Cement-Free Mortar Using Ground Granulated Blast-Furnace Slag with Different Alkali-Activators

2014 ◽  
Vol 578-579 ◽  
pp. 1430-1440 ◽  
Author(s):  
Joon Woo Park ◽  
Sung In Hong ◽  
Hee Jun Yang ◽  
Thamara Tofeti Lima ◽  
Ki Yong Ann

The present study concerns a development of cement-free concrete using ground granulated blast-furnace slag (GGBS) with alkali-activators such as KOH, NaOH, and Ca (OH)2. To find out the development among three different activators, the concentration of hydroxyl ion was kept 0.5%, 1.0%, 1.5%, 2.0% and 3.0% by weight of binder irrespective of cations. The setting time was measured by penetration resistance immediately after casting of mortar. The development of compressive strength was measured at 7, 14, 28, and 91 days. The pore structure of cement-free mortar was examined by the mercury intrusion porosimetry (MIP) and rapid chloride penetration test (RCPT). Simultaneously, grew sample was used to microscopically observe at the XRD. For strength of cement-free mortar, mixed with KOH or NaOH was as high as OPC at 3.0 % by weight of binder. However, the compressive strength of cement-free concrete mixed with 3.0 % Ca (OH)2 by weight of binder had just half strength of OPC mortar. Cement-free concrete activated with NaOH and Ca (OH)2 had higher total pore volume, however, it had lower ionic penetrability due to the pore type which mostly consist of gel pores. For pore structure of cement-free mortar mixed with KOH, the total volume had similarity to that of OPC mortar, however, it had lower penetrability. Therefore, it may have higher resistance to chloride transport than that of OPC mortar.

Materials ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 3448
Author(s):  
Chenhui Jiang ◽  
Aiying Wang ◽  
Xufan Bao ◽  
Zefeng Chen ◽  
Tongyuan Ni ◽  
...  

This paper presents an experimental investigation on geopolymer coatings (GPC) in terms of surface protection of civil structures. The GPC mixtures were prepared with a quadruple precursor simultaneously containing fly ash (FA), ground granulated blast-furnace slag (GBFS), metakaolin (MK), and Portland cement (OPC). Setting time, compressive along with adhesive strength and permeability, were tested and interpreted from a perspective of potential applications. The preferred GPC with favorable setting time (not shorter than 120 min) and desirable compressive strength (not lower than 35 MPa) was selected from 85 mixture formulations. The results indicate that balancing strength and setting behavior is viable with the aid of the multi-componential precursor and the mixture design based on total molar ratios of key oxides or chemical elements. Adhesive strength of the optimized GPC mixtures was ranged from 1.5 to 3.4 MPa. The induced charge passed based on a rapid test of coated concrete specimens with the preferred GPC was 30% lower than that of the uncoated ones. Setting time of GPC was positively correlated with η[Si/(Na+Al)]. An abrupt increase of setting time occurred when the molar ratio was greater than 1.1. Compressive strength of GPC was positively affected by mass contents of ground granulated blast furnace slag, metakaolin and ordinary Portland cement, and was negatively affected by mass content of fly ash, respectively. Sustained seawater immersion impaired the strength of GPC to a negligible extent. Overall, GPC potentially serves a double purpose of satisfying the usage requirements and achieving a cleaner future.


2017 ◽  
Vol 68 (6) ◽  
pp. 1182-1187
Author(s):  
Ilenuta Severin ◽  
Maria Vlad

This article presents the influence of the properties of the materials in the geopolymeric mixture, ground granulated blast furnace slag (GGBFS) + wheat straw ash (WSA) + uncalcined red mud (RMu), and ground granulated blast furnace slag + wheat straw ash + calcined red mud (RMc), over the microstructure and mechanical properties of the synthesised geopolymers. The activation solutions used were a NaOH solution with 8M concentration, and a solution realised from 50%wt NaOH and 50%wt Na2SiO3. The samples were analysed: from the microstructural point of view through SEM microscopy; the chemical composition was determined through EDX analysis; and the compressive strength tests was done for samples tested at 7 and 28 days, respectively. The SEM micrographies of the geopolymers have highlighted a complex structure and an variable compressive strength. Compressive strength varied from 24 MPa in the case of the same recipe obtained from 70% of GGBFS + 25% WSA +5% RMu, alkaline activated with NaOH 8M (7 days testing) to 85 MPa in the case of the recipe but replacing RMu with RMc with calcined red mud, alkaline activated with the 50%wt NaOH and 50%wt Na2SiO3 solution (28 days testing). This variation in the sense of the rise in compressive strength can be attributed to the difference in reactivity of the materials used in the recipes, the curing period, the geopolymers structure, and the presence of a lower or higher rate of pores, as well as the alkalinity and the nature of the activation solutions used.


