis model. Agreement between the Lagrangian and Eulerian models depended upon the choice of the hemolysis power-law constants. For the commonly used values of power-law constants (α  = 1.9–2.42 and β  = 0.65–0.80), in the absence of flow acceleration, most of the Lagrangian models matched the Eulerian results within 5%. In the presence of flow acceleration (inclined Couette flow), moderate differences (∼10%) were observed between the Lagrangian and Eulerian models. This difference increased to greater than 100% as the beta exponent decreased. These simplified flow problems can be used as standard benchmarks for verifying the implementation of blood damage predictive models in commercial and open-source CFD codes. The current study used only a power-law model as an illustrative example to emphasize the need for model verification. Similar verification problems could be developed for other types of hemolysis models (such as strain-based and energy dissipation-based methods). And since the current study did not include experimental validation, the results from the verified models do not guarantee accurate hemolysis predictions. This verification step must be followed by experimental validation before the hemolysis models can be used for actual device safety evaluations.


2018 ◽  
Vol 140 (1) ◽  
Author(s):  
Jayati Athavale ◽  
Yogendra Joshi ◽  
Minami Yoda

Abstract This paper presents an experimentally validated room-level computational fluid dynamics (CFD) model for raised-floor data center configurations employing active tiles. Active tiles are perforated floor tiles with integrated fans, which increase the local volume flow rate by redistributing the cold air supplied by the computer room air conditioning (CRAC) unit to the under-floor plenum. The numerical model of the data center room consists of one cold aisle with 12 racks arranged on both sides and three CRAC units sited around the periphery of the room. The commercial CFD software package futurefacilities6sigmadcx is used to develop the model for three configurations: (a) an aisle populated with ten (i.e., all) passive tiles; (b) a single active tile and nine passive tiles in the cold aisle; and (c) an aisle populated with all active tiles. The predictions from the CFD model are found to be in good agreement with the experimental data, with an average discrepancy between the measured and computed values for total flow rate and rack inlet temperature less than 4% and 1.7 °C, respectively. The validated models were then used to simulate steady-state and transient scenarios following cooling failure. This physics-based and experimentally validated room-level model can be used for temperature and flow distributions prediction and identifying optimal number and locations of active tiles for hot spot mitigation in data centers.


2020 ◽  
pp. 1-16
Author(s):  
Pablo M. Carrica ◽  
Maarten Kerkvliet ◽  
Frans Quadvlieg ◽  
J. Ezequiel Martin

We present simulations and experiments of the generic submarine Joubert BB2 performing standard turn, zigzag, and surfacing maneuvers in calm water at depth. The free sailing experiments, performed at Maritime Research Institute Netherlands (MARIN), are unique in that they present an open dataset for the community to benchmark maneuvering prediction methodologies. Computations were performed with explicitly gridded sailplanes, tail planes, and propellers using a dynamic overset technique. This study analyzes a 20-degree turning maneuver with vertical control commanding the stern planes and a 20/20 zigzag maneuver with vertical control commanding both sail and stern planes, both of them at a nominal speed of 10 knots, and a 20-degree rise maneuver with horizontal control at 12 knots. The results show that computational fluid dynamics can predict well motions and speeds for free-sailing conditions, but controller commands are harder to replicate. Computations of the rise maneuver with surfacing compare well with experiments, including a crashback maneuver to stop the submarine.


Fluids ◽  
2018 ◽  
Vol 3 (4) ◽  
pp. 73 ◽  
Author(s):  
Galih Bangga

The present studies deliver the computational investigations of a 10 MW turbine with a diameter of 205.8 m developed within the framework of the AVATAR (Advanced Aerodynamic Tools for Large Rotors) project. The simulations were carried out using two methods with different fidelity levels, namely the computational fluid dynamics (CFD) and blade element and momentum (BEM) approaches. For this purpose, a new BEM code namely B-GO was developed employing several correction terms and three different polar and spatial interpolation options. Several flow conditions were considered in the simulations, ranging from the design condition to the off-design condition where massive flow separation takes place, challenging the validity of the BEM approach. An excellent agreement is obtained between the BEM computations and the 3D CFD results for all blade regions, even when massive flow separation occurs on the blade inboard area. The results demonstrate that the selection of the polar data can influence the accuracy of the BEM results significantly, where the 3D polar datasets extracted from the CFD simulations are considered the best. The BEM prediction depends on the interpolation order and the blade segment discretization.


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