Mechanical Performance of Reactive Powder Concrete for Structure Engineering

2010 ◽  
Vol 160-162 ◽  
pp. 498-502
Author(s):  
Zhi Gang Yan ◽  
Tie Yi Zhong ◽  
Ming Zhe An ◽  
Wen Yu Ji

In order to study the mechanical performance of Reactive Powder Concrete (RPC) used for structure engineering, 38 series of RPC specimens are fabricated, cured, tested and analyzed. There are 5 sets of specimens are fabricated for each actual site structure engineering. The compressive strength, flexural strength and elastic modulus are tested according to the specimens and the compressive strength is tested with different age time. All the specimens are steam cured with the same situation as the structure. According to the test result, the compressive strength of RPC is up to 80MPa 3days after it is cast and the compressive strength is higher than 120MPa 15days later. The average flexural strength of RPC is 19.4MPa and the elastic modulus is 45.15GPa. The tested results show that the mechanical performance of RPC can satisfy the engineering requirement. The mixing proportion and the curing system can be used for engineering design and construction.

Buildings ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 286
Author(s):  
Chuanlin Wang ◽  
Guojie Xue ◽  
Xianbo Zhao

 This research studied the influence of three types of open (short-straight, long-straight, semicircular) and three different shapes of closed steel fibers (triangular, rectangular, circular) with different fiber contents by volume (0, 0.5%, 1%, 1.5%, and 2%) on the working and mechanical performance of reactive powder concrete (RPC). The results indicated that (1) the number of steel fibers and the enclosed area formed by closed steel fibers would remarkably impact the performance of RPC; (2) the semicircular fiber improves RPC’s strength the most among the three open shapes; (3) the short-straight fiber works more effectively than the closed steel fibers; (4) the circular fiber works the most efficiently in improving RPC’s mechanical performance while the triangular ones have the least effect among the three closed steel fibers; (5) both the closed and open steel fibers improve their compressive strength more than their flexural strength; (6) the closed steel fiber works more efficiently in improving the flexural strength but less efficiently in improving the compressive strength; (7) the open steel fibers enhance the mechanical performance of RPC via their anchoring performance while the closed steel fibers work by confining the concrete; (8) the hybrid utilization of steel fibers improves RPC’s mechanical performance to a higher level via combing the advantages of open and closed steel fibers.


Reactive powder concrete (RPC) is the ultra-high strength concrete made by cementitious materials like silica fumes, cement etc. The coarse aggregates are completely replaced by quartz sand. Steel fibers which are optional are added to enhance the ductility. Market survey has shown that micro-silica is not so easily available and relatively costly. Therefore an attempt is made to experimentally investigate the reduction of micro-silica content by replacing it with fly-ash and mechanical properties of modified RPC are investigated. Experimental investigations show that compressive strength decreases gradually with addition of the fly ash. With 10 per cent replacement of micro silica, the flexural and tensile strength showed 40 and 46 per cent increase in the respective strength, though the decrease in the compressive strength was observed to be about 20 per cent. For further percentage of replacement, there was substantial drop in compressive, flexural as well as tensile strength. The experimental results thereby indicates that utilisation of fly-ash as a partial replacement to micro silica up to 10 per cent in RPC is feasible and shows quite acceptable mechanical performance with the advantage of utilisation of fly-ash in replacement of micro-silica.


2010 ◽  
Vol 150-151 ◽  
pp. 779-782
Author(s):  
Qing Xin Zhao ◽  
Zhao Yang Liu ◽  
Jin Rui Zhang ◽  
Ran Ran Zhao

By means of the three-point bending impact equipment, with the measurement of ultrasonic velocity, the impact behavior and damage evolution of reactive powder concrete (RPC) with 0, 1%, 2% and 3% volume fraction of steel fiber were tested. The results showed that steel fiber significantly improved the compressive strength, flexural strength, flexural toughness and impact toughness of RPC matrix. The compressive strength, flexural strength, flexural toughness of RPC with 3% steel fiber increased by 40.1%, 102.1%, and 37.4 times than that of plain concrete, respectively, and simultaneously, the impact toughness of RPC with 3% steel fiber was 93.2 times higher than that with 1% steel fiber. RPC with 2% and 3% steel fiber dosage both had relatively high compressive strength, flexural strength and flexural toughness; however, compared with the sample with 2% steel fiber dosage, the impact toughness of RPC with 3% steel fiber dosage increased by more than 10 times. Therefore, taking economy and applicability into consideration, if we mainly emphasis on the compressive strength, flexural strength and flexural toughness, RPC with 2% steel fiber is optimal. While if impact toughness is critical, RPC with 3% steel fiber would be the best choice.


