An Improving Approach for 6σ-Based Multi-Process Machining Environement

2011 ◽  
Vol 314-316 ◽  
pp. 2524-2528
Author(s):  
Guang Hui Zhou ◽  
Ben Wang ◽  
Zhong Dong Xiao ◽  
Ping Yu Jiang
Keyword(s):  
Quality Control ◽  
Product Quality ◽  
Quality Management System ◽  
Environmental Parameters ◽  
Operating Environment ◽  
Machine Material ◽  
Key Points ◽  
Quality Of Products ◽  
Control And Management

In the 6σ-based product quality management system, influencing factors of 5M1E (man, machine, material, method, measure and environment) are the key points to ensure the quality of products reach 6σ level. However, because the traditional quality control methods only focus on the factors of machine, material, method and measure but ignore the factors of man and environment and their relationship on product quality, the 6σ level objective of product quality cannot be implemented well. As such, this study proposes an improving approach for 6σ-based multi-process machining environment whose objective is to build the connection relationship and model among operating environment, workers and product quality. Through adjusting the values of operating environmental parameters, the behaviors of workers on machines can be controlled and the product quality can be improved. This study provides a new solution for 6σ-based product quality control and management.

scholarly journals QUALIMETRIC METHOD OF ASSESSING RISKS OF LOW QUALITY PRODUCTS

2021 ◽  
Vol 2021 (4) ◽  
pp. 4769-4774
Author(s):  
ROMAN TRISHCH ◽  
◽  
OLESIA NECHUIVITER ◽  
KOSTIANTYN DYADYURA ◽  
OLEKSANDR VASILEVSKYI ◽  
...  
Keyword(s):  
Risk Assessment ◽  
Quality Management ◽  
Product Quality ◽  
Density Function ◽  
Quality Indicators ◽  
Quality Management System ◽  
Significant Risk ◽  
Scientific Papers ◽  
Quality Of Products

Risk assessment is an integral part of an enterprise's quality management system. The risk of low quality products is the most significant risk, as it is directly related to the concept of enterprise competitiveness. The paper analyzes the scientific papers related to the assessment of the quality of products, processes and services, their disadvantages, possible limits of application. It is proposed to use mathematical dependences to obtain estimates of product quality indicators on a dimensionless scale. Knowing the density function of random variables of product quality indicators and knowing the mathematical dependence of their estimates on a dimensionless scale, it is proposed to obtain the density function of estimates. Knowing the function of the density of estimates of quality indicators, it is proposed to find the probabilities of risks of the assessment of quality indicators in any given interval on a dimensionless scale. A method for assessing the risks of low quality products has been developed

Improvement of a Riveting Process Capability with Application of Tools and Methods of the Quality Management

2014 ◽  
Vol 474 ◽  
pp. 351-356 ◽  
Author(s):  
Marta Kučerová ◽  
Helena Fidlerová
Keyword(s):  
Quality Management ◽  
Product Quality ◽  
Statistical Methods ◽  
Quality Management System ◽  
Process Capability ◽  
Quality Characteristics ◽  
Riveting Process ◽  
Quality Of Products ◽  
Tools And Techniques

Assessment of a process capability is an important area of the quality management. Quality of produced outputs depends on the quality of the process, in which product characteristics are formed. In considering the capability of the process, the ability of the process should be determined to provide the required quality of products. The required product quality has to meet customer requirements and expectations. For determination of process capability are used methods, which are based on comparing variability of selected product quality characteristics. The smaller the variability of the input factor is, the better is the process capability and therefore a better quality of product is produced. Improvement of process capability and reducing the variability of the product quality characteristics can be achieved by means of applying of statistical methods. Standards for the quality management system require the need of statistical methods application as well as other tools and techniques for improvement in business practice. It is necessary to use statistical methods in measuring, monitoring and process improvement. So can be determined the process variability, identified common and special causes of variability and in consequence to propose corrective actions. The paper describes first theoretical characteristics of capability assessment methods and tools in continuous improvement in industry praxis. With application of chosen statistical methods has been improved capability of the riveting process of clutch disk.

scholarly journals Innovative Decisions in the Production Quality Control of Flour Milling

2019 ◽  
Vol 48 (3) ◽  
pp. 152-160 ◽  
Author(s):  
Салима Мизанбекова ◽  
Salima Mizanbekova ◽  
Ирина Богомолова ◽  
Irina Bogomolova ◽  
Наталья Шатохина ◽  
...  
Keyword(s):  
Quality Control ◽  
Quality Management ◽  
Quality Assessment ◽  
Product Quality ◽  
Quality Management System ◽  
Raw Materials ◽  
Assessment System ◽  
Technical Level ◽  
Flour Milling

