Wear Resistant Surface Composite Produced by Ultrasonic-Assisted Argon-Arc Clad Injecting Ti(C, N)

2014 ◽  
Vol 1023 ◽  
pp. 7-10
Author(s):  
Ning Zhang ◽  
Shu Chen Wang ◽  
Xu Jiang ◽  
Shen Liang Qu ◽  
Hao Chen
Keyword(s):  
Composite Coating ◽  
Steel Plate ◽  
High Strength ◽  
High Wear Resistance ◽  
Wear Volume ◽  
Injection Device ◽  
The Matrix ◽  
Ultrasonic Assisted ◽  
Powder Particles ◽  
Injection Technology

This experiment was on the basis of the argon-arc clad injection technology, Ni60 self-fluxed alloy powder was coated on the surface of Q235 steel plate, then TiC, TiN, MoC and Co powder were sprayed by the modificated injection device, and at the same time the powder was vibrated by the ultrasonic-assisted vibration device self-designed. So the sprayed powder particles were smaller, shape was more regular, and distribution more uniform. The results show that the microhardness of composite coating was more than 5 times than that of the matrix, and the wear volume was about 1/5 than the matrix. The good combination, high strength and high wear resistance composite coating was obtained.

Microstructure and Property Study on Wear Resistant Composite Coating Produced by Ultrasonic-Assisted Argon-Arc Clad Injection

2014 ◽  
Vol 1046 ◽  
pp. 58-61
Author(s):  
Ning Zhang ◽  
Hao Chen ◽  
Xu Jiang
Keyword(s):  
Composite Coating ◽  
Alloy Powder ◽  
Steel Plate ◽  
Innovative Technology ◽  
Injection Device ◽  
Binding Strength ◽  
Cladding Layer ◽  
The Matrix ◽  
Ultrasonic Assisted ◽  
Injection Technology

Ni60 self-fluxed alloy powder was coated on the surface of Q235 steel plate by the ultrasonic-assisted argon-arc clad injection technology, then TiC, TiN and Co powder were sprayed by the modificated injection device, and at the same time the powder was vibrated by the ultrasonic-assisted vibration device self-designed. The results shows that through the innovative technology, the wettability and dispersity of the reinforced phase are ameliorated, so as the elements diffusion and binding strength of the cladding layer with the matrix. The microhardness of the composite coating is 1.1 times than that of the coating without ultrasonic assisted, and 4.8 times than Q235 as the matrix. The wear resistance of the composite coating is 11 times than Q235, and 1.6 times than that of the coating without ultrasonic assisted.

Heating Rate Effects on Properties of Powder Metallurgy Fe-Cr-Al2O3 Composites

2010 ◽  
Vol 173 ◽  
pp. 84-89 ◽  
Author(s):  
Shamsuddin Saidatulakmar ◽  
Shamsul Baharin Jamaludin ◽  
Zuhailawati Hussain ◽  
Zainal Arifin Ahmad
Keyword(s):  
Powder Metallurgy ◽  
Heating Rate ◽  
Iron Powder ◽  
High Strength ◽  
Heating Process ◽  
X Ray Diffraction ◽  
X Ray ◽  
The Matrix ◽  
Powder Particles ◽  
Powder Metallurgy Methods

The aim of this study is to determine the optimum heating rate in fabricating Fe-Cr-Al2O3 composites by powder metallurgy methods. The Fe-based composites reinforced with ceramics are widely used due to their high strength, hardness and wear resistance. Among steps in powder metallurgy methods are mixing, compaction and sintering. Sintering is a very important step due to its ability to evolve microstructural features that govern the end properties. Sintering of green compacts made of iron powder mixture must be performed in vacuum or in a reducing atmosphere because water-atomised iron powder particles are oxidized on the surface and in this way some deoxidation reaction can occur during sintering. The heating process up to sintering temperature, plays a major role, the major proportion of densification occurs during the heating process. The composites produced were subjected to the following tests: densification, Vickers micro hardness, microstructure using SEM and X-ray diffraction analysis. From this investigation, to achieve higher densification and hardness the optimal heating rate is 10°C/minute. X-Ray Diffraction study showed that the fabrication of the composites does not lead to any compositional changes of the matrix phase and the reinforcing phase.

