Effect of Mechanical Stirring on Microstructural Morphology in Semisolid A356 Alloy

2011 ◽  
Vol 328-330 ◽  
pp. 1149-1152
Author(s):  
Zheng Liu ◽  
Xiao Mei Liu ◽  
Wei Min Mao
Keyword(s):  
Liquidus Temperature ◽  
Volume Fraction ◽  
Solid Volume Fraction ◽  
A356 Alloy ◽  
Shearing Force ◽  
Mechanical Stirring ◽  
Stirring Time ◽  
Microstructural Morphology ◽  
Melt Cooling

The evolution of microstructural morphology in semisolid A356 alloy was researched under the mechanical stirring. The results showed that there was the effect of the stirring time on the microstructural morphology of semisolid A356 alloy, in which the microstructural morphology became better with the stirring time prolonging. There was also the effect of the stirring process on the microstructural morphology, in which the microstructural morphology obtained from the melt cooling to the reset solid volume fraction to start stirring was coarser than that obtained from the stirring above the liquidus temperature, but the microstructural morphology rapidly changes under the shearing force.

scholarly journals Experimental and Simulation Research on the Influence of Stirring Parameters on the Distribution of Particles in Cast SiCp/A356 Composites

2017 ◽  
Vol 2017 ◽  
pp. 1-11
Author(s):  
Zhiyong Yang ◽  
Like Pan ◽  
Jianmin Han ◽  
Zhiqiang Li ◽  
Jialin Wang ◽  
...  
Keyword(s):  
Volume Fraction ◽  
Fluid Velocity ◽  
Axial Flow ◽  
Particle Dispersion ◽  
Numerical Results ◽  
Shearing Force ◽  
Simulation Research ◽  
Velocity Magnitude ◽  
Stirring Time ◽  
Good Agreement

Achieving the uniform distribution of reinforcement particles in MMCs is very important for the effect of stirring parameters and the flow action of the melt, which should be known. The effect of stirring parameters on the distribution of SiC particles in SiCp/A356 composites was studied by the experimental and numerical methods in this paper. The experimental results show the SiC distribution with different stirring parameters. In addition, the effects of the fluid velocity and volume fraction of SiC particle at different position of crucible on the SiC distribution were analyzed by numerical simulation. The velocity magnitude, axial velocity, and radial velocity were analyzed to explain theoretically the particle distribution. The shearing force, moments, and stirring power of the stirring rod were simulated based on CFD code. The numerical results show that the stirring temperature is lower, the shearing force is greater, the stirring time is longer, and particle dispersion gets better. On the other hand, the higher the stirring speed is, the more uniform the radial and axial flow are, and the better the particles were dispersed. The numerical results were in good agreement with the experimental data.

Squeeze Casting of Semi-Solid A356 Alloy

2014 ◽  
Vol 217-218 ◽  
pp. 436-441
Author(s):  
Xiang Jie Yang ◽  
Ming Wang ◽  
Liang Sheng Ding ◽  
Hong Min Guo ◽  
Xu Bo Liu
Keyword(s):  
Cross Section ◽  
Squeeze Casting ◽  
Volume Fraction ◽  
Solid Volume Fraction ◽  
Three Dimensional ◽  
A356 Alloy ◽  
Equivalent Diameter ◽  
Squeeze Cast ◽  
Cast Product ◽  
Semi Solid

the rheo-squeeze casting (Rheo-SQC) combining the rheocasting and the SQC was developed, in which semi-solid slurry was produced by the low superheat pouring with a shearing field (LSPSF) process. The three dimensional morphology of the primary α-Al phase and the rest spacing of slurry prepared by LSPSF process have been reconstructed and visualized, and the microstructures of squeeze cast A356 alloy have been obtained. Based on the three dimensional microstructure reconstructed, their three dimensional characterizations such as solid volume fraction, equivalent diameter of the extracted primary α-Al phase were measured and calculated, and the microstructures of cross section of squeeze cast product were investigated.

scholarly journals Squeeze Casting of Semiolid A356 Alloy

2014 ◽  
Vol 6 ◽  
pp. 280315
Author(s):  
Xiang-Jie Yang ◽  
Ming Wang ◽  
Liang-Sheng Ding ◽  
Hong-Min Guo ◽  
Xu-bo Liu
Keyword(s):  
Squeeze Casting ◽  
Volume Fraction ◽  
Solid Volume Fraction ◽  
Three Dimensional ◽  
A356 Alloy ◽  
Equivalent Diameter ◽  
Semisolid Slurry ◽  
Microstructure Characteristics ◽  
Squeeze Cast ◽  
Cast Product