The present research features the Russian flour-milling industry. Flour manufacturers are a key component of the bread- baking complex of Russia, which ensures the food security of the country in the conditions of import substitution. However, large flour mills have recently experienced a decrease in profitability indicators, and production of low-quality flour by illegal producers has increased. Hence, the quality management system of flour milling enterprises requires new methodological approaches to assess the effectiveness of quality control procedures and innovative ways to improve product quality management that would ensure the competitive advantage. Quality management should be based on representative information obtained by using differential or complex methods, with numerical values established by measuring various indicators of product quality, i.e. objective and subjective. The quality assessment system should be used to determine the quality level at each stage of the innovation process, which will allow for effective management decisions. The considered quality assessment methods were adapted to the sectoral specifics of the milling industry, since the efficiency of grain processing largely depends on the stability of regimes at all its stages. The paper introduces an economic and mathematical model that includes the calculation of three groups of assessment indicators: the quality of preparation of raw materials for grinding, the quality of the technological process, and the technical level of production. The performance indicators of their activities proved to be significantly affected by the quality characteristics of the processed raw materials, the efficiency of process control, and the use of the potential of the technical level of production. The analytical studies conducted by the authors revealed trends in the product quality management at sectoral enterprises and proved the need to use system-oriented innovative solutions at all stages of flour production.

scholarly journals Product Quality as a Definitive Factor of Enterprise Competitiveness

2020 ◽  
Vol 12 (515) ◽  
pp. 252-258
Author(s):  
V. V. Kuzoma ◽  
◽  
S. I. Pavliuk ◽  
Keyword(s):  
Product Quality ◽  
Word Of Mouth ◽  
Quality Management System ◽  
Marketing Research ◽  
Point Of View ◽  
Consumer Confidence ◽  
Enterprise Competitiveness ◽  
Quality Of Products ◽  
The Impact

The article considers topical issues regarding the impact of products (goods) quality on the formation of a sufficient level of competitiveness of enterprise. Views on the conceptual and categorical apparatus related to "competitiveness", "product competitiveness" and "quality" are generalized, including foreign experience. The purpose of this article is consideration and analysis of the impact of product quality on the formation of the competitiveness of enterprise and the achievement of its appropriate level in modern market economy. The essence of the concept of "product quality" from the point of view of the manufacturer is highlighted. The interdependence between product quality and ensuring the appropriate level of enterprise competitiveness is shown. The main advantages of improving product quality as a factor of competitiveness of products and the enterprise as a whole are given. The main attention is paid to quality as a factor in the formation of consumer confidence, technology "word of mouth", the importance of aesthetic indicators of products (goods). It is determined that the high quality of products (goods) provides greater return on investment and insufficient level of quality at the initial stage is a positive factor in the development of an enterprise. The main ways to improve product quality and product competitiveness are proposed. It is determined that the quality of products (goods) is influenced by a number of different factors, both internal and external (production technology, pricing policy, efficiency of product quality management system, the level of competition in the market, consumer requirements, etc.). Product competitiveness and enterprise competitiveness are correlated as part and whole. The main measures to improve the quality of products (goods), we see: the formation of consumer confidence and communication, the use of technology "word of mouth", the importance of aesthetic indicators in product or goods development, and development of competitive strategy based on marketing research of competitors, consumers, and the market as a whole.

scholarly journals Pengendalian Mutu

2018 ◽  
Author(s):  
nita nabawiyah ◽  
Onik Adi_Dimas Kurniawan
Keyword(s):  
Quality Control ◽  
Process Control ◽  
Product Quality ◽  
Statistical Process Control ◽  
Control Analysis ◽  
Statistical Process ◽  
Business World ◽  
Main Factors ◽  
Quality Of Products

Competition in the increasingly tight business world today encourages companies to improve the quality of their products. KFC is one of the trading companies that sell chicken, KFC keep trying to improve product quality by pressing the number of defective products. Efforts to maintain and improve the quality of products produced by Statistical Process Control analysis tools. This study aims to analyze whether the quality control of products in KFC is still at the limit of tolerance or not. The main factors of the most dominant damage seen from the causal diagram ie from humans, machines and working methods. The most dominant product damage is charred, and the texture of hard chickens is thus expected to improve the quality of KFC Yogyakarta again and do this routine maintenance machine to keep the product quality to stay good. Keywords: Quality Control, Statistical Process Control

scholarly journals PROCESS CAPABILITY IMPROVEMENT BY PUTTING ‘STATISTICAL PROCESS CONTROL’ INTO PRACTICE

2013 ◽  
pp. 251-256
Author(s):  
PIYUSH KUMAR SONI ◽  
IMTIYAZ KHAN ◽  
ABHISHEK ROHILLA
Keyword(s):  
Quality Control ◽  
Process Control ◽  
Product Quality ◽  
Statistical Process Control ◽  
Manufacturing Process ◽  
Process Capability ◽  
Statistical Process ◽  
Quality Of Products ◽  
Capability Improvement

