On the Use of Composite-Steel Joint for Semi-Monocoque Frame Design

2014 ◽  
Vol 619 ◽  
pp. 23-27
Author(s):  
Thanyarat Singhanart ◽  
Kulanun Chutisemachai ◽  
Kiatnathee Dilokthonsakun ◽  
Jintasarn Sanchai ◽  
Kasemphan Siriployngam

The design of semi-monocoque frame by using the composite-steel joint is considered in this paper. The frame is designed with weight less than 30kg and torsional stiffness more than 1200 Nm/deg. In order to design the semi-monocoque frame, the analysis of the composite-steel joint has to be clearly investigated. Therefore, the stress analysis of composite-steel joint is performed and then the frame is designed. The double lab joint with two holes is tested and verified by the experiments. The carbon-fiber fabric laminated with the KEVLAR fabric composite laminate is used for composite part. From experiments, the joint’s strength can be increased by using the eccentric holes. Therefore, in order to meet the requirement of the SAE rules; load capacity more than 30 kN, the eccentric hole double lap joint is numerically designed and applied to semi-monocoque frame. The joint has strength of 32 kN and can be used in frame design. The semi-monocoque frame is designed and analyzed by finite element analysis. The maximum stress at maximum load is 208 MPa which is less than the yield strength of the materials so it can withstand the loads, the mass is 29.6kg, and the torsional stiffness of the frame is 1408 Nm/degree. Therefore, the semi-monocoque frame can be successfully designed.

2021 ◽  
Vol 328 ◽  
pp. 07003
Author(s):  
Cipto Cipto ◽  
Klemens A. Rahangmetan ◽  
Christian Wely Wullur ◽  
Farid Sariman ◽  
Hariyanto Hariyanto

This study analyzes the maximum load on the shaft construction with a diameter of 12 mm and a length of 581 mm. The shaft is designed as a shaft for cutting meat with a capacity of 5 kg. The analysis was performed using the finite element analysis method included in the Autodesk software. According to mathematical calculations, the shaft is considered safe because the value of the admissible tension τa = 7.380 kg / mm2 is greater than the maximum tension τp 5.62 kg / mm2. Based on the simulation results of the test, the shaft experiences a maximum off-stress of 61.89 MPa, a maximum displacement of 0.07715 mm, , and a safety factor of 3.34 µl so that the shaft is classified as safe for use with a Load capacity of 5 Kg


2021 ◽  
Vol 11 (5) ◽  
pp. 2348
Author(s):  
Min Sook Kim ◽  
Young Hak Lee

Many structural retrofitting methods tend to only focus on how to improve the strength and ductility of structural members. It is necessary for developing retrofitting strategy to consider not only upgrading the capacity but also achieving rapid and economical construction. In this paper, a new retrofitting details and technique is proposed to improve structural capacity and constructability for retrofitting reinforced concrete beams. The components of retrofitting are prefabricated, and the components are quickly assembled using bolts and chemical anchors on site. The details of modularized steel plates for retrofitting have been chosen based on the finite element analysis. To evaluate the structural performance of concrete beams retrofitted with the proposed details, five concrete beams with and without retrofitting were tested. The proposed retrofitting method significantly increased both the maximum load capacity and ductility of reinforced concrete beams. The test results showed that the flexural performance of the existing reinforced concrete beams increased by 3 times, the ductility by 2.5 times, and the energy dissipation capacity by 7 times.


2018 ◽  
Vol 15 (1) ◽  
pp. 11-15 ◽  
Author(s):  
Afaque Umer ◽  
Adil Ata Azmi ◽  
Mohd. Reyaz-Ur-Rahim

Abstract Road bicycles form an intrinsic part of economic transportation. The overall efficiency and performance depend solely on the weight and frame structure. The benchmarks for an innovative frame design are kept in terms of lightweight, fatigue failure, lateral stiffness, torsional stiffness, impact forces and loading capabilities. The deformation and propulsion of bicycle consume rider’s energy, a reduction in deformation and mass of the frame is therefore necessary. In the present work, the structural design and a quasi static vertical load analysis of the bicycle frame are presented using finite element analysis. Corrugated tubes are introduced into the main triangle with different sets of combination and the numerical result thus obtained was compared against the standard tubular bicycle frame.


2015 ◽  
Vol 9 (1) ◽  
pp. 44-49 ◽  
Author(s):  
Jacek Mucha ◽  
Waldemar Witkowski

Abstract The article presents the analysis of the structure of the load capacity of riveted joints. For the four joining systems the lap joint specimens were made and tested in the shearing test. The joints were prepared for the three combinations of the DC01 steel and EN AW- 5754 aluminium alloy sheets with the thickness of 2mm. On the basis of the obtained load-elongation diagram tensile shear test curves, the basic parameters defined in the ISO/DIS 12996 standard were determined. In the case of the conventional riveted joints the maximum load capacity of the joint is determined by the strength of the fastener. For the joints with aluminium-steel blind rivet , the load capacity of the joint was on the strength limit of the rivet tubular part and on the strength limit of the sheet material. The strength of the SSPR joint is determined by the mechanical properties of the material of the joined sheets. From all sheets and rivet specimens arrangements the highest load capacity of the joint was obtained for the DC01 sheet material joints, and the lowest load capacity of the joint was obtained for the EN AW-5754 sheet material joints.