Bismaleimide Matrix Composites with High Wear Resistance Modified by Potassium Titanate Whiskers

2010 ◽  
Vol 146-147 ◽  
pp. 1733-1736
Author(s):  
Xiao Lan Hu ◽  
Zhong Lin ◽  
Mou Fa Yu
Keyword(s):  
Friction Condition ◽  
Coupling Agents ◽  
High Wear Resistance ◽  
Wear Volume ◽  
Matrix Composites ◽  
Wear Properties ◽  
Neat Resin ◽  
Bismaleimide Resin ◽  
Potassium Titanate ◽  
The Matrix

Tribological behaviors and wear mechanism of bismaleimide resin and its composites modified by potassium titanate whiskers were investigated. The composites with outstanding tribological properties were prepared through several coupling agents and whisker contents under different friction loads. The incorporation of whiskers treated with silane into the matrix effectively improved wear properties and friction stability of the matrix, especially at severe friction condition as 30 kg. The wear volume of the neat resin at 15 kg and 30 kg friction load are 1.14 and 6.87 mm3, respectively. However, the wear volume of the composites containing 3 wt% potassium titanate whiskers at 15 kg and 30 kg friction load are 0.75 and 1.14 mm3, respectively. Furthermore, the addition of whiskers increased the ability to resist plastic deformation and crack of the matrix in a higher friction load.

ASTM A710

Alloy Digest ◽  
1990 ◽  
Vol 39 (4) ◽  
Keyword(s):  
Fracture Toughness ◽  
Tensile Properties ◽  
Precipitation Hardening ◽  
Steel Plate ◽  
High Strength ◽  
Heat Treating ◽  
Low Carbon ◽  
Bethlehem Steel Corporation ◽  
Strength Alloy ◽  
Carbon Precipitation

Abstract ASTM A710 is a low-carbon, precipitation hardening high-strength alloy steel plate. It is well suited to critical applications. This datasheet provides information on composition and tensile properties as well as fracture toughness. It also includes information on heat treating and joining. Filing Code: SA-446. Producer or source: Bethlehem Steel Corporation.

BETHSTAR 60

Alloy Digest ◽  
1986 ◽  
Vol 35 (8) ◽  
Keyword(s):  
Fracture Toughness ◽  
Yield Strength ◽  
Steel Plate ◽  
High Stress ◽  
High Strength ◽  
Heat Treating ◽  
Low Carbon ◽  
Bethlehem Steel Corporation ◽  
Low Sulfur ◽  
Minimum Yield

Abstract BethStar 60 steel plate is a high-strength product with a 60,000 psi minimum yield strength. It contains low carbon and low sulfur and has outstanding toughness, weldability and formability. It provides the design engineer with a an economical high-strength low-alloy (HSLA) grade that can be fabricated readily. Applications include weight-sensitive components subject to high stress such as frames for large off-highway haulers. This datasheet provides information on composition, physical properties, microstructure, elasticity, and tensile properties as well as fracture toughness. It also includes information on forming, heat treating, and joining. Filing Code: SA-421. Producer or source: Bethlehem Steel Corporation.

scholarly journals Experimental and Numerical Investigation on the Perforation Resistance of Double-Layered Metal Shield under High-Velocity Impact of Armor-Piercing Projectiles

Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 626
Author(s):  
Riccardo Scazzosi ◽  
Marco Giglio ◽  
Andrea Manes
Keyword(s):  
High Strength Steel ◽  
Steel Plate ◽  
Experimental Studies ◽  
Practical Interest ◽  
High Strength ◽  
Experimental Tests ◽  
Element Model ◽  
Transportation Systems ◽  
Metal Shield ◽  
Softening Parameter

In the case of protection of transportation systems, the optimization of the shield is of practical interest to reduce the weight of such components and thus increase the payload or reduce the fuel consumption. As far as metal shields are concerned, some investigations based on numerical simulations showed that a multi-layered configuration made of layers of different metals could be a promising solution to reduce the weight of the shield. However, only a few experimental studies on this subject are available. The aim of this study is therefore to discuss whether or not a monolithic shield can be substituted by a double-layered configuration manufactured from two different metals and if such a configuration can guarantee the same perforation resistance at a lower weight. In order to answer this question, the performance of a ballistic shield constituted of a layer of high-strength steel and a layer of an aluminum alloy impacted by an armor piercing projectile was investigated in experimental tests. Furthermore, an axisymmetric finite element model was developed. The effect of the strain rate hardening parameter C and the thermal softening parameter m of the Johnson–Cook constitutive model was investigated. The numerical model was used to understand the perforation process and the energy dissipation mechanism inside the target. It was found that if the high-strength steel plate is used as a front layer, the specific ballistic energy increases by 54% with respect to the monolithic high-strength steel plate. On the other hand, the specific ballistic energy decreases if the aluminum plate is used as the front layer.

