Heavy Rail Spray Quenching Wind Heat Stress and Residual Stress Analysis

2014 ◽  
Vol 513-517 ◽  
pp. 2590-2593
Author(s):  
Chun Ming Xu

Calculating the stress field distribution of the different working conditions which are the heating, heat preservation, forced cooling and so on, analyzing the impact of the quenching time on stress field, the result of calculation is more close to 3 d work piece quenching process. The result of the experiment and calculation results are analyzed and compared. Simulation results are in good agreement with the test result, spray quenching wind produces the smaller residual thermal stress and avoid the deformation and cracking of heavy rail. Provide the basis for setting reasonable heavy rail quenching process for the actual production.

2014 ◽  
Vol 487 ◽  
pp. 682-686
Author(s):  
Fu Quan Tu ◽  
Yang Mao ◽  
Ren Bo Xu

In this paper, the steel of U71Mn specifications for 60kg/m heavy rail is seen as a research object. Experimental method is employed to study the heavy rail hardened layer, including surface hardness, micro-structure and cross-sectional hardness under different cooling time during quenching. Experimental results showed that obtained heavy rail after wind cooling quenching finally met the Tb/T2344-2003 43-75 kg/m standard. Best quenching treatment condition is found and the defect is reduced to large extent when quenching time is 40 seconds, cooling time is 40 to 45 seconds, superior to the traditional spray cooling condition. These results provide an important reference for the quenching process of heavy rail.


2011 ◽  
Vol 71-78 ◽  
pp. 1217-1220
Author(s):  
Rui Tao Zhu

The paper takes a realistic coke drum as an example. A finite element analysis model using ANSYS is made, acquired with indirect coupling method, and circumferential thermal stress field of coke drum is calculated. Especially, the boundary conditions are based on the measured data of the realistic coke drum. Then circumferential thermal stress field of coke drum is calculated. The calculation results indicate that the circumferential temperature difference with the same height has little impact to stress of the drum and the circumferential temperature difference has the most important effect on coke drum skirt, so the impact to circumferential cracking of the skirt weld cannot be neglected.


Author(s):  
Thanh Mai Vu ◽  
Donny Hartanto

A comparison between stochastic and deterministic depletion calculations based on a graphite-filled MOX fuel assembly configuration is presented in this paper. The infinite multiplication factors and isotope inventory changes as a function of burnup obtained by Monte Carlo method module SCALE/KENO and deterministic method module SCALE/NEWT are compared with those obtained by deterministic code HELIOS. The impact in calculation results by using different nuclear data library is also investigated. The SCALE/KENO results show a good agreement with SCALE/NEWT results in the eigenvalue as a function of burnup (less than 0.1%). However, the absolute difference in the initial k¥ between SCALE/KENO and NEWT modules and HELIOS results is quite large (around 1.1%) and the isotope inventory changes show quite differently at the end of cycle. The uranium and plutonium depletion rates calculated by SCALE/KENO and SCALE/NEWT have quite good agreement. By using the same data library, the good agreement between stochastic and deterministic code’s results were confirmed.


2008 ◽  
Vol 36 (3) ◽  
pp. 211-226 ◽  
Author(s):  
F. Liu ◽  
M. P. F. Sutcliffe ◽  
W. R. Graham

Abstract In an effort to understand the dynamic hub forces on road vehicles, an advanced free-rolling tire-model is being developed in which the tread blocks and tire belt are modeled separately. This paper presents the interim results for the tread block modeling. The finite element code ABAQUS/Explicit is used to predict the contact forces on the tread blocks based on a linear viscoelastic material model. Special attention is paid to investigating the forces on the tread blocks during the impact and release motions. A pressure and slip-rate-dependent frictional law is applied in the analysis. A simplified numerical model is also proposed where the tread blocks are discretized into linear viscoelastic spring elements. The results from both models are validated via experiments in a high-speed rolling test rig and found to be in good agreement.


2017 ◽  
Vol 2 (4) ◽  
pp. 25
Author(s):  
L. A. Montoya ◽  
E. E. Rodríguez ◽  
H. J. Zúñiga ◽  
I. Mejía

Rotating systems components such as rotors, have dynamic characteristics that are of great importance to understand because they may cause failure of turbomachinery. Therefore, it is required to study a dynamic model to predict some vibration characteristics, in this case, the natural frequencies and mode shapes (both of free vibration) of a centrifugal compressor shaft. The peculiarity of the dynamic model proposed is that using frequency and displacements values obtained experimentally, it is possible to calculate the mass and stiffness distribution of the shaft, and then use these values to estimate the theoretical modal parameters. The natural frequencies and mode shapes of the shaft were obtained with experimental modal analysis by using the impact test. The results predicted by the model are in good agreement with the experimental test. The model is also flexible with other geometries and has a great time and computing performance, which can be evaluated with respect to other commercial software in the future.


