Experimental and Numerical Simulation of Multipass Hot-Rolling on 7150 Aluminum Alloy

2014 ◽  
Vol 624 ◽  
pp. 138-142
Author(s):  
Jian Li

The content discussed in this paper about 7150 aluminum alloy is based on the thermal simulation technology, which is an experiment using the way of temperature compression to do high temperature shaping and passes softening. And using the popular business-oriented finite element software simulates the related data of the multipass hot-rolling on 7150 aluminum alloy. By the obtained parameters, it carries out the hot-rolling experiment and processing of RRA technology. Based on this, it analyzes the experimental and data simulation of multipass hot-rolling on 7150 aluminum alloy.

Author(s):  
Shams U. Arifeen ◽  
Victor Wolemiwa ◽  
Dominic Nwoke ◽  
Lyudmyla L. Barannyk ◽  
Gabriel P. Potirniche ◽  
...  

Thermoelectric generators (TEGs) are solid state devices that convert thermal energy into electrical energy using the Seebeck effect. They can be used for energy harvesting in trucks and passenger vehicles by taking advantage of the temperature difference between the exhaust pipes and ambient environment. The key issue with thermoelectric devices today is the demand for increased operating temperatures while maintaining adequate reliability and low cost. Since, TEGs are subjected to sub-critical thermal cyclic loading, ensuring satisfactory reliability is important for commercially viable products. TEGs used in passenger vehicles should be able to withstand extreme environmental conditions such as high temperature, shock and mechanical vibration [1]. Since the operating temperatures of TEGs can reach temperatures higher than 500 °C, aluminum brazes offer a good high temperature solution for die attach applications. The thermoelectric materials of TEGs are prone to oxidation and sublimation. A solution to minimize these phenomena is to enclose the TEG device in a hermetic package. This paper analyzes the reliability of aluminum alloy braze Al 718 (12% Si, 88% Al) used in TEG packages under fatigue loading. A power cycling temperature fluctuation method was employed to simulate the operating conditions of the TEGs for passenger vehicle. Low cycle fatigue simulations were performed using the direct cyclic approach embedded in the finite element software ABAQUS. Direct cyclic approach uses an extrapolation technique, which allows for efficient and computationally inexpensive simulations. The numerical model was validated using experimental test data. A validated damage model was used to analyze the cyclic damage evolution in the aluminum alloy braze for the hermetic TEG packages.


2018 ◽  
Vol 157 ◽  
pp. 02038
Author(s):  
Peter Pecháč ◽  
Milan Sága

This paper presents numerical simulation of blanking process for cold-rolled steel sheet metal. The problem was modeled using axial symmetry in commercial finite element software ADINA. Data obtained by experimental measurement were used to create multi-linear plastic material model for simulation. History of blanking force vs. tool displacement was obtained.


2022 ◽  
Vol 9 ◽  
Author(s):  
Chunyan Bao ◽  
Lingtao Zhan ◽  
Yingjie Xia ◽  
Yongliang Huang ◽  
Zhenxing Zhao

The creep slope is a dynamic development process, from stable deformation to instability failure. For the slope with sliding zone, it generally creeps along the sliding zone. If the sliding zone controlling the slope sliding does not have obvious displacement, and the slope has unexpected instability without warning, the harm and potential safety hazard are often much greater than the visible creep. Studying the development trend of this kind of landslide is of great significance to slope treatment and landslide early warning. Taking Xiashan village landslide in Huishan Town, Xinchang County, Zhejiang Province as an example, the landslide point was determined by numerical simulation in 2006. Generally, the landslide is a typical long-term slow deformation towards the free direction. Based on a new round of investigation and monitoring, this paper shows that there are signs of creeping on the surface of the landslide since 2003, and there is no creep on the deep sliding surface. The joint fissures in the landslide area are relatively developed, and rainfall infiltration will soften the soft rock and soil layer and greatly reduce its stability. This paper collects and arranges the rainfall data of the landslide area in recent 30 years, constructs the slope finite element model considering rainfall conditions through ANSYS finite element software, and carries out numerical simulation stability analysis. The results show that if cracks appear below or above the slope’s sliding surface, or are artificially damaged, the sliding surface may develop into weak cracks. Then, the plastic zone of penetration is offset; In the case of heavy rain, the slope can unload itself under the action of rainfall. At this time, the slope was unstable and the landslide happened suddenly.


