The Influence of Gear Parameters on Oil Film Thickness of Tooth Surface

2011 ◽  
Vol 79 ◽  
pp. 293-297
Author(s):  
Li Hong Liu ◽  
Zhan Ni Li ◽  
Han Bing Cao
Keyword(s):  
Film Thickness ◽  
Hydrodynamic Lubrication ◽  
Gear Ratio ◽  
Tooth Surface ◽  
Speed Ratio ◽  
Oil Film ◽  
Single Tooth ◽  
Hydrodynamic Lubrication Theory ◽  
Tooth Flank ◽  
Center Distance

Applying elastic-hydrodynamic lubrication theory, oil film thickness of tooth surface was studies in accordance with the quasi-steady state. This paper focused on the influence of gear parameters such as gear ratio, module and center distance on the thickness of oil film of tooth flank. The results show, as speed ratio increases, oil film thickness increases significantly. When the number of teeth is fixed, oil film thickness increases significantly with the increase of module. When center distance is fixed, oil film thickness declines greatly with the increase of module in both into meshing and out of meshing points. Therefore when center distance is fixed, less module and more teeth are selected，on the condition that gear intensity is met. By results analyzing, the minimal oil film thickness may occur in the single tooth meshing area and into meshing or out of meshing points.

scholarly journals Elastic hydrodynamic lubrication analysis for a sine movable tooth drive

2018 ◽  
Vol 10 (12) ◽  
pp. 168781401881410 ◽  
Author(s):  
Lizhong Xu ◽  
Wentao Song
Keyword(s):  
Film Thickness ◽  
Hydrodynamic Lubrication ◽  
Normal Operation ◽  
Speed Ratio ◽  
Input Shaft ◽  
Load Carrying ◽  
Radial Dimension ◽  
Lubrication Condition ◽  
Shaft Rotation Angle ◽  
Large Speed

The sine movable tooth drive has small radial dimension such that the heat, caused by friction, becomes an important factor in deciding its load-carrying ability. It is important to determine the amount of tooth lubrication in order to reduce the heat caused by the friction. This study provides equations for the meshing performance and provides the forces for the sine movable tooth drive. Using these equations, the minimum oil film thickness for the drive system is investigated. Results show that the minimum film thickness between the movable tooth and input shaft or shell changes periodically along the input shaft rotation angle. A large movable tooth radius and a movable tooth rotation radius could increase the film thickness between the movable tooth and the input shaft or the shell. In addition, a large speed ratio could increase the film thickness between the movable tooth and the input shaft, but this would also decrease the film thickness between the movable tooth and the shell. A large sine amplitude could increase the film thickness between the movable tooth and the input shaft, but this does not change the film thickness between the movable tooth and the shell. Under normal operation speeds, the hydrodynamic lubrication condition occurs between the movable tooth and the input shaft, and the partial membrane hydrodynamic state occurs between the movable tooth and the shell.

A Performance Prediction of Microgrooved Bearings Under Mixed Lubrication

2008 ◽  
Author(s):  
Katsuhiro Ashihara ◽  
Hiromu Hashimoto
Keyword(s):  
Film Thickness ◽  
Contact Pressure ◽  
Hydrodynamic Lubrication ◽  
Calculation Model ◽  
Mixed Lubrication ◽  
Severe Condition ◽  
Oil Film ◽  
Precise Prediction ◽  
Lubrication Condition ◽  
Bearing Alloy

In the designs and analysis of engine bearings for automobiles, the precise prediction of the lubrication condition in severe condition is important. In the mixed-elasto-hydrodynamic lubrication analysis, the contact between the projections of surface roughness distributed stochastically is usually considered. This paper describes a theoretical model under the mixed lubrication in the microgrooved bearing. In this modeling, it is assumed that the section shape of microgrooved bearing alloy takes the circular arc form. In the part where contact is caused, the contact pressure is calculated by the Hertzian equation. The elastic deformation of the bearing by the mixed pressure with which oil film pressure and contact pressure are mixed by each allotment ratio is considered. Moreover, the balance requirement between the sum total of mixed pressure on bearing surface and the journal load is met. Under such an assumption, the numerical calculation model is newly obtained to predict the bearing performance in the mixed lubrication of microgrooved bearing. The numeric solutions of EHL based on the mixed lubrication are compared with EHL based on the fluid lubrication. The predicted oil film thickness at the center of bearing by the mixed lubrication model is remarkably thin compared with that by the fluid lubrication model. This shows that the load ability of the oil film thickness decreases by generating contact.

