The Wear Property of Plasma Sprayed Nano-Structured Al2O3-13%TiO2 Coating

2012 ◽  
Vol 184-185 ◽  
pp. 1352-1355
Author(s):  
Hong Sheng Ding ◽  
Zhi Fang Cheng ◽  
Hui Rong ◽  
Lin Lu
Keyword(s):  
Plasma Spraying ◽  
Testing Machine ◽  
Tio2 Coating ◽  
Wear Testing ◽  
Wear Loss ◽  
Wear Property ◽  
Air Plasma ◽  
Wear Properties ◽  
Electron Microscopic ◽  
The Difference

Nano-structured Al2O3-13%TiO2 coating was deposited by air plasma spraying. Wear properties of the coatings under different load trough SRV friction and wear testing machine were studied, the results showed that wear mass loss of Al2O3-13%TiO2 coating by plasma spraying slide with ZrO2 and Si3N4 increase with load increasing, but the difference is that wear loss of coaing slide with Si3N4 ¬is lower than the coating slide with ZrO2 when load is less than 40N. Opposite phenomenon will occur when load is higher than 40N.The wear surface morphology was analyzed trough scanning electron microscopic, the results showed that coating slided with Si3N4 ball when matching at low loads, with a shallow furrow shape grinding. There were wide and deep furrows while at higher loads. Coating slide with ZrO2 ball has no obvious cracks, no layer spalling.Wear was occurred by micro cutting.

Wear of Spiral Seal Cone Bit in Complex Formations

SPE Journal ◽  
2021 ◽  
pp. 1-16
Author(s):  
Y. Zhou ◽  
J. H. Hu ◽  
B. Tan ◽  
Y. Jiang ◽  
Y. F. Tang
Keyword(s):  
Friction Coefficient ◽  
Working Conditions ◽  
Wear Mechanism ◽  
Testing Machine ◽  
Wear Test ◽  
Simulation Method ◽  
Wear Testing ◽  
Wear Loss ◽  
Wear Depth ◽  
Wear Properties

Summary Sealing is a technical bottleneck that affects drilling efficiency and cost in deep, difficult-to-drill formations. The spiral combination seal with active sand removal performance is a new type of seal, and the wear mechanism is not clear, resulting in no effective design. In this study, the wear properties of materials were measured by a friction-and-wear testing machine, and the measurement methods and criteria of wear loss and friction coefficient were established. The fitting function of working condition and friction coefficient was studied by fitting regression method. The law of influence of working conditions on friction coefficient and wear amount was determined. The actual wear model and evaluation criteria of wear condition were established by using wear test data and geometric relationship. The relationship among working conditions, contact stress, and wear depth is determined by numerical simulation method, and the wear mechanism of the new seal is revealed, which provides a theoretical basis for its application.

scholarly journals Design and Evaluation the Anti-Wear Property of Inorganic Fullerene Tungsten Disulfide as Additive in PAO6 Oil

Crystals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 570
Author(s):  
Wenting Chen ◽  
Kunyapat Thummavichai ◽  
Xiaorong Chen ◽  
Guangsheng Liu ◽  
Xuefeng Lv ◽  
...  
Keyword(s):  
Electron Microscopy ◽  
Photoelectron Spectroscopy ◽  
Testing Machine ◽  
Tungsten Disulfide ◽  
Wear Testing ◽  
Lubricating Oil ◽  
Wear Property ◽  
Wear Properties ◽  
Inorganic Fullerene ◽  
Worn Surfaces

Inorganic fullerene-like tungsten disulfide particles have been proved to have good anti-friction and anti-wear properties as lubricating materials. As far as we know, however, when it is used as a lubricant additive, its behavior and action mechanism in the friction process are rarely studied. Herein, IF–WS2 particles were synthesized by a Chemical Vapor Deposition (CVD) method. The effect of IF–WS2 particle concentrations in the PAO6 oil on the tribological behaviors was investigated with a four-ball wear machine at both 75 and 100 °C. Additionally, the analyzed morphology and composition of nanomaterials and worn surfaces were analyzed by Scanning electron microscopy (SEM), Transmission Electron Microscopy (TEM) and X-ray photoelectron spectroscopy (XPS). The friction behavior in actual working conditions was studied by a wear testing machine. The experimental results show that compared with the original PAO6 oil, at a dispersion of 0.25 wt% in PAO6 oil, the IF–WS2 particles showed the best performance in terms of coefficient of friction, wear scar diameter and wear mass, which significantly reduced by 27%, 43% and 87%, respectively. At the same time, in the process of friction, it was found that IF–WS2 particles accumulated in the depressions to fill the scratches, and adsorption films and chemical films, including FeS2, WS2 and WO3, were formed on the worn surfaces to avoid the direct contact among the friction pairs more effectively, resulting in the improved anti-wear performances. Additionally, the addition of IF–WS2 particles effectively delayed the rise of lubricating oil temperature. In addition, dispersant span 80 can effectively improve the dispersion and stability of IF–WS2 in PAO6. This work provides us for understanding the effective lubrication mechanism of IF–WS2 particles in more detail and having a new acknowledge of the comprehensive performance of IF–WS2/PAO6 oil.

