The Study Wear Resistance of the Modified Surface of the Cutting Tool

2014 ◽  
Vol 548-549 ◽  
pp. 417-421 ◽  
Author(s):  
Anatoliy Stepanovich Vereschaka ◽  
Alexey Anatolevich Vereschaka ◽  
Mars S. Migranov
Keyword(s):  
Wear Resistance ◽  
Tool Life ◽  
Chemical Elements ◽  
Cutting Tools ◽  
Cutting Fluid ◽  
High Wear Resistance ◽  
Multilayer Coatings ◽  
Ion Nitriding ◽  
Coating Deposition ◽  
Modified Surface

One of the effective ways to improve the efficiency of cutting tools is the use of innovative types of multilayer coatings combining friction properties and high wear resistance. The object of study of this work was to investigate the influence of the composition of sublayer with anti-friction properties like component functional multilayer coatings on tool life. The data obtained in these studies were the basis for the development of the concept of functional multilayer coatings for cutting tools with programmable properties, providing an opportunity for each coating layer to perform a required function at a certain stage of tool wear. As used HSS substrate which is preliminarily subjected to ion nitriding by glow discharge and in addition alloyed gas-metal ions before coating deposition. The final step involved coating deposition process TiCrN using filtered cathodic vacuum arc deposition (FCVAD). Studies have shown that mixing the antifriction alloys which are widely used to improve friction properties allow to increase the tool life is not more than two times. This method of the tool life increase by reducing the shear strength of boundary adhesion between the tool and the work material does not seem to be the most effective for multilayered coatings under analysis, as for almost all studied anti-friction materials, the adhesion between the coating and the modified surface was rather low. This precludes their practical application due to technological reasons. Implantation the chemical elements can achieve much better results. Elements such as indium, silver and nitrogen increase tool life in 2 - 3 times for different cutting conditions (using dry cutting or cutting with cutting fluid). The obtained results can be considered as the most promising. Indium and silver are interactive with respect to Fe and may be used as lubricants in metal and promote a crushed chip forming at cutting using coating under the study. Ion surface modification of the tool with other studied elements demonstrates unstable or negative results that reduction in tool life or inability to provide good adhesion between the coating and substrate.

scholarly journals Tribological properties of ion-modified composite coatings

2021 ◽  
Vol 2059 (1) ◽  
pp. 012015
Author(s):  
M Sh Migranov ◽  
A M Migranov ◽  
S R Shekhtman
Keyword(s):  
Wear Resistance ◽  
Tool Life ◽  
High Speed ◽  
Composite Coatings ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Hard Coating ◽  
Ion Nitriding ◽  
Additional Layer ◽  
Nitrided Surface

Abstract The paper presents the results of a study of one of the ways to increase the wear resistance of “duplex” coatings applied to cutting tools, which are due to preliminary diffusion saturation of the tool surface with nitrogen (known as ion nitriding) followed by physical deposition of a hard coating (Ti, Cr) N. The proposed coating also contains an additional layer with an impurity of ions, deposited on a preliminary nitrided surface of high speed steel before the deposition of a hard coating. Tests were carried out to evaluate the effect of these modified layers on the tool life of the HSS tool. The greatest wear resistance after "triplex" - treatment was achieved during ion implantation of titanium into a pre-nitrided surface. The coefficient of friction of the modified layer was studied at different contact temperatures. Ionic mixing contributes to the appearance of a thin surface layer with an amorphous-like structure, which prolongs the stage of normal wear, which significantly increases the tool life as a result of the self-organization process.

