Improvement and Control of Cement Slurry Formulation Resistant to the Critical Conditions HPHT

2015 ◽  
Vol 1105 ◽  
pp. 339-345
Author(s):  
Soumia Bechar ◽  
Djamal Zerrouki
Keyword(s):  
High Temperature ◽  
Oil And Gas ◽  
Aqueous Suspension ◽  
Free Water ◽  
Critical Conditions ◽  
Fluid Loss ◽  
Cement Slurry ◽  
Sodium Lignosulfonate ◽  
And Control ◽  
Styrene Butadiene

The ambition of the world oil industry is currently directed toward the deepest traps of oil and gas, despite the very high temperatures. The objective of this study is to improve and control a conventional formulation of cement slurry that meets the critical conditions during the cementing of 7" liner on high pressure/high temperature (HPHT) gas well at 5570m depth, located at Hassi Berkine in the southern Algeria. Under the influence of high temperature, the characteristics of the cement slurry changed. We carried out several tests on various samples in order to revise the design by using equivalent substitutions of the additives to obtain a better profile. The use of a new, very powerful, synthetic retarder (SR-31L) instead of liquid, modified sodium lignosulfonate (R-15 L) led us to obtain a significant thickening time but decreased the rheological properties as well as fluid loss and free water. We also provided a gas block by introducing latex-styrene-butadiene with a specific stabilizer (LS-1) in combination with a compatible bonding agent (amorphous silica) in aqueous suspension (BA-58L). The study determined one of the best cement slurry designs practicable on different down-hole applications in HPHT wells.

Research and Application of Ultra-High Cementing Slurry

2016 ◽  
Vol 847 ◽  
pp. 485-489
Author(s):  
Xing Cai Zhang ◽  
Xiao Wei Cheng ◽  
Xiao Yang Guo
Keyword(s):  
High Temperature ◽  
Oil And Gas ◽  
Good Effect ◽  
Fluid Loss ◽  
Cement Slurry ◽  
Sedimentation Stability ◽  
Temperature Resistance ◽  
Deep Wells ◽  
High Temperature Resistance ◽  
Shallow Wells

With the exploration of oil and gas in depth, shallow wells already can’t satisfy the requirement, therefore to explore and develop deep reservoirs is necessary. In the case of deep wells the loop temperature of bottom can reach to 150°C-200°C, which put forward a higher requirement for the high temperature resistance property of cement slurry. At present, many problems existed in the most of high temperature cement slurry. For example, high temperature resistance is not well, cement thickening time can’t adjust easily, mega-thermal sedimentation stability is unsatisfactory, and ultra-retarding phenomenon appeared for the top prone. After research indoors, we developed the ultra-high temperature slurry system by means of the investigation on cementing additives and select proper materials from high temperature resistant fluid loss additives, retarders, flowable agent at the same time. This system needs a lots of properties, such as, adjustable slurry thickening time below 200°C, great slurry sedimentation stability, API loss can be controlled at the range of 0-50ml, insensitive to temperature and density, could be used in low-density and conventional density cement etc. This system be used successfully in the well that loop temperature of bottom reaches to 185°C and get a good effect finally.

Improving Oil well Cement Slurry Performance Using Hydroxypropylmethylcellulose Polymer

2013 ◽  
Vol 787 ◽  
pp. 222-227 ◽  
Author(s):  
Ghulam Abbas ◽  
Sonny Irawan ◽  
Sandeep Kumar ◽  
Ahmed A.I. Elrayah
Keyword(s):  
Compressive Strength ◽  
High Temperature ◽  
Rheological Properties ◽  
Elevated Temperatures ◽  
Free Water ◽  
Oil Wells ◽  
Fluid Loss ◽  
Cement Slurry ◽  
Multifunctional Additive ◽  
Wide Range

At present, high temperature oil wells are known as the most problematic for cementing operation due to limitations of polymer. The polymers are significantly used as mutlifunctional additives for improving the properties of cement slurry. At high temperature, viscosity of polymer decreases and unable to obtained desired properties of cement slurry. It becomes then major cause of fluid loss and gas migration during cementing operations. Thus, it necessitates for polymers that can able to enhance viscosity of slurry at elevated temperatures. This paper is aiming to study Hydroxypropylmethylcellulose (HPMC) polymer at high temperature that is able to increase the viscosity at elevated temperature. In response, experiments were conducted to characterize rheological properties of HPMC at different temperatures (30 to 100 °C). Then it was incorporated as multifunctional additive in cement slurry for determining API properties (fluid loss, free water, thickening time and compressive strength). It was observed that HPMC polymer has remarkable rheological properties that can have higher viscosity with respect to high temperatures. The best concentration of HPMC was found from 0.30 to 0.50 gallon per sack. This concentration showed minimal fluid loss, zero free water, high compressive strength and wide range of thickening time in cement slurry. The results signified that HPMC polymer is becoming multifunctional additive in cement slurry to improve the API properties of cement slurry and unlock high temperature oil wells for cementing operations.