2012 ◽  
Vol 236-237 ◽  
pp. 632-635
Author(s):  
Yue Sun ◽  
Yue Nan Chen ◽  
Zhi Yun Wang

In two-dimensional space, an elasto-plastic finite element computational model was established to simulate inner support for excavation on the basis of the general-purpose finite element software ABAQUS. The soil was assumed to be a uniform and normally consolidated clay layer and strut was discreted by spring element. Compared with published case study, it can be concluded that FEM software AQAQUS can present one reliable simulation progress of inner support for excavation.


1993 ◽  
Vol 115 (3) ◽  
pp. 221-227
Author(s):  
A. K. Dhalla

Elevated temperature design has evolved over the last two decades from design-by-formula philosophy of the ASME Boiler and Pressure Vessel Code, Sections I and VIII (Division 1), to the design-by-analysis philosophy of Section III, Code Case N-47. The benefits of design-by-analysis procedures, which were developed under a US-DOE-sponsored high-temperature structural design (HTSD) program, are illustrated in the paper through five design examples taken from two U.S. liquid metal reactor (LMR) plants. Emphasis in the paper is placed upon the use of a detailed, nonlinear finite element analysis method to understand the structural response and to suggest design optimization so as to comply with Code Case N-47 criteria. A detailed analysis is cost-effective, if selectively used, to qualify an LMR component for service when long-lead-time structural forgings, procured based upon simplified preliminary analysis, do not meet the design criteria, or the operational loads are increased after the components have been fabricated. In the future, the overall costs of a detailed analysis will be reduced even further with the availability of finite element software used on workstations or PCs.


2011 ◽  
Vol 189-193 ◽  
pp. 3778-3781
Author(s):  
Yin Fang Jiang ◽  
Lei Fang ◽  
Zhi Fei Li ◽  
Zhen Zhou Tang

Laser shock processing is a technique similar to shot peening that imparts compressive residual stresses in materials for improved fatigue resistance. Finite element analysis techniques have been applied to predict the residual stresses from Laser shock processing. The purpose of this paper is to investigate of the different sheet thickness interactions on the stress distribution during the laser shock processing of 7050-T7451 aluminum alloy by using the finite element software. The results indicate that the sheet thickness has little effects on the compression stress in the depth of sheet, but great impacts on the reserve side.


2014 ◽  
Vol 989-994 ◽  
pp. 982-985
Author(s):  
Jun Chen ◽  
Xiao Jun Ye

ANSYS-LS/DYNA 3D finite element software projectile penetrating concrete target three-dimensional numerical simulation , has been the target characteristics and destroy ballistic missile trajectory , velocity and acceleration and analyze penetration and the time between relationship , compared with the test results , the phenomenon is consistent with the simulation results. The results show that : the destruction process finite element software can better demonstrate concrete tests revealed the phenomenon can not be observed , estimated penetration depth and direction of the oblique penetration missile deflection .


2011 ◽  
Vol 90-93 ◽  
pp. 37-40 ◽  
Author(s):  
Lu Bo Meng ◽  
Tian Bin Li ◽  
Zheng Duan

To investigate the transient electromagnetic method of response characteristics in the tunnel geological prediction, the finite element numerical simulation of unfavorable geological body of different location, different resistivity sizes, different shapes, and different volume size were carried out by ANSYS finite element software. The results show that secondary electromagnetic field of different location of unfavorable geological body have same decay rate, when detection distance from 30m to 70m, transient electromagnetic responses are strongest, followed distance from 10m to 30m and from 70m to 90m. The shape, volume and resistivity of unfavorable geological body have strong influence on transient electromagnetic response, unfavorable geological body more sleek, the greater the volume and the smaller the resistivity of unfavorable geological body, the secondary electromagnetic field decay slower.


2012 ◽  
Vol 502 ◽  
pp. 46-50
Author(s):  
Guang Wu Ao ◽  
Ming Gang Shen ◽  
Zhen Shan Zhang ◽  
Li Li Hong

In this paper, by using the commercial finite-element software of ProCAST, unidirectional solidification processes in 23t steel ingot were simulated. Emphasis is placed on analysis of required time for complete solidification of steel ingot and temperature distribution about ingot and side wall during the solidification process. By comparing simulation values and measured values of side wall during the solidification process, the simulated results conclusively demonstrate that our developed model is feasible and valuable.


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