Quality control helps industries in improvement of its product quality and productivity. Statistical Process Control (SPC) is one of the tools to control the quality of products that practice in bringing a manufacturing process under control. In this paper, the process control of a CNC Grinder manufactured at PMT Machines Ltd. Halol, (Gujarat) India is discussed. The varying measurements have been recorded for a number of samples of a Cam Roller Shoe obtained from a number of trials with the CNC Grinder. SPC technique has been adopted, by which the process is finally brought under control and process capability is improved.

scholarly journals Universal Model to Support the Quality Improvement of Industrial Products

Materials ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 7872
Author(s):  
Andrzej Pacana ◽  
Dominika Siwiec
Keyword(s):  
Quality Control ◽  
Product Quality ◽  
Complex Analysis ◽  
Model Verification ◽  
Universal Model ◽  
Industrial Products ◽  
Management Tools ◽  
Quality Of Products

Improving the quality of industrial products quality still is a challenge. Despite using quality control, there is a constant need to support this process to achieve an effective, precise, and complex analysis of product quality. The purpose was to develop a universal model that supports improving the quality of products via the consistent and repetitive determination of the causes of product incompatibilities and actions leading to their elimination; the model can be integrated with any quality control of the product. The model verification was carried out for the incompatibility of the mechanical seal in alloy 410, in which the porosity cluster was identified by the fluorescence method (FPI). The purpose of the analysis was created by the SMART(-ER) method. Then, a team of experts was selected from which the brainstorming (BM) was realized. After the BM method, the source of incompatibility and initial causes were identified. Then, the Ishikawa diagram (according to rule 5M + E) was developed to group the initial causes. Next, during the BM method, the main causes were selected. In the last stage, the 5Why method was used to determine improvement actions, i.e., adjust clotting parameters, introduce the obligation to undergo periodic training, and set aside a separate place for storing the electrodes. Originality is the combination of selected quality management tools in a coherent model, the main aim of which is to identify the main causes of incompatibility and improvement actions. Additionally, this model is universal and has applications with analyzing any product and the causes of its incompatibility, and it can be integrated with any product quality control. Therefore, the model can be useful for improving the quality of products in any enterprise.

scholarly journals Application of statistical methods in the analysis of nonconformities of nonconforming products in the production process

2021 ◽  
pp. 40-45
Author(s):  
N. V. Girilovich ◽  
G. V. Dovgopolaya
Keyword(s):  
Quality Control ◽  
Control System ◽  
Statistical Analysis ◽  
Production Process ◽  
Product Quality ◽  
Effective Control ◽  
Product Quality Control ◽  
Root Cause ◽  
Quality Of Products

Quality is the degree to which the totality of an object’s inherent characteristics meets the requirements. The product quality control system is a set of interrelated objects and subjects of control, the types, methods and means used to assess the quality of products. An effective control system allows you to make a timely impact on the level of product quality, prevent possible inconsistencies, and ensure their prompt detection at the lowest cost. One of the progressive methods in modern management is the statistical method.The article considers the program element for quality control in OJSC “BSW – Management Company of the Holding “BMC”. This program element is aimed at working with all types of nonconforming products of the enterprise, at finding the root cause and statistical analysis for these reasons.

scholarly journals ANALISIS USULAN PERBAIKAN MUTU PRODUK BERDASARKANMETODE SEVEN TOOLS DI PT. X

2016 ◽  
Vol 2 (2) ◽  
Author(s):  
Muzakir Muzakir
Keyword(s):  
Human Factors ◽  
Product Quality ◽  
Work Environment ◽  
Raw Material ◽  
Machine Material ◽  
Analysis Tools ◽  
Quality Of Products

Have done analyzing the proposed improvement of product quality by method Seven Tools. From the calculation and analysis tools with seven methods that have been done there are three defects that occur on the production floor with the number of product defects due to a loose assembly of 196 pieces with a percentage of 59.57%, and disability as a result of gluing the loose many as 82 pieces of disability (24, 92%), the smallest of disability by 51 disability (15.50%) which is due to lack of good raw material. The cause product defects occur due to human factors, machine, material, method, and the work environment, so that it can be said that the process is out of control. By using Seven tools in controlling the quality of products, can know and minimize the occurrence of product defects so that the quality and product quality under control.Keywords : Seven tools, product quality, disability.

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