An Introductory and Analysis of the Stationary Blade Rotary Compressor

2011 ◽  
Vol 317-319 ◽  
pp. 2063-2068
Author(s):  
Ai Nong Geng ◽  
Kui Hua Geng ◽  
Xin Mo Li

A new type of stationary blade rotary compressor is developed to overcome the rolling piston compressor’s weaknesses such as severe leaking loss and friction waste. The new compressor has unique sealing structures and friction-reducing techniques, featuring in that the compressor adopts a stationary blade whose out-end is hermetically fastened to the cylinder’s inner wall and the blade’s two side-ends are hermetically fastened to the end-covers which respectively set in both ends of the cylinder. Due to that the cylinder, the blade and the end-covers all are closely fitted to each other, the leakage and friction occurred from these parts are completely eliminated. This paper introduces the compressor’s working principle and structure characteristics, deduces the calculation formulas for displacement volume, chamber pressure and thermodynamic properties, and discusses the design principles of compressor structure parameters and what effects these parameters have on leakage and friction. The research result shows that the stationary blade compressor, in comparison with the conventional rolling piston compressor, has displayed some unique advantages in seal property, friction reduction, manufacturing and assembling techniques.

2011 ◽  
Vol 328-330 ◽  
pp. 628-632
Author(s):  
Kui Hua Geng ◽  
Meng Tang ◽  
Hong Dong Yu ◽  
Ai Nong Geng ◽  
Shi Guang Du

The structure and working principle of a new translational piston compressor was introduced in this paper. Its piston works in a way of translational motion, hence reduces the piston’s relative velocity to cylinder and cap, as well as friction and wear. In order to avoid vane detaching from piston, simulations were carried out regarding the pre-tightening spring and an optimal preload of the spring was obtained. By analyzed and compared to conventional rolling piston compressor in term of contact force between vane and piston, it was pointed out that the new compressor possessed advantage of kinetic characteristic and is more suitable for the situation of high rotary speed.


2019 ◽  
Vol 63 (4) ◽  
pp. 308-318 ◽  
Author(s):  
Balázs Farkas ◽  
Jenő Miklós Suda

The evaluation of a newly designed oil-free rotary compressor is presented based on transient 3D Computational Fluid Dynamics (CFD) simulations. The simulations are performed at low compression ratios and low pressure ratios and low rotational speeds. To place the results into context, the data presented in related literature was processed and summarized. The methods related to the CFD model of the newly designed compressor were developed, summarized and evaluated. The accessed CFD data are in good agreement with the results of the former rolling piston compressor related investigations. The oil free operation prevents the contamination of the working fluid from lubricant. Since the compressor is planned to work in open cycle within the sensitive environment of thermal heat sources contamination free operation has to be accomplished. However, oil-free operation also results in significantly lower performance based on the modelling results.


Author(s):  
Balázs Farkas ◽  
JenőMiklós Suda

A novel rotating piston-type compressor is presented. The conventional rolling piston architecture was redesigned to allow oil-free operation. The spring activated vane was replaced by a directly driven swinging vane to provide constant contact to the rotating piston. The model of the compressor was implemented in the AMESim simulation platform. Experiments were conducted on prototypes and the data were evaluated based on the simulation results. Directly unobservable geometric dimensions were estimated by adjusting the mathematical model parameters to the measured thermodynamic state variables with the use of a multi-parametric genetic algorithm. The simple genetic algorithm proved fast and adequate solutions. According to the collected results, the oil-free rotating piston architecture is significantly more sensitive to the sealing clearances compared to the conventional oil lubricated rolling piston compressors. Therefore, the theoretically estimated performance can only be achieved with extremely small manufacturing tolerances, which has to be maintained during the operation.


Machines ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 125
Author(s):  
Kuan Thai Aw ◽  
Kim Tiow Ooi

Rotary compressors have been employed in heating and cooling for more than a century and are ubiquitous in daily life but there has not been any comprehensive record of their development and technological advances. This review paper attempts to provide a comprehensive account of the advances in R&D and design evolution of these rotary compressors since their inception, namely the sliding vane compressor, rolling piston compressor, and their design variants in open literature. This is to showcase the current state-of-the-art for these compressors so that researchers can use it as a basis for future work. Based on authors’ insight, inter-disciplinary research combined with advancements in ‘disruptive’ technology such as artificial intelligence and advancements in additive manufacturing might be a promising research direction to bring about improvements in rotary compressor performance to meet mankind’s growing needs for cooling and heating applications.