2014 ◽  
Vol 496-500 ◽  
pp. 2402-2406
Author(s):  
Kui He ◽  
Hui Yang ◽  
Fang Fang Jia ◽  
Er Po Wang ◽  
Zhen Bao Lu ◽  
...  

Workability, strength and fracture mechanics of polypropylene macro-fiber reinforced Reactive powder concrete (RPC) were studied in this work. The results showed that the incorporation of macro-fiber could influence the workability of RPC, the slump of RPC decreased with the increasing of macro-fiber content; compressive strength decreased while splitting strength increased with the increasing of macro-fiber, meanwhile the flexural strength invariant. Macro-fiber could strongly enhance the flexural toughness of RPC and changed the failure mode from brittle to ductile; fracture energy tends to increase linearly with the increasing of macro-fiber.


In this paper various mix proportions of Reactive Powder Concretes were formulated using ordinary Portland cement, Fly ash, Micro silica, Silica Fume, Quartz powder etc and these concretes were subjected to strength test. The best mix was selected for further in depth study with fibers like Sisal fiber, Coir fiber, Hair fiber and Polypropylene fiber mixed Reactive Powder Concrete and the various tests have been performed Cube Compressive strength, Cylinder Compressive strength, Flexural strength, Split Tensile strength, Shear test, Water absorption, Sorptivity and Chloride diffusion etc. As a result, fiber incorporated concrete shows increasing Flexural strength, splitting tensile strength, and shear strength up to 30% as compared to control RPC and gives minimal decrease in compressive strength by the addition of fibers. These characteristics make it as a promising material for casting non structural elements such as pressure pipes, flooring tiles, Partition panels, door and window frames. It can also be used as repair materials.


2014 ◽  
Vol 597 ◽  
pp. 320-323 ◽  
Author(s):  
De Hong Wang ◽  
Yan Zhong Ju ◽  
Wen Zhong Zheng

Mechanical properties of reactive powder concrete (RPC) containing fly ash were investigated under different curing regimes (standard and steam curing) in this study. The experimental results indicate that, flexural strength of RPC increased considerably after steam curing, compared to the standard curing. Steam curing had no significant effect on compressive strength of RPC. Increasing the fly ash content improved the flexural strength of RPC under all curing regimes considerably. The compressive strength reached a maximum (103.8MPa) when the fly to ash and cement ratio is 0.3.


Coatings ◽  
2021 ◽  
Vol 11 (9) ◽  
pp. 1142
Author(s):  
Guoping Huang ◽  
Hui Wang ◽  
Feiting Shi

The effect of salt freeze-thaw cycles coupled with carbonation on the mechanical performance of quick hardening sulphoaluminate cement-based reactive powder concrete combined with basalt fibers was investigated. The ratios of basalt fibers in sulphoaluminate cement-based reactive powder concrete (SAC-RPC) were 1%, 2%, 3% and 4% by the volume of concrete. The mechanical strengths (compressive strength, flexural strength and bonding strength) of SAC-RPC were investigated after curing for 5 h, 1 d, 14 d and 28 d, respectively. Meanwhile, the mechanical strengths of resultant concrete were detected, when different NaCl freeze-thaw cycles and carbonation were adopted. Results showed that the addition of basalt fibers could effectively improve the mechanical strengths, especially the flexural strength of SAC-RPC. The dosage of 3.0% was the threshold value affected mechanical strengths. The flexural, compressive and bonding strengths of SAC-RPC were higher than 8.53 MPa, 34 MPa and 3.21 MPa, respectively. The mass loss and mechanical strengths loss of SAC-RPC increased in the form of quadratic function with the increasing number of NaCl freeze-thaw cycles and varied in the form of quadratic decreasing function. Meanwhile, the effect of carbonation on the mechanical strengths of SAC-RPC can be ignored. Additionally, the coupling effect of salt freeze-thaw cycles and carbonation could accelerate the attenuation of concrete strength. The mechanical strengths loss demonstrated a decreased quadratic function with the increasing volume of basalt fibers.