Research on the Friction and Wear Properties of the NBR under Dry Sliding and Water Lubrication

2013 ◽  
Vol 420 ◽  
pp. 234-239
Author(s):  
Feng Yan Yang ◽  
Shi Jie Wang ◽  
Xiao Ren Lv
Keyword(s):  
Friction Coefficient ◽  
Abrasive Wear ◽  
Coefficient Of Friction ◽  
Testing Machine ◽  
Water Lubrication ◽  
Wear Testing ◽  
Wear Loss ◽  
Dry Sliding ◽  
Wear Properties ◽  
Lubrication Performance

The wear mechanisms of different graphite contents of NBR by 45# steel under dry sliding and water lubrication were investigated. On MPV-600 computer-controlled abrasive wear testing machine, the coefficients of friction were measured continuously. Results showed that under dry sliding condition, the rubber wear loss is big, the coefficient of friction is higher, the temperature of the friction surface is rise obviously. Wear loss and friction coefficient of NBR decrease with the increase of graphite contents; With the increase of graphite contents wear loss and the friction coefficient decreases, and is mainly due to the graphite lubrication performance and increase the stiffness of the rubber contact area. At low content of graphite, adhesive wear of NBR is showed, in the high content of graphite, abrasive wear is showed. Water lubrication condition, wear surface level off, the wear loss is very small, and the lubrication and cooling effect of water makes the friction coefficient decrease. Graphite content is higher, the wear loss and coefficient of friction is smaller.

scholarly journals WEAR CHARACTERIZATION OF LM29 ALLOY WITH40 MICRON SIZED B4C REINFORCED METAL COMPOSITES

2021 ◽  
Vol 9 (11) ◽  
pp. 363-371
Author(s):  
G. Pathalinga Prasad ◽  
◽  
H.C. Chittappa ◽  
Madeva Nagaral ◽  
◽  
...  
Keyword(s):  
Normal Load ◽  
Testing Machine ◽  
Matrix Alloy ◽  
Stir Casting ◽  
Wear Testing ◽  
Wear Loss ◽  
Wear Properties ◽  
Alloy Matrix ◽  
Pin On Disc ◽  
B4c Particles

This paper deals with the fabrication and evaluation of wear properties by introducing40 micron size B4C particulates into LM29 alloy matrix. LM29 alloy based metal matrix composites were prepared by stir casting method. 3, 6 and 9 wt. % of 40 micron sized B4C particulates were added to the base matrix. For each composite, the reinforcement particles were pre-heated to a temperature of 600 degree Celsius and then dispersed in steps of two into the vortex of molten LM29 alloy to improve wettability. The Micostructural study was done by using Scanning Electron Microscope (SEM), which revealed the uniform distribution of B4C particles in matrix alloy, EDS analysis confirmed the presence of B4C particles in the LM29 alloy matrix.A pin-on-disc wear testing machine was used to evaluate the wear loss of prepared specimens, in which a hardened EN32 steel disc was used as the counter face. The results revealed that the wear loss was increased with increase in normal load and sliding speed for all the specimens. The results also indicated that the wear loss of the LM29-B4C composites were lesser than that of the LM29 matrix. The worn surfaces and wear debris were characterized by SEM microanalysis.