2018 ◽  
Vol 2018 ◽  
pp. 1-15 ◽  
Author(s):  
Xichuan Liu ◽  
Taichang Gao ◽  
Yuntao Hu ◽  
Xiaojian Shu

In order to improve the measurement of precipitation microphysical characteristics sensor (PMCS), the sampling process of raindrops by PMCS based on a particle-by-particle Monte-Carlo model was simulated to discuss the effect of different bin sizes on DSD measurement, and the optimum sampling bin sizes for PMCS were proposed based on the simulation results. The simulation results of five sampling schemes of bin sizes in four rain-rate categories show that the raw capture DSD has a significant fluctuation variation influenced by the capture probability, whereas the appropriate sampling bin size and width can reduce the impact of variation of raindrop number on DSD shape. A field measurement of a PMCS, an OTT PARSIVEL disdrometer, and a tipping bucket rain Gauge shows that the rain-rate and rainfall accumulations have good consistencies between PMCS, OTT, and Gauge; the DSD obtained by PMCS and OTT has a good agreement; the probability of N0, μ, and Λ shows that there is a good agreement between the Gamma parameters of PMCS and OTT; the fitted μ-Λ and Z-R relationship measured by PMCS is close to that measured by OTT, which validates the performance of PMCS on rain-rate, rainfall accumulation, and DSD related parameters.


2019 ◽  
Vol 88 (2) ◽  
pp. 20902
Author(s):  
O. Achkari ◽  
A. El Fadar

Parabolic trough collector (PTC) is one of the most widespread solar concentration technologies and represents the biggest share of the CSP market; it is currently used in various applications, such as electricity generation, heat production for industrial processes, water desalination in arid regions and industrial cooling. The current paper provides a synopsis of the commonly used sun trackers and investigates the impact of various sun tracking modes on thermal performance of a parabolic trough collector. Two sun-tracking configurations, full automatic and semi-automatic, and a stationary one have numerically been investigated. The simulation results have shown that, under the system conditions (design, operating and weather), the PTC's performance depends strongly on the kind of sun tracking technique and on how this technique is exploited. Furthermore, the current study has proven that there are some optimal semi-automatic configurations that are more efficient than one-axis sun tracking systems. The comparison of the mathematical model used in this paper with the thermal profile of some experimental data available in the literature has shown a good agreement with a remarkably low relative error (2.93%).


2009 ◽  
Vol 615-617 ◽  
pp. 311-314 ◽  
Author(s):  
W.S. Loh ◽  
J.P.R. David ◽  
B.K. Ng ◽  
Stanislav I. Soloviev ◽  
Peter M. Sandvik ◽  
...  

Hole initiated multiplication characteristics of 4H-SiC Separate Absorption and Multiplication Avalanche Photodiodes (SAM-APDs) with a n- multiplication layer of 2.7 µm were obtained using 325nm excitation at temperatures ranging from 300 to 450K. The breakdown voltages increased by 200mV/K over the investigated temperature range, which indicates a positive temperature coefficient. Local ionization coefficients, including the extracted temperature dependencies, were derived in the form of the Chynoweth expression and were used to predict the hole multiplication characteristics at different temperatures. Good agreement was obtained between the measured and the modeled multiplication using these ionization coefficients. The impact ionization coefficients decreased with increasing temperature, corresponding to an increase in breakdown voltage. This result agrees well with the multiplication characteristics and can be attributed to phonon scattering enhanced carrier cooling which has suppressed the ionization process at high temperatures. Hence, a much higher electric field is required to achieve the same ionization rates.


1984 ◽  
Vol 106 (2) ◽  
pp. 306-312
Author(s):  
S. K. Mao ◽  
D. T. Li

A streamline curvature method for calculating S1 surface flow in turbines is presented. The authors propose a simple method in which a domain of calculation can be changed into an orderly rectangle without making coordinate transformations. Calculation results obtained on subsonic and transonic turbine cascades have been compared with those of experiment and another theory. Good agreement has been found. When calculating blade-to-blade flow velocity at subsonic speed, a function approximation technique can be used in lieu of iteration method in order to reduce calculation time. If the calculated flow section is of a mixed (subsonic-supersonic) flow type, a Boolean expression obtained from the truth table of flow states is proposed to judge the integrated character of the mixed flow section. Similarly, another Boolean expression is used to determine whether there exists a “choking” of the relevant section. Periodical conditions are satisfied by iterating the first-order derivative of stagnation streamline, which is formed simultaneously. It can be proved that the stagnation streamline formed in this way is unique.


2012 ◽  
Vol 535-537 ◽  
pp. 697-700
Author(s):  
Zhong Feng Guo ◽  
Jun Hong Hu ◽  
Xue Yan Sun

Roll wear model for Hot Strip Mill (HSM) was researched and the factors affect roll wear are analyzed. The simulation program was compiled by program visual C++ language and work roll wear was calculated according to the rolling schedule. Calculation results shows that roll wear like box shape. Strip width affects roll wear clearly. The strip length is one of the important issues which affect roll wear. Work roll wear of F7 top roll middle get to 280μm after a rolling schedule. Roll wear curve calculated by program were good agreement with the wear curve got by high-precision grinder. The results show that the roll wear model has high accuracy.


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