2008 ◽  
Vol 07 (01) ◽  
pp. 65-67
Author(s):  
CHANGPING ZOU ◽  
LI DU ◽  
XIANDE HUANG

A new type of six-bar swaying machine was put forward, which is an ingenious combination of plane multi-bar mechanism and high pressure oil cylinder. Preliminary analysis shows that this machine has many advantages, such as the torque produced by its unit weight, its small size, its light deadweight, etc. Thus it can be applied to situations that need swaying mechanism with low rotational speed and great torque. Firstly, the mechanism composition and working principle of the swaying machine were introduced. Secondly, parameterized modeling of the mechanism was carried out by utilizing software ADAMS. Then kinematic analysis and kinetic analysis were completed by using ADAMS. Finally, key dimensions were adjusted according to kinetic analysis. These tasks are believed to be beneficial to the development of the novel transmission.


2014 ◽  
Vol 968 ◽  
pp. 218-221
Author(s):  
Xia Liu ◽  
Hong Qi Luo ◽  
Rui Fu ◽  
He Liang Song

Household electric blankets are widely used in China, but the problem of quality and safety is also more prominent, which is a serious threat to the health and safety of consumers. The structure characteristics and working principle of household electric blanket are analyzed. The hazards in the each stage of full life cycle are identified, including the stages of designing, manufacturing, packaging, transporting, utilizing and recycling. Hazard identification of each stage is made with methods of scenario analysis, safety check list, fault hypothesis analysis, hazard and operability analysis, failure mode and effect analysis and fault tree analysis, respectively.


1947 ◽  
Vol 156 (1) ◽  
pp. 253-271 ◽  
Author(s):  
H. O. Farmer

The Pescara free-piston engine has been developed in France during the last twenty years, and the paper gives a description of a portable air compressor which has been proved in commercial work, and is now in production. An explanation is given of those characteristics in which this engine differs from the orthodox engine-driven crankshaft compressor. The power unit is an opposed-piston two-stroke compression-ignition engine, the compressor piston being directly attached to one of the engine pistons, while the cushion piston is directly attached to the other. The cushion piston gives stability, ensures that the energy available for the return stroke is constant for any conditions of operation, and thus gives a constant compression pressure in the combustion cylinder. The velocity characteristics of the pistons during the inward and outward strokes are described with their effect on the compressor and other sections. The fuel injection gear and also an alternative scheme is described; and indicator diagrams show the results obtained. The output of the compressor is controlled by the governor; the governor controls the fuel injected and thus determines the stroke of the pistons and thereby the quantity of air delivered. The efficiency of the combustion section is given, with the specific fuel consumption loop of the compressor as a whole. Methods of starting, by use of a spring or compressed air, are given to illustrate the characteristics dealt with. The development of the free-piston compressor has led to the development of the power gas-generator, in which the combination of free-piston compressor and turbine forms a new type of prime mover.


2021 ◽  
Author(s):  
Puyuan Wu ◽  
Jun Chen ◽  
Paul E. Sojka ◽  
Yang Li ◽  
Hongjun Cao

Abstract Hundreds of millions of Air conditioning (AC) systems are produced each year. Many of them, especially small AC appliances, use rotary compressors as the system’s heat pump due to their simple structure and high efficiency in a small system. Lubricant oil is used in the rotary compressor to lubricate the moving parts, such as the crankshaft and the rolling piston, and to seal the clearance between the sliding parts, e.g., the clearance between the rolling piston and the cylinder, and the vane and the cylinder. As the compressed refrigerant vapor is discharged from the cylinder through the discharge port, part of lubricant oil in the cylinder would be carried by the vapor and atomize into small droplets in the lower cavity during the discharge process, which is complicated and highly-coupled. Some of these oil droplets would ultimately be exhausted from the compressor and enter other parts in the system, reducing the compressor reliability and deteriorating the heat transfer of the condenser and the evaporator in the system. Our previous research studied the atomization of the lubricant oil during the discharge process in the compressor’s lower cavity. However, the oil droplets’ behavior downstream of the lower cavity is unknown. Thus, studying the oil droplets’ behavior after passing through the rotor/stator can help understand how the rotor/stator would affect the droplet size distribution and movement, thus controlling the flow rate of escaped oil droplets. In this study, a hot gas bypass test rig is built to run a modified rotary compressor with sapphire windows right above the rotor/stator. The oil droplets’ size distribution and movement along the radial direction are obtained at the shaft’s rotating frequency of 30 and 60 Hz by shadowgraph. It is found that droplet size at 30 and 60 Hz varies little in the inner region of the rotor/stator clearance and would increase sharply above the clearance and keep increasing in the outer region of the clearance. More importantly, droplet velocity has a downward velocity component at the inner region and an upward velocity component at the outer region of the rotor/stator clearance. With the result of droplet size distribution and droplet velocity above the rotor/stator, we propose the model of the oil droplet’s path above the rotor/stator, which can be understood as the coupling of a swirling jet and a rotating disk.


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