Optimal Design of Modified Cylindrical Gear Based on Minimum Flash Temperature of Tooth Surfaces

2013 ◽  
Vol 655-657 ◽  
pp. 573-577
Author(s):  
Jin Ke Jiang ◽  
Zong De Fang ◽  
Xian Long Peng
Keyword(s):  
Friction Coefficient ◽  
Film Thickness ◽  
Contact Line ◽  
Gear Tooth ◽  
Tooth Surface ◽  
Uniform Grid ◽  
Normal Vector ◽  
Flash Temperature ◽  
Oil Film ◽  
Tooth Surfaces

Considering the gap of the contact line of modified involute cylindrical gears influencing on loads, oil film thickness, the friction coefficient was determined on the basis theory of TCA、 LTCA and EHL. so oil film thickness and friction coefficient corresponded with loads on contact line were dispersed, which was used to computed discrete temperature according to the Blok flash temperature formula. and an approach of modified tooth surface optimum design based on the minimum flash temperature was proposed: the modified tooth surfaces was defined as a sum of theoretical tooth and cubic B-spline fit surface based on the uniform grid points created by double parabolas and a straight line and whose normal vector was deduced, besides, used genetic algorithm to optimize the parameter of curve, and get the best modified gear tooth surfaces. the results shows that oil film is thicker in engaging-out, coefficient of friction is contrary, which is responsible for lower flash temperature in engaging-in, besides the flash temperature has little changes in the single tooth meshing zone, and helical gear has a lower flash temperature than spur gear due to higher overlap ratio.

Numerical Simulation on the Lubrication Performance of Surface Textured Piston Rings

2011 ◽  
Vol 199-200 ◽  
pp. 734-738 ◽  
Author(s):  
Qiu Ying Chang ◽  
Xian Liang Zheng ◽  
Qing Liu
Keyword(s):  
Numerical Simulation ◽  
Film Thickness ◽  
Friction Force ◽  
Friction And Wear ◽  
Piston Ring ◽  
Hydrodynamic Lubrication ◽  
Cylinder Liner ◽  
Area Density ◽  
Oil Film ◽  
Lubrication Performance

Surface texturing has been successfully employed in some tribological applications in order to diminish friction and wear. This technology may be used in a piston ring to decrease the friction and wear of the contact between a piston ring and cylinder liner. A numerical simulation of lubrication between a surface textured piston ring and cylinder liner based on the hydrodynamic lubrication theory was conducted. The influence of surface texture parameters on piston ring lubrication performance was obtained by solving the mathematical equations with a multi-grid method. The results show that under the micro-dimple area density of 5%-40% the minimum oil film thickness increases and the dimensionless friction force decreases with the increasing of it. Under the dimple area density of 40%-60%, the minimum oil film thickness and the dimensionless friction force change slightly. Under various dimple area densities the optimum dimple depth at the given working condition in this paper is about 5µm.

scholarly journals Propeller Excitation of Longitudinal Vibration Characteristics of Marine Propulsion Shafting System

2014 ◽  
Vol 2014 ◽  
pp. 1-19 ◽  
Author(s):  
Ganbo Zhang ◽  
Yao Zhao ◽  
Tianyun Li ◽  
Xiang Zhu
Keyword(s):  
Natural Frequency ◽  
Thrust Bearing ◽  
Hydrodynamic Lubrication ◽  
Longitudinal Vibration ◽  
Axial Stiffness ◽  
Oil Film ◽  
Marine Propulsion ◽  
Hydrodynamic Lubrication Theory ◽  
Small Perturbation Method ◽  
Thrust Load

The submarine experiences longitudinal vibration in the propulsion shafting system throughout most of run. A transfer matrix model of the propulsion shafting system, in which the dynamic characteristics of oil film within thrust bearing are considered, is established to describe the dynamic behavior. Using hydrodynamic lubrication theory and small perturbation method, the axial stiffness and damping of oil film are deduced in great detail, followed by numerical estimation of the foundation stiffness with finite element method. Based upon these values of dynamic parameters, the Campbell diagram describing natural frequencies in terms of shafting rotating speeds is available, and the effect on the 1st natural frequency of considerable variations in thrust bearing stiffness is next investigated. The results indicate that the amplitude of variation of the 1st natural frequency in range of low rotating speeds is great. To reduce off-resonance response without drastic changes in propulsion shafting system architecture, the measure of moving thrust bearing backward is examined. The longitudinal vibration transmission through propulsion shafting system results in subsequent axial excitation of hull; the thrust load acting on hull is particularly concerned. It is observed that the measures of structural modification are of little benefit to minimize thrust load transmitted to hull.