Research on the Cutting Performance and Parameter Optimization of TiAlN Coated Cutting Tools in Cutting Stainless Steel

2014 ◽  
Vol 488-489 ◽  
pp. 277-280
Author(s):  
Sha Sha Wei ◽  
Wei Wei ◽  
Ping Shan Lu ◽  
Rong Chuan Lin
Keyword(s):  
Stainless Steel ◽  
Wear Resistance ◽  
Tool Life ◽  
Parameter Optimization ◽  
Cutting Tools ◽  
Cutting Performance ◽  
High Wear Resistance ◽  
Mechanics Performance ◽  
Optimum Cutting ◽  
Coated Cemented Carbide

TiAlN coated cemented carbide is a new style material and enjoys many advantages such as high wear resistance ,good physical and mechanics performance. Through cutting tests of machining stainless steel S17700, we study the effects of different cutting performance on tool life to get optimum cutting performance when tool life is constant. The study shows that this cutter is a better material in cutting stainless steel.

scholarly journals Estimation of Wear Resistance for Multilayer Coatings Obtained by Nitrogenchroming

Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1153
Author(s):  
Ivan Pavlenko ◽  
Jozef Zajac ◽  
Nadiia Kharchenko ◽  
Ján Duplák ◽  
Vitalii Ivanov ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Spectral Analysis ◽  
Friction Coefficient ◽  
Cutting Tools ◽  
Wear Intensity ◽  
Maximum Amount ◽  
Multilayer Coatings ◽  
Wear Depth ◽  
X Ray ◽  
Machine Parts

This article deals with improving the wear resistance of multilayer coatings as a fundamental problem in metal surface treatment, strengthening elements of cutting tools, and ensuring the reliability of machine parts. It aims to evaluate the wear depth for multilayer coatings by the mass loss distribution in layers. The article’s primary purpose is to develop a mathematical method for assessing the value of wear for multilayer steel-based coatings. The study material is a multilayer coating applied to steel DIN C80W1. The research was performed using up-to-date laboratory equipment. Nitrogenchroming has been realized under overpressure in two successive stages: nitriding for 36 h at temperature 540 °C and chromizing during 4 h at temperature 1050 °C. The complex analysis included several options: X-ray phase analysis, local micro-X-ray spectral analysis, durometric analysis, and determination of wear resistance. These analyses showed that after nitrogenchroming, the three-layer protective coating from Cr23C6, Cr7C3, and Cr2N was formed on the steel surface. Spectral analysis indicated that the maximum amount of chromium 92.2% is in the first layer from Cr23C6. The maximum amount of carbon 8.9% characterizes the layer from Cr7C3. Nitrogen is concentrated mainly in the Cr2N layer, and its maximum amount is 9.4%. Additionally, it was determined that the minimum wear is typical for steel DIN C80W1 after nitrogenchroming. The weight loss of steel samples by 25 mg was obtained. This value differs by 3.6% from the results evaluated analytically using the developed mathematical model of wear of multilayer coatings after complex metallization of steel DIN C80W1. As a result, the impact of the loading mode on the wear intensity of steel was established. As the loading time increases, the friction coefficient of the coated samples decreases. Among the studied samples, plates from steel DIN C80W1 have the lowest friction coefficient after nitrogenchroming. Additionally, a linear dependence of the mass losses on the wearing time was obtained for carbide and nitride coatings. Finally, an increase in loading time leads to an increase in the wear intensity of steels after nitrogenchroming. The achieved scientific results are applicable in developing methods of chemical-thermal treatment, improving the wear resistance of multilayer coatings, and strengthening highly loaded machine parts and cutting tools.

scholarly journals Wear Resistance of (Ti,Al)N Metallic Coatings for Extremal Working Conditions

Coatings ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 157
Author(s):  
Jarosław Mikuła ◽  
Daniel Pakuła ◽  
Ludwina Żukowska ◽  
Klaudiusz Gołombek ◽  
Antonín Kříž
Keyword(s):  
Wear Resistance ◽  
Functional Properties ◽  
Tool Life ◽  
Cutting Tools ◽  
Hard Coatings ◽  
Metallographic Analysis ◽  
Process Conditions ◽  
Tool Materials ◽  
Coated Materials ◽  
Wide Range