The rheo-squeeze casting (rheo-SQC) combining the rheocasting and the SQC was developed, in which semisolid slurry was produced by the low superheat pouring with a shearing field (LSPSF) process. The three-dimensional morphology of the primary α-Al phase and the rest spacing of slurry prepared by LSPSF process have been reconstructed and visualized, and the microstructures of squeeze cast A356 alloy have been obtained. Based on the three-dimensional microstructure reconstructed, their three-dimensional characterizations such as solid volume fraction and equivalent diameter of the extracted primary α-Al phase of the slurry were measured and calculated. And the microstructures of cross-section of squeeze cast product were investigated. Compared and analyzed the typical microstructure characteristics of parts in different positions produced by SQC and rheo-SQC, the results show that the primary α-Al phase was in the form of enriched dendrites across the whole section of parts produced by SQC. Nevertheless, in the relative case of the rheo-SQC, the whole formations of dendrites have been inhibited effectively, revealing a conspicuous modification in morphology and refinement of the primary α-Al phase. In addition, the solid fraction decreased from the centre to the verge of products along the slurry flow orientation.

Study on the Reinforcement of Aluminum Alloy A356 Using SiC Particles by Mechanical Stirring

2011 ◽  
Vol 399-401 ◽  
pp. 368-371
Author(s):  
Hong Xia Gao ◽  
Yu Hui Zhang ◽  
Jian Xiu Liu ◽  
Gai Yun Yang
Keyword(s):  
Mechanical Property ◽  
Volume Fraction ◽  
A356 Alloy ◽  
Matrix Composites ◽  
Alloy Matrix ◽  
Mechanical Stirring ◽  
Sic Particles ◽  
Size Of Particles ◽  
Particle Addition ◽  
Sic Particle

This paper is to research the manufacturing process of A356 alloy matrix composites reinforced by SiC particles by mechanical stirring and how the size of particles ,volume fraction affect mechanical property has been studied , too. The text results revealed that larger particles especially particle size larger than 30um were suitable using this technique, meanwhile, it will hard to adding particles into the alloy when particle lower than 20um size. The effects of SiC particle addition on the hardness properties of A356 alloy and with higher volume fraction particles lead to greater hardness.

Ciliary Flow of Casson Nanofluid with the Influence of MHD having Carbon Nanotubes

2020 ◽  
Vol 16 ◽  
Author(s):  
Adel Alblawi ◽  
Saba Keyani ◽  
S. Nadeem ◽  
Alibek Issakhov ◽  
Ibrahim M. Alarifi
Keyword(s):  
Carbon Nanotubes ◽  
Velocity Profile ◽  
Pressure Gradient ◽  
Volume Fraction ◽  
Solid Volume Fraction ◽  
Pressure Rise ◽  
Shear Stresses ◽  
Left Wall ◽  
Coupled Equations ◽  
The Right

Objective: In this paper, we consider a model that describes the ciliary beating in the form of metachronal waves along with the effects of Magnetohydrodynamic fluid over a curved channel with slip effects. This work aims at evaluating the effect of Magnetohydrodynamic (MHD) on the steady two dimensional (2-D) mixed convection flow induced in carbon nanotubes. The work is done for both the single wall nanotube and multiple wall nanotube. The right wall and the left wall possess a metachronal wave that is travelling along the outer boundary of the channel. Methods: The wavelength is considered as very large for cilia induced MHD flow. The governing linear coupled equations are simplified by considering the approximations of long wavelength and small Reynolds number. Exact solutions are obtained for temperature and velocity profile. The analytical expressions for the pressure gradient and wall shear stresses are obtained. Term for pressure rise is obtained by applying Numerical integration method. Results: Numerical results of velocity profile are mentioned in a table form, for various values of solid volume fraction, curvature, Hartmann number [M] and Casson fluid parameter [ζ]. Final section of this paper is devoted to discussing the graphical results of temperature, pressure gradient, pressure rise, shear stresses and stream functions. Conclusion: Velocity profile near the right wall of the channel decreases when we add nanoparticles into our base fluid, whereas an opposite behaviour is depicted near the left wall due to ciliated tips whereas the temperature is an increasing function of B and ߛ and decreasing function of ߶.