2018 ◽  
Vol 7 (2.24) ◽  
pp. 552
Author(s):  
Jeganmurugan P ◽  
Rakesh Senthil Kumar G V ◽  
Sivasharmina M ◽  
Sowmiya S ◽  
Vasanthan M

Reactive powder concrete (RPC) is ultra high strength with advanced mechanical properties. Reactive powder concrete is a concrete without coarse aggregate, contains cement, silica fume, quartz sand, quartz powder, super plasticizer, steel fibre and polypropylene fibre with very low water cement ratio under normal curing condition. RPC has been produce with high compressive strength ranging from upto 800 MPa with high flexural strength up to 50 MPa and in some cases provided with absences of steel reinforcement. Mix proportions of RPC were found by trial and error method, the concrete cubes of size 100mmx100mmx100mm were cast for find compressive strength of NRPC at 7days. Concrete cubes and cylinders of sizes 100mmx100mmx100mm and 100mmx150mm have to be cast for finding compressive strength and split tensile strength at 28 days. Flexural strength of NRPC and MRPC will be find out by casting prism of size 500mmx 100mmx 100 mm. The optimum mix proportion has to be finalized by comparing the results of all concrete specimens. Compressive strength test results shows that addition of silica fume upto 0.22% will increase the compressive strength of reactive powder concrete.   


Materials ◽  
2020 ◽  
Vol 13 (13) ◽  
pp. 2948 ◽  
Author(s):  
Stefania Grzeszczyk ◽  
Aneta Matuszek-Chmurowska ◽  
Eva Vejmelková ◽  
Robert Černý

The paper presents the test results of basalt fiber impact on a compressive and flexural strength, resistance to abrasion and porosity of Reactive Powder Concrete (RPC). The reasons for testing were interesting mechanical properties of basalt fibers, the significant tensile strength and flexural strength, and in particular the resistance to high temperatures, as well as a relatively small number of RPC tests performed with those fibers and different opinions regarding the impact of those fibers on concrete strength. The composition of the concrete mix was optimized to obtain the highest packing density of particles in the composite, based on the optimum particle size distribution curve acc. to Funk. Admixture of basalt fibers was used in quantity 2, 3, 6, 8 and 10 kg/m3, length 12 mm and diameter 18 µm. A low water-to-binder ratio, i.e., from 0.24, was obtained through application of a polycarboxylate-based superplasticizer. The introduction of up to 10 kg/m3 of basalt fibers to RPC mix was proved to be possible, while keeping the same w/c ratio equal to 0.24, with a slight loss of workability of the concrete mix as the content of fibers increased. It was found that the increase of the fiber content in RPC to 10 kg/m3, despite the w/c ratio was kept the same, caused reduction of the concrete compressive strength by 18.2%, 7.8% and 13.6%, after 2, 7, and 28 days respectively. Whereas, the flexural strength of RPC increased gradually (maximum by 15.9%), along with the fiber quantity increase up to 6 kg/m3, and then it reduced (maximum by 17.7%), as the fiber content in the concrete was further increased. The reduction of RPC compressive strength, along with the increase in basalt fibers content, leads to the increase of the total porosity, as well as the change in pore volume distribution. The reduction of RPC abrasion resistance was demonstrated along with the increase of basalt fibers content, which was explained by the compressive strength reduction of that concrete. A linear relation between the RPC abrasion resistance and the compressive strength involves a high determination coefficient equal to 0.97.


2011 ◽  
Vol 261-263 ◽  
pp. 192-196 ◽  
Author(s):  
Yan Zhong Ju ◽  
De Hong Wang ◽  
Fei Jiang

Based on experiments of uniaxial compression and flexural experiments, the basic mechanical properties (compressive strength and flexural strength) of reactive powder concrete (RPC) were investigated, the effect of the steel fiber content on mechanical properties of RPC was studied in this work. The resu1ts indicate that the axial compressive strength of RPC had no obvious change with the change of steel fiber content. When the steel fiber content varied from 1.0% to 2.0%, the flexural strength of RPC had no obvious change.When the steel fiber content varied from 2.0% to 5.0%, the flexural strength of RPC increased dramaticlly with the increase of steel fibers content. According to experiment curves, an equation for the compressive stress-strain curve of RPC was deduced with different stee1 fiber content.


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