The Influence of Boron on Structure and Mechanical Properties of Bainite Ductile Iron in the Step Austempering in Room Temperature Machine Oil

2010 ◽  
Vol 139-141 ◽  
pp. 235-238
Author(s):  
De Qiang Wei
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Cast Iron ◽  
Impact Strength ◽  
Ductile Iron ◽  
Room Temperature ◽  
Solute Drag ◽  
Ductile Cast Iron ◽  
Treatment Technique ◽  
The Impact

In this paper, the low alloy bainite ductile cast iron has been obtained by a new heat treatment technique of the step austempering in room-temperature machine oil. The effects of element boron, manganese and copper on structure and mechanical properties of the bainite ductile cast Iron in above-mentioned process are investigated. The phenomenon, hardness lag of the alloyed bainite ductile cast Iron, has been discussed. It shows that after the step austempering in room-temperature machine oil, the hardness will increases with the time. It is found that boron and manganese can increase the hardness and reduce the impact strength while copper can increase the impact strength. The results show that reasonable alloyed elements can improve mechanical properties of the bainite ductile cast Iron. Essentially, hardness lag of the alloyed bainite ductile cast Iron is resulted from solute drag-like effect.

Research on Substitution of Molybdenum by Manganese in Low Alloyed Bainite Ductile Iron

2011 ◽  
Vol 299-300 ◽  
pp. 57-60
Author(s):  
De Qiang Wei ◽  
Ke Liu
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Electron Microscope ◽  
Impact Toughness ◽  
Ductile Iron ◽  
Retained Austenite ◽  
Room Temperature ◽  
The Matrix ◽  
The Impact ◽  
Scanning Electron

The low alloyed bainite ductile iron is obtained by alloying and austempering in room-temperature machine oil. The microstructure is investigated. The mechanical properties are discussed. In general, the number of white-bright zones and segregation is increasing with the increasing in the content of Mn, but the impact toughness is decreased. Therefore, the content of Mn is no more than 0.5 wt.%. The microstructure of bainite, martensite and a little retained austenite in the matrix of the ductile iron was investigated by scanning electron microscope (SEM). The hardness and impact toughness of the ductile iron subjected to heat-treatment are 54~56 HRC and 14.2 J/cm2, respectively. The substitution of 0.3~0.5wt.% Mo by 0.7~1.0 wt.% Mn can be realized in the bainite ductile iron.

scholarly journals Characteristics of ADI Ductile Cast Iron with Single Addition of 1.56% Ni

2017 ◽  
Vol 62 (4) ◽  
pp. 2273-2280
Author(s):  
B. Mrzygłód ◽  
A. Kowalski ◽  
I. Olejarczyk-Wożenska ◽  
T. Giętka ◽  
M. Głowacki
Keyword(s):  
Mechanical Properties ◽  
Cast Iron ◽  
Ductile Iron ◽  
Charpy Impact ◽  
Ductile Cast Iron ◽  
Microstructure And Mechanical Properties ◽  
Static Tensile ◽  
Single Addition ◽  
Charpy Impact Strength ◽  
The Impact

Abstract The results of examinations of microstructure and an analysis of its impact on selected mechanical properties of austempered ductile iron (ADI) were presented in the paper. The ADI was produced from the ductile iron containing 1.56% Ni only alloying addition. The effect of the austempering time and temperature on the microstructure and mechanical properties of the examined cast iron was considered. Constant conditions of austenitizing were assumed and six variants of the austempering treatment were adopted. The studyof mechanical properties included a static tensile test, Charpy impact strength test and Brinellhardness measurement. This work complements the knowledge about alloying additions effect on microstructure and mechanical properties of ADI and focuses on the impact of a single alloying element (Ni).

scholarly journals Influence of Technological Parameters of Furane Mixtures on Shrinkage Creation in Ductile Cast Iron Castings