Investigation of Fiber-Reinforced Modified Epoxy Resin Composites

2012 ◽  
Vol 510-511 ◽  
pp. 577-584 ◽  
Author(s):  
A. Quddos ◽  
Mohammad Bilal Khan ◽  
R.N. Khan ◽  
M.K.K. Ghauri
Keyword(s):  
Epoxy Resin ◽  
High Strength ◽  
Polymeric Matrix ◽  
Fiber Reinforced Composites ◽  
Resin Matrix ◽  
Reinforced Composites ◽  
Fiber Reinforced ◽  
Epoxy Resin Matrix ◽  
The Matrix ◽  
Modified Epoxy

The impregnation of the fiber with a resin system, the polymeric matrix with the interface needs to be properly cured so that the dimensional stability of the matrix and the composite is ensured. A modified epoxy resin matrix was obtained with a reactive toughening agent and anhydride as a curing agent. The mechanical properties of the modified epoxy matrix and its fiber reinforced composites were investigated systematically. The polymeric matrix possessed many good properties, including high strength, high elongation at break, low viscosity, long pot life at room temperature, and good water resistance. The special attentions are given to the matrix due to its low out gassing, low water absorption and radiation resistance. In addition, the fiber-reinforced composites showed a high strength conversion ratio of the fiber and good fatigue resistance. The dynamic and static of the composite material were studied by thermo gravimetric analysis (TGA), Differential Scanning Calorimetry (DSC) and Scanning Electron Microscopy (SEM) with EDX. The influences of processing technique such as curing and proper mixing on the mechanical and interfacial properties were determined. The results demonstrated that the modified epoxy resin matrix is very suitable for applications in products fabricated with fiber-reinforced composites.

Properties of aluminum metal matrix composites manufactured by selective laser melting

2021 ◽  
Vol 112 (7) ◽  
pp. 552-564
Author(s):  
Christian Felber ◽  
Florian Rödl ◽  
Ferdinand Haider
Keyword(s):  
Additive Manufacturing ◽  
Aluminum Alloys ◽  
Selective Laser Melting ◽  
Metal Matrix ◽  
High Hardness ◽  
High Strength ◽  
Laser Melting ◽  
Scanning Calorimetry ◽  
Particle Reinforcement ◽  
The Matrix

Abstract The most promising metal processing additive manufacturing technique in industry is selective laser melting, but only a few alloys are commercially available, limiting the potential of this technique. In particular high strength aluminum alloys, which are of great importance in the automotive industry, are missing. An aluminum 2024 alloy, reinforced by Ti-6Al-4V and B4C particles, could be used as a high strength alternative for aluminum alloys. Heat treating can be used to improve the mechanical properties of the metal matrix composite. Dynamic scanning calorimetry shows the formation of Al2Cu precipitates in the matrix instead of the expected Al2CuMg phases due to the loss of magnesium during printing, and precipitation processes are accelerated due to particle reinforcement and additive manufacturing. Strong reactions between aluminum and Ti-6Al-4V are observed in the microstructure, while B4C shows no reaction with the matrix or the titanium. The material shows high hardness, high stiffness, and low ductility through precipitation and particle reinforcement.

Effect of Repeated Quenching on the Rotating Bending Strength of SAE52100 Bearing Steel

2012 ◽  
Vol 457-458 ◽  
pp. 1025-1031 ◽  
Author(s):  
Koshiro Mizobe ◽  
Edson Costa Santos ◽  
Takashi Honda ◽  
Hitonobu Koike ◽  
Katsuyuki Kida ◽  
...  
Keyword(s):  
Fatigue Strength ◽  
Bending Strength ◽  
High Strength ◽  
Bearing Steel ◽  
Rolling Contact ◽  
High Wear Resistance ◽  
High Carbon ◽  
Austenite Grain ◽  
High Fatigue ◽  
Rotating Bending

Martensitic high carbon high strength SAE 52100 bearing steel is one of the main alloys used for rolling contact applications where high wear resistance are required. Due to its high fatigue strength, SAE 52100 is recently being used not only for the production of bearings but also shafts. Refining of prior austenite grain through repeated quenching is a procedure that can be used to enhance the material’s strength. In this work, the microstructure of repeatedly quenched SAE 52100 steel and its fatigue strength under rotating bending were investigated. It was found that repeated furnace heating and quenching effectively refined the martensitic structure and increased the retained austenite content. Repeated quenching was found to improve the fatigue strength of SAE 52100.

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