Structure Design of a Machining Center Bed Based on Topology Optimization Technique

2014 ◽  
Vol 490-491 ◽  
pp. 580-585 ◽  
Author(s):  
Ya Li Ma ◽  
Zhen Gong ◽  
Chao Ma
Keyword(s):  
Topology Optimization ◽  
Natural Frequency ◽  
Conceptual Design ◽  
Optimization Technique ◽  
Structure Design ◽  
Original Structure ◽  
Element Analysis ◽  
First Order ◽  
Machining Center ◽  
Design Structure

This paper applies efficiently topology optimization technique to the conceptual design of a bed structure of machining center, which achieves for sufficient rigidity and reasonable distribution of weight of the bed. Firstly, conceptual design of the bed structure is obtained by using SIMP method under the conditions of a multi-objective optimization considering both the weighted structure compliance and the first-order natural frequency on multiple load cases and volume constraints. Subsequently, size design is employed to determine the main dimensions of the supporting plates and reinforcing ribs. During this stage an exhaustion method is identified to select suitable dimensions to optimize the structure performance. Finally, The Finite Element Analysis (FEM) is utilized for comparison of optimal and original bed structure. The FEM results indicate that the optimal design structure can reduce the mass by 6.6% with the less stiffness fluctuation and the first-order natural frequency can also improve by 7.9% compared with the original structure.

Novel Trapezoidal-Loop Piezoelectric Energy Harvester

2014 ◽  
Vol 672-674 ◽  
pp. 402-406
Author(s):  
Bing Jiang ◽  
Shuai Yuan ◽  
Xiao Hui Xu ◽  
Mao Sheng Ding ◽  
Ye Yuan ◽  
...  
Keyword(s):  
Output Voltage ◽  
Energy Harvester ◽  
Research Field ◽  
Structure Design ◽  
Loop Structure ◽  
Element Analysis ◽  
Resonant Frequencies ◽  
First Order ◽  
Microelectronic Devices ◽  
Piezoelectric Energy

In recent years, piezoelectric energy harvester which can replace the traditional battery supply has become a hot topic in global research field of microelectronic devices. Characteristics of a trapezoidal-loop piezoelectric energy harvester (TLPEH) were analyzed through finite-element analysis. The output voltage density is 4.251V/cm2 when 0.1N force is applied to the free end of ten-arm energy harvester. Comparisons of the resonant frequencies and output voltages were made. The first order resonant frequency could reach 15Hz by increasing the number of arms. Meanwhile, the output voltage is improved greatly when excited at first-order resonant frequencies. The trapezoidal-loop structure of TLPEH could enhance frequency response, which means scavenging energy more efficiently in vibration environment. The TLPEH mentioned here might be useful for the future structure design of piezoelectric energy harvester with low resonance frequency.

Evolutionary Topology Optimization of Spatial Steel-Concrete Structures

2021 ◽  
Vol 62 (2) ◽  
pp. 102-112
Author(s):  
Yu Li ◽  
Yi Min Xie
Keyword(s):  
Topology Optimization ◽  
Composite Structures ◽  
Optimization Technique ◽  
Optimization Techniques ◽  
Principal Stresses ◽  
Element Analysis ◽  
Floor Systems ◽  
Beso Method ◽  
Multiple Materials ◽  
Single Material

Topology optimization techniques based on finite element analysis have been widely used in many fields, but most of the research and applications are based on single-material structures. Extended from the bi-directional evolutionary structural optimization (BESO) method, a new topology optimization technique for 3D structures made of multiple materials is presented in this paper. According to the sum of each element's principal stresses in the design domain, a material more suitable for this element would be assigned. Numerical examples of a steel- concrete cantilever, two different bridges and four floor systems are provided to demonstrate the effectiveness and practical value of the proposed method for the conceptual design of composite structures made of steel and concrete.

Rapid Modeling and Design Optimization of Multi-Topology Lattice Structure Based on Unit-Cell Library

2020 ◽  
Vol 142 (9) ◽  
Author(s):  
Yuan Liu ◽  
Shurong Zhuo ◽  
Yining Xiao ◽  
Guolei Zheng ◽  
Guoying Dong ◽  
...  
Keyword(s):  
Topology Optimization ◽  
Lattice Structure ◽  
Structure Design ◽  
Parametric Modeling ◽  
Unit Cell ◽  
Element Analysis ◽  
Structure Generation ◽  
Cell Library ◽  
Unit Cells ◽  
Property Space

Abstract Lightweight lattice structure generation and topology optimization (TO) are common design methodologies. In order to further improve potential structural stiffness of lattice structures, a method combining the multi-topology lattice structure design based on unit-cell library with topology optimization is proposed to optimize the parts. First, a parametric modeling method to rapidly generate a large number of different types of lattice cells is presented. Then, the unit-cell library and its property space are constructed by calculating the effective mechanical properties via a computational homogenization methodology. Third, the template of compromise Decision Support Problem (cDSP) is applied to generate the optimization formulation. The selective filling function of unit cells and geometric parameter computation algorithm are subsequently given to obtain the optimum lightweight lattice structure with uniformly varying densities across the design space. Lastly, for validation purposes, the effectiveness and robustness of the optimized results are analyzed through finite element analysis (FEA) simulation.