1996 ◽  
Vol 24 (4) ◽  
pp. 339-348 ◽  
Author(s):  
R. M. V. Pidaparti

Abstract A three-dimensional (3D) beam finite element model was developed to investigate the torsional stiffness of a twisted steel-reinforced cord-rubber belt structure. The present 3D beam element takes into account the coupled extension, bending, and twisting deformations characteristic of the complex behavior of cord-rubber composite structures. The extension-twisting coupling due to the twisted nature of the cords was also considered in the finite element model. The results of torsional stiffness obtained from the finite element analysis for twisted cords and the two-ply steel cord-rubber belt structure are compared to the experimental data and other alternate solutions available in the literature. The effects of cord orientation, anisotropy, and rubber core surrounding the twisted cords on the torsional stiffness properties are presented and discussed.


Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3786
Author(s):  
Tomasz Garbowski ◽  
Anna Knitter-Piątkowska ◽  
Damian Mrówczyński

The corrugated board packaging industry is increasingly using advanced numerical tools to design and estimate the load capacity of its products. This is why numerical analyses are becoming a common standard in this branch of manufacturing. Such trends cause either the use of advanced computational models that take into account the full 3D geometry of the flat and wavy layers of corrugated board, or the use of homogenization techniques to simplify the numerical model. The article presents theoretical considerations that extend the numerical homogenization technique already presented in our previous work. The proposed here homogenization procedure also takes into account the creasing and/or perforation of corrugated board (i.e., processes that undoubtedly weaken the stiffness and strength of the corrugated board locally). However, it is not always easy to estimate how exactly these processes affect the bending or torsional stiffness. What is known for sure is that the degradation of stiffness depends, among other things, on the type of cut, its shape, the depth of creasing as well as their position or direction in relation to the corrugation direction. The method proposed here can be successfully applied to model smeared degradation in a finite element or to define degraded interface stiffnesses on a crease line or a perforation line.


Author(s):  
Zanza Alessio ◽  
Seracchiani Marco ◽  
Di Nardo Dario ◽  
Reda Rodolfo ◽  
Gambarini Gianluca ◽  
...  

2021 ◽  
pp. 136943322110015
Author(s):  
Rana Al-Dujele ◽  
Katherine Ann Cashell

This paper is concerned with the behaviour of concrete-filled tubular flange girders (CFTFGs) under the combination of bending and tensile axial force. CFTFG is a relatively new structural solution comprising a steel beam in which the compression flange plate is replaced with a concrete-filled hollow section to create an efficient and effective load-carrying solution. These members have very high torsional stiffness and lateral torsional buckling strength in comparison with conventional steel I-girders of similar depth, width and steel weight and are there-fore capable of carrying very heavy loads over long spans. Current design codes do not explicitly include guidance for the design of these members, which are asymmetric in nature under the combined effects of tension and bending. The current paper presents a numerical study into the behaviour of CFTFGs under the combined effects of positive bending and axial tension. The study includes different loading combinations and the associated failure modes are identified and discussed. To facilitate this study, a finite element (FE) model is developed using the ABAQUS software which is capable of capturing both the geometric and material nonlinearities of the behaviour. Based on the results of finite element analysis, the moment–axial force interaction relationship is presented and a simplified equation is proposed for the design of CFTFGs under combined bending and tensile axial force.


2021 ◽  
Vol 9 (8) ◽  
pp. 839
Author(s):  
Tarek N. Salem ◽  
Nadia M. Elkhawas ◽  
Ahmed M. Elnady

The erosion of limestone and calcarenite ridges that existed parallel to the Mediterranean shoreline forms the calcareous sand (CS) formation at the surface layer of Egypt's northern coast. The CS is often combined with broken shells which are considered geotechnically problematic due to their possible crushability and relatively high compressibility. In this research, CS samples collected from a site along the northern coast of Egypt are studied to better understand its behavior under normal and shear stresses. Reconstituted CS specimens with different ratios of broken shells (BS) are also investigated to study the effect of BS ratios on the soil mixture strength behavior. The strength is evaluated using laboratory direct-shear and one-dimensional compression tests (oedometer test). The CS specimens are not exposed to significant crushability even under relatively high-stress levels. In addition, a 3D finite element analysis (FEA) is presented in this paper to study the degradation offshore pile capacity in CS having different percentages of BS. The stress–strain results using oedometer tests are compared with a numerical model, and it gave identical matching for most cases. The effects of pile diameter and embedment depth parameters are then studied for the case study on the northern coast. Three different mixing ratios of CS and BS have been used, CS + 10% BS, CS + 30% BS, and CS + 50% BS, which resulted in a decrease of the ultimate vertical compression pile load capacity by 8.8%, 15%, and 16%, respectively.


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