scholarly journals Quantification of shear viscosity and wall slip velocity of highly concentrated suspensions with non-Newtonian matrices in pressure driven flows

2021 ◽  
Author(s):  
Patrick Wilms ◽  
Jan Wieringa ◽  
Theo Blijdenstein ◽  
Kees van Malssen ◽  
Reinhard Kohlus
Keyword(s):  
Shear Stress ◽  
Liquid Phase ◽  
Shear Rate ◽  
Shear Viscosity ◽  
Slip Velocity ◽  
Volume Fraction ◽  
Solid Volume Fraction ◽  
Wall Slip ◽  
Flow Index ◽  
Concentrated Suspensions

AbstractThe rheological characterization of concentrated suspensions is complicated by the heterogeneous nature of their flow. In this contribution, the shear viscosity and wall slip velocity are quantified for highly concentrated suspensions (solid volume fractions of 0.55–0.60, D4,3 ~ 5 µm). The shear viscosity was determined using a high-pressure capillary rheometer equipped with a 3D-printed die that has a grooved surface of the internal flow channel. The wall slip velocity was then calculated from the difference between the apparent shear rates through a rough and smooth die, at identical wall shear stress. The influence of liquid phase rheology on the wall slip velocity was investigated by using different thickeners, resulting in different degrees of shear rate dependency, i.e. the flow indices varied between 0.20 and 1.00. The wall slip velocity scaled with the flow index of the liquid phase at a solid volume fraction of 0.60 and showed increasingly large deviations with decreasing solid volume fraction. It is hypothesized that these deviations are related to shear-induced migration of solids and macromolecules due to the large shear stress and shear rate gradients.

Effects of uniform or non-uniform heating at bottom wall on MHD mixed convection in a porous cavity saturated by nanofluid

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Subramanian Muthukumar ◽  
Selvaraj Sureshkumar ◽  
Arthanari Malleswaran ◽  
Murugan Muthtamilselvan ◽  
Eswari Prem
Keyword(s):  
Magnetic Field ◽  
Heat Transfer ◽  
Transfer Rate ◽  
Hartmann Number ◽  
Volume Fraction ◽  
Solid Volume Fraction ◽  
Darcy Number ◽  
Bottom Wall ◽  
Uniform Heating ◽  
The Magnetic Field

Abstract A numerical investigation on the effects of uniform and non-uniform heating of bottom wall on mixed convective heat transfer in a square porous chamber filled with nanofluid in the appearance of magnetic field is carried out. Uniform or sinusoidal heat source is fixed at the bottom wall. The top wall moves in either positive or negative direction with a constant cold temperature. The vertical sidewalls are thermally insulated. The finite volume approach based on SIMPLE algorithm is followed for solving the governing equations. The different parameters connected with this study are Richardson number (0.01 ≤ Ri ≤ 100), Darcy number (10−4 ≤ Da ≤ 10−1), Hartmann number (0 ≤ Ha ≤ 70), and the solid volume fraction (0.00 ≤ χ ≤ 0.06). The results are presented graphically in the form of isotherms, streamlines, mid-plane velocities, and Nusselt numbers for the various combinations of the considered parameters. It is observed that the overall heat transfer rate is low at Ri = 100 in the positive direction of lid movement, whereas it is low at Ri = 1 in the negative direction. The average Nusselt number is lowered on growing Hartmann number for all considered moving directions of top wall with non-uniform heating. The low permeability, Da = 10−4 keeps the flow pattern same dominating the magnetic field, whereas magnetic field strongly affects the flow pattern dominating the high Darcy number Da = 10−1. The heat transfer rate increases on enhancing the solid volume fraction regardless of the magnetic field.

scholarly journals A sensitivity study on carbon nanotubes significance in Darcy–Forchheimer flow towards a rotating disk by response surface methodology

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Anum Shafiq ◽  
Tabassum Naz Sindhu ◽  
Qasem M. Al-Mdallal
Keyword(s):  
Heat Transfer ◽  
Carbon Nanotubes ◽  
Ethylene Glycol ◽  
Biot Number ◽  
Volume Fraction ◽  
Solid Volume Fraction ◽  
Rotating Disk ◽  
Sensitivity Study ◽  
Basic Fluid ◽  
Walled Cnts