2014 ◽  
Vol 59 (3) ◽  
pp. 1037-1040 ◽  
Author(s):  
I. Vasková ◽  
M. Hrubovčáková ◽  
J. Malik ◽  
Š. Eperješi
Keyword(s):  
Cast Iron ◽  
Ductile Iron ◽  
Ductile Cast Iron ◽  
Gating System ◽  
Technological Parameters ◽  
Iron Castings ◽  
Steel Castings ◽  
The Impact ◽  
Very High ◽  
Great Development

Abstract Ductile cast iron (GS) has noticed great development in last decades and its boom has no analogue in history humankind. Ductile iron has broaden the use of castings from cast iron into areas, which where exclusively domains for steel castings. Mainly by castings, which weight is very high, is the propensity to shrinkage creation even higher. Shrinkage creation influences mainly material, construction of casting, gating system and mould. Therefore, the main realized experiment was to ascertain the influence of technological parameters of furane mixture on shrinkage creation in castings from ductile iron. Together was poured 12 testing items in 3 moulds forto determine and compare the impact of various technological parameters forms the propensity for shrinkage in the casting of LGG.

Influence of Charge Composition on EN-GJS-500-7 Ductile Iron Properties in Foundry Operating Conditions

2020 ◽  
Vol 998 ◽  
pp. 42-47
Author(s):  
Alena Pribulová ◽  
Peter Futaš ◽  
Marcela Pokusova
Keyword(s):  
Mechanical Properties ◽  
Cast Iron ◽  
Ductile Iron ◽  
Ductile Cast Iron ◽  
Operating Conditions ◽  
Production Costs ◽  
Steel Scrap ◽  
Charge Composition ◽  
Iron Castings ◽  
Worldwide Production

Worldwide production of ductile iron castings reached in year 2017 26,428,148 metric tons, which is 34% of the total weight of all castings made from cast iron. The most significant increase in ductile iron castings was recorded in Slovakia, up to 78.6%. Castings from ductile iron have a very huge utilization thanks their very good foundry and mechanical properties. The current economic situation in all industries forces entrepreneurs and producers to rationalize production and reduce production costs, with a worldwide trend to increase the share of steel scrap, a technology for the production of ductile cast iron. The paper describes the results of research focused on the effect of charge composition, mainly the share of scrap steel on the final properties and structure of ductile iron EN-GJS-500-7 under the operating conditions of foundry. Six melts with different charge composition were made. The samples from all melts were taken and chemical analysis, microstructure analysis and testing on mechanical properties were made on them. The mechanical properties of produced globular cast irons were according with the relevant standard. It is important to mention that there has been a significant increase in strength characteristics in melts in which the carbon content exceeded 4% (CE = 4.7 and 4.8%, respectively).

Property and Application of Austempered Ductile Cast Iron

2011 ◽  
Vol 328-330 ◽  
pp. 1297-1300
Author(s):  
Guang Si Luo
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Cast Iron ◽  
Treatment Process ◽  
Nodular Cast Iron ◽  
Ductile Cast Iron ◽  
Heat Treatment Process ◽  
Engineering Material ◽  
High Fatigue ◽  
Austempered Ductile Cast Iron

Austempered ductile cast iron is newly developed engineering material with a favorable combination of comprehensive mechanical properties. Its properties, such as good comprehensive mechanical properties, high fatigue strength, and good fiction and wear characteristics are included. The application of ADI at home and abroad was presented as well. In order to ensure and improve mechanical properties of ADI, it should ensure high rank nodularity in terms of nodular cast iron, improve graphite nodules, reduce segregation and properly cut down the content of silicon and manganese. While in terms of heat treatment, in order to achieve ideal austenite ferrites, stable and reliable heat treatment process as well as relevant equipment is required.

scholarly journals Comparing the Structure and Mechanical Properties of Welds on Ductile Cast Iron (700 MPa) under Different Heat Treatment Conditions

Metals ◽  
2018 ◽  
Vol 8 (1) ◽  
pp. 72 ◽  
Author(s):  
Ronny Gouveia ◽  
Francisco Silva ◽  
Olga Paiva ◽  
Maria de Fátima Andrade ◽  
Lucas Pereira ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Cast Iron ◽  
Ductile Cast Iron ◽  
Treatment Conditions

scholarly journals Investigation of the Nodularisation Propensity of Calcined Cashew-Nut Shell-Ash in Cast-Iron Melt Graphite