scholarly journals A Brief Review of Gas Migration in Oilwell Cement Slurries

Energies ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2369
Author(s):  
Chengcheng Tao ◽  
Eilis Rosenbaum ◽  
Barbara G. Kutchko ◽  
Mehrdad Massoudi
Keyword(s):  
Rheological Properties ◽  
Yield Stress ◽  
Oil And Gas ◽  
Free Water ◽  
Gel Strength ◽  
Fluid Loss ◽  
Gas Migration ◽  
Cement Slurry ◽  
Wellbore Pressure ◽  
Lower Fluid

Gas migration in oil and gas wells is defined as gases and/or fluids from adjacent formations invading a freshly cemented annulus. During well completions, gas and/or fluids can migrate to zones with lower pressure or even to the surface. Static gel strength (SGS), related to the yield stress of the cement, is a widely accepted measurement used to predict and minimize gas migration. In this review article, we look at the mechanisms and some possible solutions to gas migration during oil and gas well cementing. The use of static gel strength (SGS) and experimental measurements for SGS and wellbore pressure reduction are discussed. Rheological properties, including the yield stress and the viscosity of cement slurries, are also briefly discussed. Understanding the rheological properties of cement is complex since its material properties depend on cement type, as well as the shape and size distribution of cement particles. From this brief review, it is evident that in order to reduce free water and settling of the cement particles, to lower fluid loss, and to develop compressive strength in the early stages of cementing, an optimal cement slurry design is needed. The SGS test is a standard method used in estimating the free water in the well and could be a reference for gas migration reduction for oilwell cement slurries.

Liquid Strength Retrogression Control Additive

2021 ◽  
Author(s):  
Rahul Jadhav ◽  
Thomas Pisklak
Keyword(s):  
High Temperature ◽  
Free Water ◽  
Fluid Loss ◽  
Oil Well ◽  
Cement Slurry ◽  
Study Results ◽  
Different Temperatures ◽  
Improved Performance ◽  
Slurry Stability ◽  
Well Cement

Abstract To mitigate strength retrogression at temperatures, higher than 230°F, well cement designs typically include strength retrogression control additives (SRCAs). Solid siliceous materials (e.g., silica flour, fume, and sized-sands) are commonly used SRCAs that are incorporated into cements using dry-blending techniques. This study highlights liquid silica compositions as alternative SRCAs to dry-blended silica for high-temperature cementing. Liquid additives can be managed easily, delivered accurately, and offer a reduced on-site footprint, thus making them particularly advantageous for operations offshore and in remote locations. This paper presents a study on the use of liquid silica compositions as SRCAs and their effect on cement slurry properties, such as thickening time, mixability, fluid loss, rheology, and free water. The cement slurry used during the current study was prepared and tested according to API RP 10B-2 (2005). The performance of the liquid silica composition was tested at temperatures up to 400°F. Set cement samples were prepared using the liquid silica composition and silica flour, cured for up to 14 days at different temperatures. In addition, permeability testing was also performed on the samples. This paper presents the findings of this research, including strength and permeability test results on cement blends cured at temperatures of 300, 330, 350, and 400°F. The liquid silica composition, which provided silica to the cement formulation equivalent to 35% BWOC dry silica (48% BWOC liquid SRCA), functioned effectively as an SRCA at temperatures up to 330°F. Signs of strength retrogression were observed at 350°F and were more pronounced at 400°F. A greater concentration of the liquid silica composition may be necessary to prevent strength retrogression at temperatures higher than 330°F. The liquid silica composition also demonstrated mild retardation and a dispersing effect on the slurry. However, it helped enable improved slurry stability and suspension, thus providing improved control over free water without adverse effects on fluid loss and sedimentation. The study results demonstrate that a liquid SRCA can help improve the performance of annular cement designs to provide dependable barriers and effective zonal isolation during high-temperature cementing applications. The improved performance enabled by this liquid silica composition verifies its potential use as an alternative SRCA for high-temperature oil well cementing operations.