The article includes research results for the functional properties achieved for a wide range of sintered tool materials, including sintered carbides, cermets and three types of Al2O3 oxide tool ceramics ((Al2O3 + ZrO2, Al2O3 + TiC and Al2O3 + SiC(w)) with (Ti,Al)N coating deposited in the cathodic arc evaporation (CAE-PVD) method and comparison with uncoated tool materials. For all coated samples, a uniform wear pattern on tool shank was observed during metallographic analysis. Based on the scanning electron microscope (SEM) metallographic analysis, it was found that the most common types of tribological defects identified in tested materials are: mechanical defects and abrasive wear of the tool side, crater formation on the tool face, cracks on the tool side, chipping on the cutting edge and built-up edge from chip fragments. Deposition of (Ti,Al)N coating on all tested substrates increases the wear resistance and also limits the exceeding of critical levels of permanent stresses. It even increases the tool life many times over. Such a significant increase in tool life results, among other things, from a large increase in microhardness of PVD coated materials compared to uncoated samples, increased resistance to thermal and chemical abrasion, improved chip formation and removal process conditions. Use of hard coatings applied to sintered tool materials is considered to be one of the most important achievements in improving the functional properties of cutting tools and can still be developed by improving the coating structure solutions (sorted and nanocrystalline structures) and extending the range of coating applications (Ti,Al)N in a variety of substrates.

Development of Cutting Tools With Micro-Textured Surface for High Speed Machining of Ti-6Al-4V

2021 ◽  
Author(s):  
Mitsuru Hasegawa ◽  
Tatsuya Sugihara
Keyword(s):  
Tool Life ◽  
High Speed ◽  
Metal Cutting ◽  
Failure Process ◽  
Cutting Tools ◽  
Cutting Temperature ◽  
Cutting Speed ◽  
Cutting Fluid ◽  
Textured Surface ◽  
Textured Surfaces

Abstract In cutting of Ti-6Al-4V alloy, the cutting speed is limited since a high cutting temperature leads to severe tool wear and short tool life, resulting in poor production efficiency. On the other hand, some recent literature has reported that various beneficial effects can be provided by forming micro-textures on the tool surface in the metal cutting process. In this study, in order to achieve high-performance machining of Ti-6Al-4V, we first investigated the mechanism of the tool failure process for a cemented carbide cutting tool in high-speed turning of Ti-6Al-4V. Based on the results, cutting tools with micro textured surfaces were developed under the consideration of a cutting fluid action. A series of experiments showed that the textured rake face successfully decreases the cutting temperature, resulting in a significant suppression of both crater wear and flank wear. In addition, the temperature zone where the texture tool is effective in terms of the tool life in the Ti-6Al-4V cutting was discussed.

scholarly journals Analysis of Wear Resistance of Borided Steel C45

Materials ◽  
2020 ◽  
Vol 13 (23) ◽  
pp. 5529
Author(s):  
Mykhaylo Pashechko ◽  
Krzysztof Dziedzic ◽  
Jerzy Jozwik
Keyword(s):  
Wear Resistance ◽  
Wear Surface ◽  
Chemical Elements ◽  
Substrate Material ◽  
High Wear Resistance ◽  
Material Research ◽  
Specific Pressure ◽  
Diffusion Coatings ◽  
Boride Coatings ◽  
Induced Structure

The wear resistance of diffusion coatings in conditions of specific pressures of 3, 7 and 10 MPa was studied. The boride coatings were prepared by means of diffusion methods using C45 steel as the substrate material. Research on the microstructure and redistribution of chemical elements on wear surface of a borided layer was carried out. It was found that the boride coatings should be used under a specific pressure of 7 MPa. It was found that the wear of friction couple coating of steel C45 under specific pressure of 3 MPa proceeds according to the oxidation wear mechanism, while under specific pressures of 7 and 10 MPa the abrasive wear prevails. The wear-induced segregation of atoms in coatings was studied using secondary mass-spectroscopy method (SIMS). Increased C, O, and B concentrations were noticed at the wear surface on depth from 50 to 2000 Å. The secondary wear-induced structure formation on the wear surface resulted in high wear resistance of diffusion borided coatings.