2021 ◽  
Vol 18 (1) ◽  
pp. 1-8
Author(s):  
O.I. Sekunowo ◽  
J.O. Ugboaja ◽  
J.A. Tiamiyu
Keyword(s):  
Mechanical Properties ◽  
Cast Iron ◽  
Ductile Iron ◽  
Microstructural Analysis ◽  
Ductile Cast Iron ◽  
Cashew Nut ◽  
Melt Treatment ◽  
Master Alloys ◽  
Molten Cast Iron ◽  
Cashew Nut Shell

Production of ductile iron using ferrosilicon-magnesium master alloy in melt treatment is currently fraught with challenges bothering on cost and availability. In this study the suitability of cashew nut shells ash (CNSA) as a viable alternative to magnesium master alloys employed in the treatment of molten cast iron for enhanced mechanical properties was studied. The carbonized CNSA used varied from 2-10 wt. % to treat different heat batches; CA1-CA5 containing varied amount of CNSA, CaO and FeSi in the molten cast iron. The cast samples were subjected to both mechanical characterisation (tensile, hardness and impact) and microstructural analysis using Instron electromechanical machine, impact tester and scanning electron microscope (SEM) coupled with energy dispersive spectroscope (EDS). Results show that the 8 wt. % CNSA addition demonstrated the best mechanical properties comparable to ASTM A536 ferritic ductile cast iron. Specifically, the 8 wt. % CNSA cast samples exhibited 433 MPa tensile strength, 144HRC hardness and ductility of 14.7%. Contributions to improved mechanical properties may be attributed to the development of sufficient fractions of graphite nodules during melt treatment with CNSA. These outcomes are a boost both to the production of quality ductile irons and a cleaner environment. Keywords: Nodularisation, ductile-iron, cashew-nut, ferrosilicon-magnesium alloy, mechanical properties

scholarly journals The Effects of Various Conditions of Short-Term Rejuvenation Heat Treatment on Room-Temperature Mechanical Properties of Thermally Aged P92 Boiler Steel

Materials ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6076
Author(s):  
Ladislav Falat ◽  
Lucia Čiripová ◽  
Viera Homolová ◽  
Miroslav Džupon ◽  
Róbert Džunda ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Impact Toughness ◽  
Room Temperature ◽  
Laves Phase ◽  
Short Term ◽  
Boiler Steel ◽  
P92 Steel ◽  
The Impact

In this work, the effects of various conditions of short-term rejuvenation heat treatment on room-temperature mechanical properties of long-term aged P92 boiler steel were investigated. Normalized and tempered P92 steel pipe was thermally exposed at 600 °C for time durations up to 5000 h in order to simulate high-temperature material degradation, as also occurring in service conditions. Thus, thermally embrittled material states of P92 steel were prepared, showing tempered martensitic microstructures with coarsened secondary phase precipitates of Cr23C6-based carbides and Fe2W-based Laves phase. Compared with the initial normalized and tempered material condition, thermally aged materials exhibited a slight decrease in strength properties (i.e., yield stress and ultimate tensile strength) and deformation properties (i.e., total elongation and reduction of area). The hardness values were almost unaffected, whereas the impact toughness values showed a steep decrease after long-term ageing. An idea for designing the rejuvenation heat treatments for restoration of impact toughness was based on tuning the material properties by short-term annealing effects at various selected temperatures somewhat above the long-term ageing temperature of P92 material. Specifically, the proposed heat treatments were performed within the temperature range between 680 °C and 740 °C, employing variable heating up and cooling down conditions. It was revealed that short-term annealing at 740 °C for 1 h with subsequent rapid cooling into water represents the most efficient rejuvenation heat treatment procedure of thermally aged P92 steel for full restoration of impact toughness up to original values of normalized and tempered material state. Microstructural observations clearly indicated partial dissolution of the Laves phase precipitates to be the crucial phenomenon that played a key role in restoring the impact toughness.

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