Synthesis and performance of a self crosslinkable acrylate copolymer with high compatibility for an oil well cement modifier

2014 ◽  
Vol 34 (5) ◽  
pp. 405-413
Author(s):  
Xianru He ◽  
Qian Chen ◽  
Chunhui Feng ◽  
Liang Wang ◽  
Hailong Hou
Keyword(s):  
High Performance ◽  
Oil And Gas ◽  
High Strength ◽  
Ammonium Persulfate ◽  
Fluid Loss ◽  
Oil Well ◽  
Cement Slurry ◽  
Oil Well Cement ◽  
Well Cement ◽  
Loss Control

Abstract High performance cement slurry polymer modifiers are increasingly in demand in the cementing process of oil and gas. A new polymer modifier with outstanding fluid loss control and high strength and toughness was synthesized by the main monomers butyl acrylate (BA), methyl methacrylate (MMA), acrylamide (AM), the functional monomers vinyltriethoxysilane (VTS), glycidyl methacrylate (GMA) and the initiator of ammonium persulfate (APS) through emulsion polymerization. By using Fourier transform infrared (FTIR) spectrometer, a laser particle analyzer, a scanning electron microscope and a differential scanning calorimeter, we studied the mechanism of fluid loss control and microstructure of polymer latex cement slurries. The experimental results showed that the copolymer could be crosslinked at 160°C and have the lowest fluid loss control, 12 ml, when the polymer content reached 5%. Acrylate latex modified by the silane coupling agent VTS had excellent performance on fluid loss control, as well as mechanical properties for oil well cement. These results have a potential significant value for the development of a new polymer cement modifier with high thermal stability and durability.

Performance Evaluation of Polycarboxylic Acid Dispersant for Oil Well Cementing

2020 ◽  
Vol 993 ◽  
pp. 1341-1350
Author(s):  
Xiu Jian Xia ◽  
Yong Jin Yu ◽  
Jian Zhou Jin ◽  
Shuo Qiong Liu ◽  
Ming Xu ◽  
...  
Keyword(s):  
High Temperature ◽  
Salt Resistance ◽  
Strength Development ◽  
Fluid Loss ◽  
Oil Well ◽  
Polycarboxylic Acid ◽  
Cement Slurry ◽  
Deep Wells ◽  
Oil Well Cement ◽  
Well Cement

The conventional oil-well cement dispersant has the characteristics of poor dispersion at high temperature, poor compatibility with other additives, and environmental pollution during the production process. In this article, with ultra-early strong polyether monomer, acrylic acid, 2-acrylamine-2-methylpropyl sulfonic acid, sodium methacrylate as copolymer monomers, an environmentally friendly polycarboxylic acid dispersant, DRPC-1L, was prepared by the aqueous solution free-radical polymerization. The chemical composition and thermal stability of the synthetic copolymer were characterized by FTIR and TGA techniques. The evaluation results show that DRPC-1L has a wide temperature range (30~210 °C), good salt-resistance and dispersing effect. It can significantly improve the rheological performance of cement slurry, and it is well matched with oil-well cement additives such as fluid loss agent, retarder and so on. Moreover, it is beneficial to the mechanical strength development of set cement, especially the early compressive strength. It can also inhibit the abnormal gelation phenomenon of cement slurry, flash set, that occurs during high temperature thickening experiments, which plays an important role in enhancing the comprehensive performance of cement slurry. Consequently, the novel polycarboxylic acid dispersant has good application prospects in deep and ultra-deep wells cementing.

scholarly journals Analyzing Cement Rheological Properties Using Different Additive Schemes at High Pressure and High Temperature Conditions

2020 ◽  
Vol 39 (3) ◽  
pp. 466-474
Author(s):  
Khalil Rehman Memon ◽  
Aftab Ahmed Mahesar ◽  
Shahzad Ali Baladi ◽  
Muhannad Talib Sukar
Keyword(s):  
High Pressure ◽  
High Temperature ◽  
Rheological Properties ◽  
Silica Fume ◽  
Gel Strength ◽  
Water Quantity ◽  
Fluid Loss ◽  
Cement Slurry ◽  
Three Samples ◽  
Loss Control

The experimental study was conducted on rheological properties in laboratory to measure the integrity of cement slurry. Three samples were used and analyzed at different parameters to check the elasticity of cement slurry. Additives with various concentrations, i.e. silica fume % BWOC (Present by Weight on Cement) (15, 17, 19 and 21), dispersant % Wt (Percent Weight) (0.21, 0.26 and 0.31) and additional 1; % Wt of fluid losscontrol were used to improve the performance of the cement slurry at the temperature of 123oC. The results have shown that increase in the concentration of dispersants that have caused to decrease in the Plastic Viscosity (PV), Yield Point (YP) and GS (Gel Strength). The rheological properties of cement were improved with the addition of fluid loss control additive in 21 % BWOC (Present by Weight on Cement) silica fume increase the water quantity in cement slurry that improve its durability and to reduce the strength retrogression in High Temperature High Pressure (HTHP) environment. Results were achieved through HTHP OFITE Viscometer (Model 1100).