Influence of Liquid Paraffins in Crude Oil on the Friction and Wear Behaviors of the Progressing Cavity Pump`s Stator Rubber

2013 ◽  
Vol 300-301 ◽  
pp. 833-836
Author(s):  
Shi Jie Wang ◽  
Hao Lin ◽  
Xiao Ren Lv
Keyword(s):  
Crude Oil ◽  
Friction And Wear ◽  
Wear Behavior ◽  
Liquid Paraffin ◽  
Testing Machine ◽  
Wear Testing ◽  
Wear Loss ◽  
Oil Well ◽  
Butadiene Rubber ◽  
Better Than

The progressing cavity pump (PCP) always works in the waxy oil well. Therefore the research on the influence of various liquid paraffin contents in crude oil on the friction and wear behaviors of the progressing cavity pump`s stator is very important for choosing the best stator rubber and developing the service life of PCP. Wear behavior of nitrile butadiene rubber (NBR) and fluororubber (FKM) was investigated at room temperature using a reciprocating friction and wear testing machine under the various paraffin contents in crude oil (0%、10%、30%、50%、100%). The wear morphology of blend was analyzed through the stereomicroscope and the wear behavior of two blends was also discussed and compared. The results show that the wear resistance of FKM is better than that of NBR under the same paraffin content in crude oil; With the increase of the paraffin content, the wear and coefficient of friction also increase. When the paraffin content in crude oil is less than 30%, the wear loss of NBR and FKM are basically the same; When the paraffin content in crude oil is more than 30%, the wear loss of NBR is far more than that of FKM.

scholarly journals Improved Friction and Wear Properties of Al6061-Matrix Composites Reinforced by Cu-Ni Double-Layer-Coated Carbon Fibers

Metals ◽  
2020 ◽  
Vol 10 (11) ◽  
pp. 1542
Author(s):  
Shuhan Dong ◽  
Huiyong Yuan ◽  
Xiaochao Cheng ◽  
Xue Zhao ◽  
Mingxu Yang ◽  
...  
Keyword(s):  
Carbon Fibers ◽  
Friction And Wear ◽  
Interfacial Bonding ◽  
Wear Testing ◽  
Double Layers ◽  
Wear Loss ◽  
Matrix Composites ◽  
Wear Properties ◽  
Al Composite ◽  
Friction And Wear Properties

The friction and wear properties of an Al6061 alloy reinforced with carbon fibers (CF) modified with Cu-Ni bimetallic layers were researched. Cu-Ni double layers were applied to the CF by electroless plating and Al6061-matrix composites were prepared by powder metallurgy technology. The metal-CF/Al interfaces and post-dry-wear-testing wear loss weights, friction coefficients, worn surfaces, and wear debris were characterized. After T6 heat treatment, the interfacial bonding mechanism of Cu-Ni-CF changed from mechanical bonding to diffusion bonding and showed improved interfacial bonding strength because the Cu transition layer reduced the fiber damage caused by Ni diffusion. The metal–CF interfacial bonding strongly influenced the composite’s tribological properties. Compared to the Ni-CF/Al and Cu-CF/Al composites, the Cu-Ni-CF/Al composite showed the highest hardness, the lowest friction coefficient and wear rate, and the best load-carrying capacity. The wear mechanisms of Cu-Ni-CF/Al composite are mainly slight abrasive wear and adhesive wear.

Visible Light-Activated Self-Recovery Hydrophobic CeO2/Black TiO2 Coating Prepared Using Air Plasma Spraying

2019 ◽  
Vol 11 (40) ◽  
pp. 37209-37215 ◽  
Author(s):  
Lingyue Hu ◽  
Xuefeng Song ◽  
Xiao Shan ◽  
Xiaofeng Zhao ◽  
Fangwei Guo ◽  
...  
Keyword(s):  
Visible Light ◽  
Plasma Spraying ◽  
Tio2 Coating ◽  
Air Plasma ◽  
Air Plasma Spraying ◽  
Black Tio2

Wear Properties of DLC and Plasma Sprayed WC Structure Coating

2007 ◽  
Vol 127 ◽  
pp. 245-250 ◽  
Author(s):  
Mitsuyasu Yatsuzuka ◽  
Yoshihiro Oka ◽  
Akifumi Tomita ◽  
Noritaka Murata ◽  
Mitsuaki Hirota
Keyword(s):  
Friction Coefficient ◽  
Wear Rate ◽  
Testing Machine ◽  
Carbon Film ◽  
Wear Testing ◽  
Wear Properties ◽  
Dlc Film ◽  
Coated Metal ◽  
Hydrocarbon Gas ◽  
Plasma Sprayed

