Development and Application of Complex Flashing-Field Magnetic Cleaner

2014 ◽  
Vol 1073-1076 ◽  
pp. 2177-2188
Author(s):  
Wen Li Jiang ◽  
Yi Min Zhang ◽  
Guang Quan Liang ◽  
Xi Wen Xia

In order to enhance the quality of iron concentrate from magnetic separation, reverse-flotation technology is often applied in iron ore dressing plant. However, this technology has disadvantages in operating cost, energy consumption and environmental protection (Zhao Chunfu, Wu Jianghua &Wang Hui ,2005). Developing innovative equipment to process magnetite ore more-effectively is a way to get rid of these disadvantages of reverse flotation and improve the quality of iron concentrate. This paper describes the development of Complex Flashing-Field Magnetic Cleaner, a new kind of equipment based on the principle of combination of separation in magnetic field and separation in gravity field (Hao Shuhua & Jiang Wenli,2002). This innovative equipment possesses a tailor-made magnetic system and has the characteristics of a magnetic field which can strengthen the formation of magnetic agglomerations and the dispersion of gangue minerals to improve the quality of separation. The automatic control system developed specifically for this equipment can further increase the accuracy of separation and stabilize the process. Test results showed that this equipment is reliable in operation, economically beneficial and it has large potential of application.

2011 ◽  
Vol 304 ◽  
pp. 387-390 ◽  
Author(s):  
Wei Zhi Wang ◽  
Jin Rui Zhang ◽  
Chun Guang Yang

An iron ore contains specularite and hematite which are its main iron minerals. And its main gangue minerals are specularite, part of the clay material and a small amount of quartz.Tests are made on the ore by adopting processes including gravity separation, high intensity magnetic separation, high intensity magnetic-gravity separation and high intensity magnetic - reverse flotation. The test results show that the separation process of high intensity magnetic-reverse flotation can obtain an iron concentrate grading about 66.62% at a recovery of 58.38% from an iron ore assaying around 35.00% iron, rather good metallurgical performances.


2011 ◽  
Vol 189-193 ◽  
pp. 1722-1725 ◽  
Author(s):  
Jin Xia Zhang ◽  
Fu Sheng Niu ◽  
Shu Xian Liu ◽  
Yi Miao Nie

Based on the study on the characteristics of a limonite ore, research was made on single reverse flotation for Xinjiang limonite ore. The test results indicate that we can obtain an iron concentrate grading about 54.07% at a recovery of 62.65% from an iron ore assaying around 41.85% iron,rather good metallurgical performances.


2020 ◽  
Vol 980 ◽  
pp. 359-367
Author(s):  
Zhong Hang Cheng ◽  
Dian Bing Zhu ◽  
Shu Juan Dai ◽  
Ahmed Sobhy

The mineral processing technology of Anshan-type iron ores has been developed in a rapid speed in recent years, and the combined flowsheet at the core of anionic reverse flotation has become a mainstream in the beneficiation of Anshan-type iron ores in china. With the successful application of this combined flowsheet, some obvious problems are also emerging. Such as high requirement of pulp temperature, complex reagent system, high cost of reagent consumption and so on. In view of this,we have carried out an experimental study on the separation of Anshan type iron ore by cationic reverse flotation . A new collector (named KBD) which is mixed amines have been developed . On this basis, the actual mineral separation experiment is carried out in the laboratory.With KBD as the collector,and starch and sodium hexametaphoshate as the depressant, has resulted in an iron concentrate of 68.16% and recovery rate of 89.71%. The determination of the electrokinetic potential and the infra-red spectroscopic analysis show that KBD can effectively and priorly adsorbed to the surface of quartz, and has greatly change the elecrtokinetic potential of quartz.The interaction of the depressing agent has increased the differences of the floatabilities in quartz and hermitite and changed the surface electric property so that the effective separation has been realized.


Minerals ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 124 ◽  
Author(s):  
Arash Tohry ◽  
Reza Dehghan ◽  
Saeed Chehreh Chelgani ◽  
Jan Rosenkranz ◽  
Omid Rahmani

Demand for high-quality iron concentrate is significantly increasing around the world. Thus, the development of the techniques for a selective separation and rejection of typical associated minerals in the iron oxide ores, such as phosphorous minerals (mainly apatite group), is a high priority. Reverse anionic flotation by using sodium silicate (SS) as an iron oxide depressant is one of the techniques for iron ore processing. This investigation is going to present a synthesized reagent “sodium co-silicate (SCS)” for hematite depression through a reverse anionic flotation. The main hypothesis is the selective depression of hematite and, simultaneously, modification of the pulp pH by SCS. Various flotation experiments, including micro-flotation, and batch flotation of laboratory and industrial scales, were conducted in order to compare the depression selectivity of SS versus SCS. Outcomes of flotation tests at the different flotation scales demonstrated that hematite depression by SCS is around 3.3% higher than by SS. Based on flotation experiment outcomes, it was concluded that SCS can modify the pH of the process at ~9.5, and the plant reagents (including NaOH, Na2CO3, and SS gel) can be replaced by just SCS, which can also lead to a higher efficiency in the plant.