AbstractThe current research explores incremental effect of thermal radiation on heat transfer improvement corresponds to Darcy–Forchheimer (DF) flow of carbon nanotubes along a stretched rotating surface using RSM. Casson carbon nanotubes’ constructed model in boundary layer flow is being investigated with implications of both single-walled CNTs and multi-walled CNTs. Water and Ethylene glycol are considered a basic fluid. The heat transfer rate is scrutinized via convective condition. Outcomes are observed and evaluated for both SWCNTs and MWCNTs. The Runge–Kutta Fehlberg technique of shooting is utilized to numerically solve transformed nonlinear ordinary differential system. The output parameters of interest are presumed to depend on governing input variables. In addition, sensitivity study is incorporated. It is noted that sensitivity of SFC via SWCNT-Water becomes higher by increasing values of permeability number. Additionaly, sensitivity of SFC via SWCNT-water towards the permeability number is higher than the solid volume fraction for medium and higher permeability levels. It is also noted that sensitivity of SFC (SWCNT-Ethylene-glycol) towards volume fraction is higher for increasing permeability as well as inertia coefficient. Additionally, the sensitivity of LNN towards the Solid volume fraction is higher than the radiation and Biot number for all levels of Biot number. The findings will provide initial direction for future device manufacturing.

Impact of viscosity variation on oblique flow of Cu–H2O nanofluid

2017 ◽  
Vol 232 (5) ◽  
pp. 622-631 ◽  
Author(s):  
R Tabassum ◽  
Rashid Mehmood ◽  
O Pourmehran ◽  
NS Akbar ◽  
M Gorji-Bandpy
Keyword(s):  
Heat Flux ◽  
Friction Coefficient ◽  
Skin Friction ◽  
Volume Fraction ◽  
Variable Viscosity ◽  
Solid Volume Fraction ◽  
Local Heat ◽  
Skin Friction Coefficient ◽  
Viscosity Parameter ◽  
Local Heat Flux

The dynamic properties of nanofluids have made them an area of intense research during the past few decades. In this article, flow of nonaligned stagnation point nanofluid is investigated. Copper–water based nanofluid in the presence of temperature-dependent viscosity is taken into account. The governing nonlinear coupled ordinary differential equations transformed by partial differential equations are solved numerically by using fourth-order Runge–Kutta–Fehlberg integration technique. Effects of variable viscosity parameter on velocity and temperature profiles of pure fluid and copper–water nanofluid are analyzed, discussed, and presented graphically. Streamlines, skin friction coefficients, and local heat flux of nanofluid under the impact of variable viscosity parameter, stretching ratio, and solid volume fraction of nanoparticles are also displayed and discussed. It is observed that an increase in solid volume fraction of nanoparticles enhances the magnitude of normal skin friction coefficient, tangential skin friction coefficient, and local heat flux. Viscosity parameter is found to have decreasing effect on normal and tangential skin friction coefficients whereas it has a positive influence on local heat flux.

An Efficient Immersed Boundary Method Based on Penalized Direct Forcing for Simulating Flows Through Real Porous Media

2012 ◽  
Author(s):  
Wim-Paul Breugem ◽  
Vincent van Dijk ◽  
René Delfos
Keyword(s):  
Porous Medium ◽  
Ct Scan ◽  
Immersed Boundary Method ◽  
Volume Fraction ◽  
Solid Volume Fraction ◽  
Particle Diameter ◽  
Immersed Boundary ◽  
Average Particle ◽  
Boundary Method ◽  
Direct Forcing

A computationally efficient Immersed Boundary Method (IBM) based on penalized direct forcing was employed to determine the permeability of a real porous medium. The porous medium was composed of about 9000 glass beads with an average particle diameter of 1.93 mm and a porosity of 0.367. The forcing of the IBM depends on the local solid volume fraction within a computational grid cell. The latter could be obtained from a high-resolution X-ray Computed Tomography (CT) scan of the packing. An experimental facility was built to determine the permeability of the packing experimentally. Numerical simulations were performed for the same packing based on the data from the CT scan. For a scan resolution of 0.1 mm the numerical value for the permeability was nearly 70% larger than the experimental value. An error analysis indicated that the scan resolution of 0.1 mm was too coarse for this packing.

Sign in / Sign up

Export Citation Format

Share Document