scholarly journals Improving the Iraqi Oil Well Cement Properties Using Barolift: an Experimental Investigation

2021 ◽  
pp. 147-156
Author(s):  
Ali M. Hadi ◽  
Ayad A. Al-Haleem
Keyword(s):  
Compressive Strength ◽  
Oil And Gas ◽  
Free Water ◽  
American Petroleum Institute ◽  
Oil Well ◽  
Cement Slurry ◽  
X Ray ◽  
Gas Drilling ◽  
Drilling Operations ◽  
Well Cement

Cement is a major component in oil and gas drilling operations that is used to maintain the integrity of boreholes by preventing the movement of formation fluids through the annular space and outside the casing. In 2019, Iraq National Oil Company ordered all international oil and gas companies which are working in Iraq to use Iraqi cement (made in Iraq) in all Iraqi oil fields; however, the X-ray fluorescence (XRF) and compressive strength results in this study show that this cement is not matching with American Petroleum Institute (API) standards. During this study, barolift was used to improve the properties of Iraqi cement used in oil wells at high pressure and high temperature (HPHT). Barolift (1 g) was added to cement admixture to evaluate its influence on improving the performance of cement, mainly related to the property of toughness.  Primarily, the quality and quantity of cement contents were determined using X-ray fluorescence. Experiments were conducted to examine the characteristics of the base cement and the cement system containing 1g of barolift, such as thickening time, free water, compressive strength, and porosity. X-ray diffraction (XRD), scanning electron microscope (SEM), and energy dispersive X-ray spectroscopy (EDS) were conducted for analyzing the microstructure of cement powder. The experimental results showed that barolift acted as a retarder and improved the thickening time, slightly increased the free water, enhanced the mechanical properties, reduced the porosity, and aided in scheming new cement slurry to withstand the HPHT conditions. Microstructure analysis showed that barolift particles blocked the capillaries by filling cement spaces and, thus, a denser and stricter cement network was achieved.

scholarly journals Application of cellulose-based polymers in oil well cementing

2019 ◽  
Vol 10 (2) ◽  
pp. 319-325
Author(s):  
Ghulam Abbas ◽  
Sonny Irawan ◽  
Khalil Rehman Memon ◽  
Javed Khan
Keyword(s):  
Compressive Strength ◽  
Free Water ◽  
Hydroxyethyl Cellulose ◽  
Petroleum Engineering ◽  
Fluid Loss ◽  
Oil Well ◽  
Operational Cost ◽  
Cement Slurry ◽  
Multifunctional Additive ◽  
Water Separation

AbstractCellulose-based polymers have been successfully used in many areas of petroleum engineering especially in enhanced oil recovery drilling fluid, fracturing and cementing. This paper presents the application of cellulose-based polymer in oil well cementing. These polymers work as multifunctional additive in cement slurry that reduce the quantity of additives and lessen the operational cost of cementing operation. The viscosity of cellulose polymers such as hydroxyethyl cellulose (HEC), carboxymethylcellulose (CMC) and hydroxypropyl methylcellulose (HPMC) has been determined at various temperatures to evaluate the thermal degradation. Moreover, polymers are incorporated in cement slurry to evaluate the properties and affect in cement slurry at 90 °C. The API properties like rheology, free water separation, fluid loss and compressive strength of slurries with and without polymer have been determined at 90 °C. The experimental results showed that the viscosity of HPMC polymer was enhanced at 90 °C than other cellulose-based polymers. The comparative and experimental analyses showed that the implementation of cellulose-based polymers improves the API properties of cement slurry at 90 °C. The increased viscosity of these polymers showed high rheology that was adjusted by adding dispersant which optimizes the rheology of slurry. Further, improved API properties, i.e., zero free water separation, none sedimentation, less than 50 ml/30 min fluid loss and high compressive strength, were obtained through HEC, CMC and HPMC polymer. It is concluded that cellulose-based polymers are efficient and effective in cement slurry that work as multifunctional additive and improve API properties and cement durability. The cellulose-based polymers work as multifunctional additive that reduces the quantity of other additives in cement slurry and ultimately reduces the operational cost of cementing operation. The comparative analysis of this study opens the window for petroleum industry for proper selection of cellulose-based polymer in designing of cement slurry.

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