Materials ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 382 ◽  
Author(s):  
Danying Gao ◽  
Zhenqing Zhang ◽  
Yang Meng ◽  
Jiyu Tang ◽  
Lin Yang

This work aims to investigate the effect of additional flue gas desulfurization gypsum (FGDG) on the properties of calcium sulfoaluminate cement (CSAC) blended with ground granulated blast furnace slag (GGBFS). The hydration rate, setting time, mechanical strength, pore structure and hydration products of the CSAC-GGBFS mixture containing FGDG were investigated systematically. The results show that the addition of FGDG promotes the hydration of the CSAC-GGBFS mixture and improves its mechanical strength; however, the FGDG content should not exceed 6%.


2020 ◽  
Vol 4 (1) ◽  
pp. 61
Author(s):  
Hardjono Hardjono ◽  
Cucuk Evi Lusiani ◽  
Agung Ari Wibowo ◽  
Mochammad Agung Indra Iswara

Produksi semen setengah jadi (clinker) membutuhkan energi yang tinggi sehingga menggunakan batu bara dalam jumlah besar. Hal ini menyebabkan biaya produksi dari pabrik semen juga tinggi. Kebutuhan energi yang besar untuk menghasilkan clinker tersebut dapat dikurangi dengan menambahan blast furnace slag sebagai campuran pembuatan semen. Campuran clinker dapat menghasilkan produk semen yang memiliki waktu pengikatan dan kuat tekan sesuai SNI. Pengaruh penambahan blast furnace slag sebagai campuran clinker terhadap waktu pengikatan dan kuat tekan semen dapat dioptimalkan dengan response surface methodology (RSM) menggunakan Central Composite Design (CCD). Optimasi dengan menggunakan RSM bertujuan untuk mengetahui kondisi optimum pada penambahan blast furnace slag dan clinker terhadap variabel respon berupa waktu pengikatan awal, waktu pengikatan akhir, dan kuat tekan. Hasil uji ANOVA dan analisis response surface menunjukkan bahwa penambahan blast furnace slag sebagai campuran dalam pembuatan semen memberikan pengaruh yang signifikan terhadap waktu pengikatan awal, waktu pengikatan akhir, dan kuat tekan. Penambahan 5% blast furnace slag dengan 92,5% clinker pada campuran clinker dan gypsum merupakan kondisi optimum yang memberikan pengaruh signifikan terhadap variabel respon.The production of clinker consumes high energy and causes high production cost of cement industry. It can be reduced by adding blast furnace slag as a mixture in cement production. The blast furnace slag - clinker mixture can produce cement with setting time and compressive strength according to SNI. The effect of the addition of blast furnace slag as a clinker mixture to the setting time and compressive strength of cement can be optimized by response surface methodology (RSM) using Central Composite Design (CCD). Optimization by using RSM aims to determine the optimum condition of the blast furnace slag – clinker mixture to the initial setting time, final setting time, and compressive strength. ANOVA test results and response surface analysis show that the addition of blast furnace slag into the cement mixture has a significant influence on the initial setting time, final setting time, and compressive strength. The addition of  5% blast furnace slag with  92.5% clinker in the mixture of clinker and gypsum is the optimum condition which gives a significant effect on the response variable.


This paper aims to investigate the influence of alkaline activators solution i.e, Na2SiO3 / NaOH on compressive strength of geopolymer concrete mixed with Ground Granulated Blast furnace slag (GGBS) for constant molarity 8 M. The ratio of alkali to binder ratio is taken as 0.5 and the ratio of Na2SiO3 / NaOH is 2.5. The geopolymer mix is based on pervious sutdies. As per Indian standard size moulds for the cube, cylinder and prism are cast, cured and tested.The specimens were tested for fresh concrete properties such as slump cone test and hardened properties such as compressive strength for cubes, split tensile strength for cylinders and flexural strength for prism different days of curing under ambient temperature. Also, a microstructural study is done by using Scanning electron microscopy (SEM), Energy dispersive X-ray (EDX) for the tested sample. It is found from the test results that, with the aid of alumino-silicate solution, early strength is achieved by geopolymer concrete within 7 days under ambient condition due to the presence of ground granulated slag.


2015 ◽  
Vol 16 (SE) ◽  
pp. 509-517
Author(s):  
Fatemeh Sayyahi ◽  
Hamid Shirzadi

 In this study, the properties of concrete with different amounts of Ground Granulated Blast-Furnace Slag (GGBFS) has been studied. In another part, the test deals to assess the properties of concrete containing GGBFS with micro-SiO2. The results show that the slag has pozzolan properties and its use up to 20% in the concrete, has no harmful effect on concrete properties. The simultaneous use of micro-SiO2 with blast furnace slag have little effect, as well as micro-SiO2 covers the defects caused by the use of slag. The results indicate that the use of micro-SiO2 and slag has good effects on the strength of concrete up to a certain age, so that its compressive strength is increased. Water-cement ratio was 0.42 and 12.5 mm for maximum size of aggregate and cement content in concrete was 425 kg per cubic meter. Compressive strength of concrete samples was measured at ages 7, 28, 56 and 90-day and flexural and tensile strength and water absorption after 28-day and 90 days also was measured.


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