Modeling and Analysis of High-Speed Journal Bearing Based on Thermal Hydrodynamic Lubrication Theory

2013 ◽  
Vol 380-384 ◽  
pp. 82-86 ◽  
Author(s):  
Song Sheng Li ◽  
Yu Xin Lu ◽  
Ma Li Dong ◽  
Juan Shao ◽  
Feng Yu
Keyword(s):  
High Speed ◽  
Journal Bearing ◽  
Hydrodynamic Lubrication ◽  
Lubrication Theory ◽  
Engineering Practice ◽  
Isothermal Model ◽  
Modeling And Analysis ◽  
Oil Film ◽  
Rotating Speed ◽  
Hydrodynamic Lubrication Theory

Journal bearing in high-speed working conditions will generate a lot of heat, which affects its working performance. Based on hydrodynamic lubrication theory, a model of the thermal hydrodynamic lubrication was built, and the distributions of temperatures and pressures of the oil film were obtained from the simultaneous solution of generalized Reynolds, energy and viscosity-temperature equations. The results show that the temperature will increase and the pressure decrease of the lubrication oil film with the rising of the rotating speed, which will make the the bearing capacity decrease. Compared with the traditional isothermal model, the thermal hydrodynamic lubrication model is more consistent with the engineering practice.

Study of the influence of lubrication parameters on gear lubrication properties and efficiency

2016 ◽  
Vol 68 (6) ◽  
pp. 647-657 ◽  
Author(s):  
Kaiyue Li ◽  
Guoding Chen ◽  
Deng Liu
Keyword(s):  
Power Consumption ◽  
Film Thickness ◽  
High Speed ◽  
Hydrodynamic Lubrication ◽  
Quantitative Relationship ◽  
Gear Transmission ◽  
Content Type ◽  
Oil Film ◽  
Friction Power ◽  
Lubricating Properties

Purpose The analysis of lubricating properties and efficiency is important for aviation high-speed gear. So far, the project of lubricating properties and efficiency are processing under the condition of a given lubricating state, which is still depending on practical experience. This paper aims to mostly focus on the analysis of given lubricating state but lost sight of the relevance of lubrication parameters and lubricating state, which not only makes the analysis of aviation high-speed gear transmission and efficiency fail to trace to practical situation but also has an adverse effect on the reliance and validity of the project. Design/methodology/approach Based on this, the numerical model of spraying oil and oil film spreading is established, and the quantitative relationship between spray lubrication parameters and spreading characteristics of oil film is studied. According to the geometric and mechanical conditions of meshing points and taking the influence of rich-oil/starved-oil lubrication and roughness of teeth surface into consideration, corrected film thickness under condition of elasto-hydrodynamic lubrication and lubricating state of mesh points are analyzed. On this basis, power consumption and efficiency of gear transmission are also calculated by figuring out the solid friction and oil friction separately. Findings Through the research of this thesis, the effect of friction power consumption and efficiency with lubrication parameters is discussed. The effect of lubrication parameters on friction power consumption and efficiency of gear is complex. With the increase of spreading film thickness and film length, the frictional power consumption is less and the efficiency is higher. Originality/value This work provides a systematic technological approach to lubrication design and efficiency calculation of aviation high-speed gear transmission, which has remarkable engineering significance for the accurate lubrication design of the aviation mechanical parts.

scholarly journals Dynamic analysis of double-helical gear system considering effect of oil film among meshing teeth

2020 ◽  
Vol 12 (5) ◽  
pp. 168781402092011
Author(s):  
Minghu Yin ◽  
Yahui Cui ◽  
Xiangjun Meng ◽  
Jinzhong Zuo ◽  
Yuhao Qi
Keyword(s):  
Dynamic Analysis ◽  
High Speed ◽  
Dynamic Models ◽  
Hydrodynamic Lubrication ◽  
Helical Gear ◽  
Gear System ◽  
Heavy Load ◽  
Oil Film ◽  
Hydrodynamic Lubrication Theory ◽  
Meshing Characteristics