FERRO-TITANIT C-SPEZIAL

Alloy Digest ◽  
2018 ◽  
Vol 67 (2) ◽  
Keyword(s):  
Wear Resistance ◽  
Metal Matrix ◽  
Cutting Tools ◽  
Heat Treating ◽  
High Wear Resistance ◽  
Matrix Composites ◽  
Bend Strength ◽  
Powder Metal ◽  
Powder Metallurgy Process ◽  
Metallurgy Process

Abstract FERRO-TITANIT C-SPEZIAL is one of a series of metal-matrix composites manufactured by a powder metallurgy process. Ferro-Titanit C-SPEZIAL contains 33% titanium carbide, one of the hardest and most resistant carbides. Because of its high wear resistance and low tendency towards cold welding, Ferro-Titanit is particularly used in forming and cutting tools. This datasheet provides information on composition, physical properties, microstructure, hardness, elasticity, and compressive and bend strength. It also includes information on wear resistance as well as forming, heat treating, machining, and powder metal forms. Filing Code: SA-812. Producer or source: Deutsche Edelstahlwerke GmbH.

Effect of Cutting Fluid on Diamond Tool Life under Micro V-Groove Turning of Cobalt-Free Tungsten Carbide

2014 ◽  
Vol 1017 ◽  
pp. 181-186 ◽  
Author(s):  
Akinori Yui ◽  
Takayuki Kitajima ◽  
Peter Krajnik ◽  
Katsuko Harano ◽  
Hitoshi Sumiya ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Tungsten Carbide ◽  
Tool Life ◽  
Vegetable Oil ◽  
Diamond Tool ◽  
Rake Angle ◽  
Cutting Fluid ◽  
Tool Edge ◽  
Tool Edge Wear ◽  
Edge Wear

Micro-machining of hard dies and molds for optical parts or precision instruments is required to extend die and mold life. This paper investigates the effect of cutting fluid on diamond tool life under micro V-groove turning of cobalt-free tungsten carbide. Zinc dialkyldithiophosphate fluid (ZnDTP) displayed excellent diamond tool wear resistance in previous experiments. The performance of this cutting fluid is compared to newly developed vegetable oil based cutting fluid with dispersed MoS2 nanotubes. This paper investigates nanopolycrystalline diamond (NPD) tool life with a rake angle of 0° and-30° under continuous micro V-groove turning (i.e. face turning), of cobalt-free tungsten carbide using the developed cutting fluids. Superior diamond tool edge wear resistance is observed when using the dispersed MoS2 nanotubes in vegetable oil and using a NPD tool with a-30° rake angle.

Turning of SAE 1050 Steel With Vegetable Base Cutting Fluid

2012 ◽  
Author(s):  
Rosemar Batista da Silva ◽  
Álisson Rocha Machado ◽  
Déborah de Oliveira Almeida ◽  
Emmanuel O. Ezugwu
Keyword(s):  
Tool Wear ◽  
Tool Life ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Cutting Fluid ◽  
Depth Of Cut ◽  
Cutting Fluids ◽  
Manufacturing Companies ◽  
Machining Performance ◽  
Increase Tool Life

The study of cutting fluid performance in turning is of great importance because its optimization characteristics has associated benefits such as improved tool life and overall quality of machined components as well as reduction in power consumption during machining. However, there are recent concerns with the use of cutting fluids from the environmental and health standpoints. Since environmental legislation has become more rigorous, the option for “green machining” attracts the interest of several manufacturing companies. It is important to consider the cost of machining which is associated with tool wear, depending on the cutting environment. The use of vegetable oil may be an interesting alternative to minimize the health and environmental problems associated with cutting fluids without compromising machining performance. This paper presents a comparative study of mineral and vegetable cutting fluids in terms of tool wear after turning SAE 1050 steel grade with cemented carbide cutting tools. Constant depth of cut of 2mm and variable cutting speed (200 and 350 m/min) and feed rate (0.20 and 0.32 mm/rev) were employed. Test results suggest that is possible to achieve improvement in machinability of the material and increase tool life by using vegetable cutting fluid during machining. Tool life increased by about 85% when machining with vegetable-based fluids compared to mineral-based fluids. Analysis of the worn tools, however, revealed a more uniform wear on the worn flank face when machining with mineral-based fluids.

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