2011 ◽  
Vol 268-270 ◽  
pp. 231-234
Author(s):  
Jing Yang ◽  
Wei Jun Wang ◽  
Yong Gang Zuo ◽  
Ping Feng ◽  
Long Bo Mao

The theory and method of analyzing the no-load magnetic field of single phase synchronous generator(SPSG) is presented in this article, and the no-load voltage of SPSG is simulated based on ANSYS program. The no-load voltage simulation results of a SPSG resemble its test results, which prove the simulation method in this article is correct and effective. The simulation results can provide theoretical bases and method for engineers in optimizing the design parameters to improve the power supply quality of SPSG.


2013 ◽  
Vol 753-755 ◽  
pp. 24-27 ◽  
Author(s):  
Shu Xian Liu ◽  
Jin Xia Zhang ◽  
Miao Chen ◽  
Zhi Shuai Xu

In order to better exploit and utilize the oolitic hematite ore resource in Zhangjiakou region, staged grinding-separation process consisting of high intensity magnetic separation(HIMS) and reverse floatation was adopted in the beneficiation test on the regionally representative oolitic hematite ore of Longyan Iron Mine, Xuan Stee1. The test results indicate that,with Slong pulsating high gradient magnetic separation as HIMS equipment,with NaOH,starch,CaO and TS as flotation reagents,and at a grind of 65% -200 mesh for the primary grinding and 95%-200 mesh for the secondary grinding,an iron concentrate grading 62.34% and having an iron recovery of 53.07% can be achieved after two stage HIMS and one roughing—one cleaning reverse flotation.


2019 ◽  
Vol 138 ◽  
pp. 108-111
Author(s):  
Yinfei Liao ◽  
Zilong Ma ◽  
Yijun Cao

2020 ◽  
Vol 177 ◽  
pp. 01002
Author(s):  
Aleksei Pelevin ◽  
Vil Saitov ◽  
Vladimir Dmitriev

For magnetite and titanium magnetite ores, it is possible to use technology with the separation of concentrate before the last grinding stage. The possibility of staged separation of iron concentrate is due to different physical-mechanical properties of magnetite and rock minerals. The results of industrial and laboratory tests on the use of special magnetic separators with special structure, Derrick screen and screw separators in iron ore dressing schemes are presented. A comparison of proven dressing methods is performed. The choice of a specific dressing method for the staged separation of magnetite concentrate before the last grinding stage is determined by the properties of the base ore and the economic justification.


Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 563
Author(s):  
Junhui Xiao ◽  
Kai Zou ◽  
Tao Chen ◽  
Wenliang Xiong ◽  
Bing Deng

In this research, the coarse manganese concentrate was collected from a manganese ore concentrator in Tongren of China, and the contents of manganese and iron in coarse manganese concentrate were 28.63% and 18.65%, respectively. The majority of the minerals in coarse manganese concentrate occur in rhodochrosite, limonite, quartz, olivine, etc. Calcium chloride, calcium hypochlorite, coke, and coarse manganese concentrate were placed in a roasting furnace to conduct segregation roasting, which resulted in a partial chlorination reaction of iron to produce FeCl3, ferric chloride reduced to metallic iron and adsorbed onto the coke, and rhodochrosite broken down into manganese oxide. Iron was extracted from the roasted ore using low-intensity magnetic separation, and manganese was further extracted from the low-intensity magnetic separation tailings by high-intensity magnetic separation. The test results showed that iron concentrate with an iron grade of 78.63% and iron recovery of 83.60%, and manganese concentrate with a manganese grade of 54.04% and manganese recovery of 94.82% were obtained under the following optimal conditions: roasting temperature of 1273 K, roasting time of 60 min, calcium chloride dosage of 10%, calcium hypochlorite dosage of 5%, coke dosage of 10%, coke size of −1 mm, grinding fineness of −0.06 mm occupying 90%, low-intensity magnetic field intensity of 0.14 T, and high-intensity magnetic field intensity of 0.65 T. Most minerals in the iron concentrate were Fe, Fe3O4, and a small amount of SiO2 and CaSiO3; the main minerals in the manganese were MnO, and a small amount of Fe3O4, SiO2, and CaSiO3. The thermodynamic calculation results are in good agreement with the test results.


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