The oil film among meshing teeth is just like a spring-damping element, and it can dominate the friction and meshing characteristics of the gear pair and influence its dynamic performances further. Thus, this article focuses on a double-helical gear system and makes efforts to consider the effect of the oil film among meshing teeth more deeply, which can enhance the precision of dynamic analysis for the gear system. First, based on the elasto-hydrodynamic lubrication theory and “microtomy” method, the models of friction and meshing characteristics are developed including the friction state and spring-damping effect of the oil film among meshing teeth; then, the dynamic models of the double-helical gear system with the effect of the oil film among meshing teeth are established, and finally, the experiments are carried out to verify the value of the models developed in this article. According to the theoretical and experimental analyses, it can be seen that the dynamic model considering the effect of the oil film among the meshing teeth is more precise and practical, and the effect of the oil film should be considered in the dynamic analysis of the gear system, especially at the condition with heavy load or high speed.

A Rapid Method of Numerical Calculation for Oil Film Temperature in Engine Bearings

2007 ◽  
Author(s):  
Katsuhiro Ashihara ◽  
Hiromu Hashimoto
Keyword(s):  
Numerical Calculation ◽  
Film Thickness ◽  
Rapid Method ◽  
Energy Equation ◽  
Numerical Solutions ◽  
Hydrodynamic Lubrication ◽  
Dimensional Model ◽  
Calculation Time ◽  
Oil Film ◽  
3 Dimensional

In the design and analysis of engine bearings for automobiles, the elastic deformation of bearing surface due to high pressure and temperature of oil film affects significantly on the bearing characteristics. Thermo-elasto-hydrodynamic lubrication analysis (TEHL) is usually used to consider such effects, but a large amount of calculation time is needed to obtain the numerical solution of oil film temperature by solving the conventional type of 3-dimensional energy equation in TEHL. This paper describes a rapid method of numerical calculation of oil film temperature in engine bearings. In this modeling, it is assumed that the temperature distribution in the oil film thickness direction takes the parabolic form. Under such an assumption, averaging the 3-dimensional energy equation over the film thickness, the 2-dimensional energy equation is newly obtained. The numerical solutions of oil film temperature based on the 2-dimensional model are compared with the solutions based on the 3-dimensional model. It is confirmed that the calculation time is remarkably reduced to obtain the oil film temperature with an allowable accuracy. Moreover, the predicted oil film temperature by the 2-dimentional model is compared with measured data, and the good agreement is seen between them.

Prediction of wind turbine gear micropitting under variable load and speed conditions using ISO/TR 15144-1: 2010

2012 ◽  
Vol 227 (9) ◽  
pp. 1898-1914 ◽  
Author(s):  
Issa S Al-Tubi ◽  
Hui Long
Keyword(s):  
Film Thickness ◽  
Wind Turbine ◽  
Rotational Speed ◽  
Gear Tooth ◽  
Lubricant Film ◽  
Tooth Surface ◽  
Variable Load ◽  
Lubricant Film Thickness ◽  
Wind Turbine Gearbox ◽  
Tooth Flank

Wind turbine gearbox operates under a wide array of highly fluctuating and dynamic load conditions caused by the stochastic nature of wind and operational wind turbine controls. Micropitting damage is one of failure modes commonly observed in wind turbine gearboxes. This article investigates gear micropitting of high-speed stage gears of a wind turbine gearbox operating under nominal and varying load and speed conditions. Based on the ISO standard of gear micropitting (ISO/TR 15144-1:2010) and considering the operating load and speed conditions, a theoretical study is carried out to assess the risk of gear micropitting by determining the contact stress, sliding parameter, local contact temperature and lubricant film thickness along the line of action of gear tooth contact. The non-uniform distributions of temperature and lubricant film thickness over the tooth flank are observed due to the conditions of torque and rotational speed variations and sliding contact along the gear tooth flanks. The lubricant film thickness varies along the tooth flank and is at the lowest when the tip of the driving gear engages with the root of the driven gear. The lubricant film thickness increases with the increase of rotational speed and decreases as torque and sliding increase. It can be concluded that micropitting is most likely to initiate at the addendum of driving gear and the dedendum of driven gear. The lowest film thickness occurs when the torque is high and the rotational speed is at the lowest which may cause direct tooth surface contact. At the low-torque condition, the varying rotational speed condition may cause a considerable variation of lubricant film thickness thus interrupting the lubrication which may result in micropitting.

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