scholarly journals Response of a Two-Degree-of-Freedom Vibration System with Rough Contact Interfaces

2019 ◽  
Vol 2019 ◽  
pp. 1-13
Author(s):  
Zhiqiang Huang ◽  
Xun Peng ◽  
Gang Li ◽  
Lei Hao
Keyword(s):  
Natural Frequency ◽  
Degree Of Freedom ◽  
Element Analysis ◽  
Chaotic Motions ◽  
First Order ◽  
Vibration Properties ◽  
Ground System ◽  
Jump Frequencies ◽  
Two Degree Of Freedom ◽  
Seismic Vibrator

This paper is focused on the influence of the rough contact interfaces on the dynamics of a coupled mechanical system. For this purpose, a two-degree-of-freedom model of a coupled seismic-vibrator-rough-ground system is proposed with which the nonlinear vibration properties are analyzed. In this model, the force-deflection characteristic of the contact interfaces is determined by finite element analysis. By analyzing the undamped free vibration, it was found that the variation of the second-order natural frequency with amplitude increases with rougher contact interfaces; however, the amplitude has little influence on the first-order natural frequency of the system. For the harmonic excited analysis, the jump frequencies and hysteretic region both decrease with rougher contact interfaces. Moreover, it is inferred from the bifurcation diagrams that, increasing the excitation force, the system can bring about chaotic motions on rough contact interfaces.

A Research on the Stresses Distributed over Pipe Insulating Joints

2013 ◽  
Vol 753-755 ◽  
pp. 1530-1533
Author(s):  
Kang Yong ◽  
Nai Qin Chen
Keyword(s):  
3D Modeling ◽  
Computer Software ◽  
Structure Optimization ◽  
Mechanical Analysis ◽  
Structure Design ◽  
Analysis Software ◽  
Element Analysis ◽  
Joint Structure ◽  
Design Structure ◽  
Main Factors

By using CAD 3D modeling and structural statics of finite element analysis software ANSYS, the stress distribution of the insulating joint under different loads is obtained. The main factors are suggested, which influence the effects of the insulating joint, being base on the mechanical analysis of using computer software, and the ranges of concentrated stress are pointed out. These studies will help the insulating joint structure design, structure optimization and better applications.

Application of Regional Strain Energy in Topology Optimization With Inertia Relief Analysis

2013 ◽  
Author(s):  
Wei Song ◽  
Hae Chang Gea ◽  
Ren-Jye Yang ◽  
Ching-Hung Chuang
Keyword(s):  
Finite Element ◽  
Topology Optimization ◽  
Strain Energy ◽  
Computational Cost ◽  
Structure Design ◽  
Protective Structure ◽  
Element Analysis ◽  
Regional Strain ◽  
Unbalanced Loads ◽  
Energy Formulation

In finite element analysis, inertia relief solves the response of an unconstrained structure subject to constant or slowly varying external loads with static analysis computational cost. It is very attractive to utilize it in topology optimization to design structures under unbalanced loads, such as in impact and drop phenomena. In this paper, regional strain energy formulation and inertia relief is integrated into topology optimization to design protective structure under unbalanced loads. For background, the equations of inertia relief are introduced and a commonly used solving method is revisited. Then the regional strain energy formulation for topology optimization with inertia relief is proposed and its sensitivity is derived from the adjoint method. Based on the solving method, the sensitivity is evaluated term by term to simplify the results. The simplified sensitivity can be calculated easily using the output of commercial finite element packages. Finally, the effectiveness of this formulation is shown in the first example and the proposed regional strain energy formulation for topology optimization with inertia relief are presented and discussed in the protective structure design examples.

Finite Element Analysis and Topology Optimization Design for Motional Board of Injection Molding Machine

2014 ◽  
Vol 607 ◽  
pp. 573-576
Author(s):  
En Guang Zhang ◽  
Li Wang ◽  
Wen Ju Shan
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Topology Optimization ◽  
Injection Molding ◽  
Optimization Design ◽  
Structure Design ◽  
Molding Machine ◽  
Element Analysis ◽  
Injection Molding Machine ◽  
Load Carrying

The structure and the load-carrying capability of the front board of injection molding machine are more complex. The error of the approximation algorithm employed in engineering is larger so that the board may become invalid in the process of using, The finite element analysis can obtain the stress distribution in the parts so as to improve the accuracy of calculation and the quality of design; through The topology optimization analysis will take the initiative to find the optimal plan, which provides the theoretical basis for the improvement of the load-carrying capability and the structure design of board. This paper have conducted a parametric design, finite element analysis and the topology optimization design for a motional board of the injection molding machine using “Advanced simulation” of NX8.0, and get a quantitative conclusion of that the motional board volume is reduced and its stiffness is significantly enhanced.