Diamond-like carbon film (DLC) with an interlayer of plasma sprayed tungsten-carbide (WC) was prepared on an aluminum alloy substrate (A5052) by a hybrid process of plasma-based ion implantation and deposition using hydrocarbon gas. Typical thicknesses of DLC and WC films were 1 μm and 100 μm, respectively. The hardness and friction coefficient of DLC were typically 15 GPa and 0.15, respectively. The durability of DLC/WC/A5052 system was evaluated from the measurement of the friction coefficient by a ball-on-disk friction tester in which the loaded ball was drawn repeatedly across a sample and the load was increased with each traverse. For the DLC/A5052 system, which has no WC interlayer, the DLC film was broken quickly because of distortion of the substrate. For the DLC/WC/A5052 system, on the other hand, the DLC film was excellent in durability for long running. The wear rate of rubber rotor to the metal rotor was measured by a roller-pitching-type wear testing machine, showing large reduction in wear rate using DLC-coated metal rotor.

Investigation on High-Phosphorus Electroless Ni–P Plating Technology of Stainless Steel

2011 ◽  
Vol 291-294 ◽  
pp. 129-132
Author(s):  
Xiao Juan Wu ◽  
Zheng Jun Liu ◽  
Guo De Li
Keyword(s):  
Stainless Steel ◽  
Testing Machine ◽  
Wear Testing ◽  
Wear Loss ◽  
Thermal Shock Test ◽  
Micro Hardness ◽  
Coating Quality ◽  
Technical Parameters ◽  
High Phosphorus ◽  
Electroless Ni

The high-phosphorus electroless Ni–P plating was coated on the surface of stainless steel. Five parameters, which have much effect on coating quality, were chosen to optimize the high-phosphorus electroless Ni–P plating technology in L16(45) orthogonal test. By means of x-ray diffraction and scanning electron microscopy, the morphologies and phase structures of coating were analyzed. Furthermore, the mechanical properties of coating were studied by micro-hardness tester and universal friction-wear testing machine. The results reveal that the optimal technical parameters are as follows: 20 g•L-1 for NiSO4, 23 g•L-1 for NaH2PO2, 15 g•L-1 for C6H5O7Na3•2H2O, 8 g•L-1 for H2N-CH2-COOH, 10g•L-1 for CH3COONa, 7 g•L-1 for C4H6O4, with PH value of 4.6, which leads to perfect coating quality. Besides, the P content is 11.64 wt.%, i.e. a high-P coating. The micro-hardness of the coating is 550.67 HV and the wear loss, 4.7×10-3 g. The thermal shock test suggests that between coating and matrix exist a perfect cohesion, which is due to the homogenous and compact coating, with an amorphous structure, under the condition of the optimal technical parameters.

Research on Friction and Wear Properties of Plasma Spraying Ni-Base Alloy Coatings on Aluminum Alloy Surfaces

2012 ◽  
Vol 538-541 ◽  
pp. 207-213 ◽  
Author(s):  
Long He ◽  
Ye Fa Tan ◽  
Bin Cai ◽  
Hua Tan ◽  
Li Gao ◽  
...  
Keyword(s):  
Aluminum Alloy ◽  
Abrasive Wear ◽  
Plasma Spraying ◽  
Intermediate Layer ◽  
Friction And Wear ◽  
Base Alloy ◽  
Wear Loss ◽  
Wear Properties ◽  
Fatigue Wear ◽  
Friction And Wear Properties

In order to improve the wear resistance and extend service life of aluminum alloy parts, the Ni-base alloy anti-wear coatings were prepared on the surfaces of 7A05 aluminum alloy by plasma spraying technology. The microstructure and interface of the coatings were analyzed, and the friction and wear properties of Ni-base alloy coatings and aluminum alloy substrates were investigated under dry friction condition at room temperature. The research results show that the main phases of Ni-base alloy coating are γ-Ni, CrB and Cr23C6. The thicknesses of diffusion layers existing between intermediate layer and coating, intermediate layer and substrate are respectively 15μm and 20μm. The bonding types of the coating and the substrate are mechanical combination accompanied with partially metallurgical combination. When wore against GCr15 steel balls, the average friction coefficient of the Ni-base alloy coatings is 11.6% lower than that of the aluminum alloy substrates, and the average wear loss of the former is 9.3mg, which is only 1/3 of that of the latter. With the increase of loads, the wear mechanisms of the Ni-base alloy coatings change from slightly micro-cutting wear and fatigue wear to abrasive wear and micro-fracture wear, while those of the aluminum alloy substrates are mainly adhesive wear and abrasive wear as well as slight oxidation wear.

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