scholarly journals Topology optimization of a novel fuselage structure in the conceptual design phase

2018 ◽  
Vol 90 (9) ◽  
pp. 1385-1393
Author(s):  
Dianzi Liu ◽  
Chuanwei Zhang ◽  
Z. Wan ◽  
Z. Du
Keyword(s):  
Topology Optimization ◽  
Optimization Technique ◽  
Design Tool ◽  
Computational Time ◽  
Element Analysis ◽  
Content Type ◽  
Shell Elements ◽  
Upper And Lower Extremities ◽  
German Aerospace ◽  
Comparison Of The Results

Purpose In recent years, innovative aircraft designs have been investigated by researchers to address the environmental and economic issues for the purpose of green aviation. To keep air transport competitive and safe, it is necessary to maximize design efficiencies of the aircrafts in terms of weight and cost. The purpose of this paper is to focus on the research which has led to the development of a novel lattice fuselage design of a forward-swept wing aircraft in the conceptual phase by topology optimization technique. Design/methodology/approach In this paper, the fuselage structure is modelled with two different types of elements – 1D beam and 2D shell – for the validation purpose. Then, the finite element analysis coupled with topology optimization is performed to determine the structural layouts indicating the efficient distributed reinforcements. Following that, the optimal fuselage designs are obtained by comparison of the results of 1D and 2D models. Findings The topological results reveal the need for horizontal stiffeners to be concentrated near the upper and lower extremities of the fuselage cross section and a lattice pattern of criss-cross stiffeners should be well-placed along the sides of the fuselage and near the regions of window locations. The slight influence of windows on the optimal reinforcement layout is observed. To form clear criss-cross stiffeners, modelling the fuselage with 1D beam elements is suggested, whereas the less computational time is required for the optimization of the fuselage modelled using 2D shell elements. Originality/value The authors propose a novel lattice fuselage design in use of topology optimization technique as a powerful design tool. Two types of structural elements are examined to obtain the clear reinforcement detailing, which is also in agreement with the design of the DLR (German Aerospace Center) demonstrator. The optimal lattice layout of the stiffeners is distinctive to the conventional semi-monocoque fuselage design and this definitely provides valuable insights into the more efficient utilization of composite materials for novel aircraft designs.

Multi-Material Topology Optimization for Additive Manufacturing

2015 ◽  
Author(s):  
Amir M. Mirzendehdel ◽  
Krishnan Suresh
Keyword(s):  
Topology Optimization ◽  
Additive Manufacturing ◽  
Optimization Methods ◽  
Optimal Designs ◽  
Element Analysis ◽  
First Order ◽  
Multiple Materials ◽  
Material Fabrication ◽  
Single Material ◽  
Order Element

Additive manufacturing (AM) and topology optimization strongly complement each other in that the complex and optimal designs created through the latter can directly be fabricated through AM, leading to reduced design and fabrication time. As AM expands into multi-material fabrication, there is a natural need for efficient multi-material topology optimization methods, where one must simultaneously optimize the topology, and the distribution of various materials within the topology. In this paper we generalize the single-material Pareto tracing method of topology optimization to multiple materials, and discuss its implementation using assembly-free finite element analysis, and first-order element-sensitivity. The effectiveness of the algorithm is demonstrated through illustrative examples.

scholarly journals Design and Thermal Stability Analysis of Swing Micro-Mirror Structure for Gravitational Wave Observatory in Space

Machines ◽  
2021 ◽  
Vol 9 (5) ◽  
pp. 104
Author(s):  
Kunyao Zheng ◽  
Mingming Xu
Keyword(s):  
Thermal Stability ◽  
Gravitational Wave ◽  
Natural Frequency ◽  
Solution Method ◽  
Element Analysis ◽  
Temperature Changes ◽  
First Order ◽  
Angle Deviation ◽  
Thermal Stability Of ◽  
Mirror Structure

A kind of swing micro-mirror structure with high stability for gravitational wave observatory in space is proposed in this paper. As the key interface instrument in the gravitational wave observatory, the swing micro-mirror structure plays a very important role. Firstly, the 3D model of the mechanism is designed and established. Then, the solution method of the index of stability, pointing jitter, is researched. After that, the thermal stability and the first-order natural frequency of the mechanism are researched via finite element analysis. The first-order natural frequency of the mechanism is 247.55 Hz, which can meet the requirements of the design. It can be seen from the results of the simulation, the amplitude spectral density of the mirror angle deviation is 3.975 nrad/√Hz when the range of temperature variation is 0.1 °C, which is able to meet the requirements of the design. The thermal stability has a closed relationship with the structural stability around the X-axis. In addition, this article also studies the thermal stability of the mechanism in the case of temperature changes in different directions. It is found that the thermal stability of the mechanism around the Y-axis would be significantly affected by the temperature changes along the Y-axis.

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