Wear Properties of Anode Oxidation Coating in the Surface of ZL101 Aluminium Alloy

2011 ◽  
Vol 393-395 ◽  
pp. 499-502
Author(s):  
Zhi Ping Wang ◽  
Feng Yuan

The oxidation film was prepared by anode oxidation method on ZL101 aluminium surface, its morphologies, compositions and phases were characterized with SEM (Scanning Electron Microscope), optical profiler, EDS (Energy Disperse Spectroscopy), respectively, its friction coefficient and abrasion performance were analyzed by wear test, and its wear mechanism was discussed. The results show that the thickness of anode oxidation layer is about 35-40m, under dry friction condition, sliding friction coefficient is 0.65-0.72, the wear forms are abrasive attrition and adhesion wear, the low friction pair between furrows effect and adhesion effect improves the wear performance of anode oxidation film on ZL101 aluminum alloy surface.

2006 ◽  
Vol 510-511 ◽  
pp. 186-189
Author(s):  
Han Young Lee ◽  
Bum Rae Cho

Plate-on-disc type sliding friction and wear test was conducted to investigate the friction and wear properties of mullite reinforced composite (M composite), and compared with glass fiber reinforced composite (GF composite). The friction and wear test revealed that M composite has good wear resistance under mild sliding conditions, but the wear rate gradually increases under severe sliding conditions. M composite exhibited higher friction coefficient than GF composite at room temperature and maintained the friction coefficient stably at higher temperatures. The composite film formed on counter material against M composite showed influences on the friction and wear properties under severe sliding conditions.


2020 ◽  
Vol 10 (14) ◽  
pp. 4909
Author(s):  
Shing-Hoa Wang ◽  
Chau-Chang Chou ◽  
Hsien-Hung Chung ◽  
Rong-Tan Huang ◽  
Horng-Yi Chang ◽  
...  

Lubricated sliding wear of amorphous (Zr55Cu30Ni10Al5)99.98Sc0.02/CuZr2 nanocrystal composite bulk metallic glasses (BMG) under various sliding velocities with a load of 20 N was investigated using the pin-on-disk test. After the wear test involving oil lubrication was performed, there was no wear induced new-phase transformation in the sample surface. Friction coefficients were within the range from 0.22 to approximately 0.29 under a 20-N load at different sliding velocities. Therefore, the calculated friction coefficients clearly indicated that the adhesion wear dominated from the experimental results. This deformation behavior resulted in a higher wear rate and wear coefficient. In addition, worn surfaces were characterized and examined under a scanning electron microscope (SEM) and optical microscope. The mechanism of high wear rate was clarified.


2010 ◽  
Vol 29-32 ◽  
pp. 1408-1413 ◽  
Author(s):  
Hui Qing Lan ◽  
Can Liu ◽  
Takahisa Kato

Diamond like carbon (DLC) films have been extensively studied over the past decades due to their unique combination of properties, in particular, silicon-doped DLC (Si-DLC) films are of significant interest for tribological effects, they had a very low friction coefficient and possess the potential to improve wear performance in humid atmospheres and at higher temperature. But many experimental results of the Si-DLC films showed that their tribological properties changed greatly on different silicon contents. In the paper, molecular dynamics (MD) simulations were used to study a sliding friction process between Si-DLC and DLC films on an un-lubricated and a water-lubricated condition respectively. The results have been shown that a transfer film between the Si-DLC and DLC films was formed on the un-lubricated condition. In contrast, a boundary lubrication layer was found on the water-lubricated condition. Moreover, the friction force on the un-lubricated condition was larger than those on the water-lubricated condition.


2013 ◽  
Vol 470 ◽  
pp. 7-10
Author(s):  
Ki Woo Nam ◽  
Soo Chul Lee

Compacted vermicular (CV) graphitization cast iron is the name given to graphitization cast iron where the shape of the graphite looks like a vermicular. Castability and the thermal conductivity of CV graphitization cast iron is similar to those of Grey iron, while the strength of CV graphitization cast iron is similar to that of ductile iron. The thin film of diamond-like carbon (DLC) is one of the amorphous carbon thin films. It has various characteristics which are similar to those of diamond, such as high hardness, lubricity, abrasion resistance, chemical stability, electrical insulating properties and optical transparency. In this study, wear characteristics of Graphite Compacted Vermicular (GCV) material were investigated in accordance with changes in DLC coating time. The obtained results are as follows: the microstructure of GCV340 showed complex tissue with eccentric graphite and spherical graphite. The friction coefficient shows under 0.2 in all specimens. After enduring the wear test until 2000 m, the coating layer of the DLC coating specimen of 90 minute hardly showed any damage. It had only partial damage after taking the wear test until 2000 m. The friction coefficient was also the lowest.


2013 ◽  
Vol 764 ◽  
pp. 55-59
Author(s):  
Zhan Bin Guo ◽  
Song Lin Gao

The friction and wear properties of several common metal materials (45#, 25CrMn, and 40CrNiMo) friction pair under oil lubrication was investigated on M-200 Type wear tester, and studied the friction under the condition of differ sliding speed and pressure. The results show that: the 25CrMn/45# steel pair has better tribological and wear performance; the load is the main factor which influences the friction of the material at the low sliding speed; the main wear form is adhesive wear, but the wear mechanism is gradually became from adhesive wear to abrasive wear and flaking wear with the contact pressure and sliding speed increased.


SPE Journal ◽  
2021 ◽  
pp. 1-16
Author(s):  
Y. Zhou ◽  
J. H. Hu ◽  
B. Tan ◽  
Y. Jiang ◽  
Y. F. Tang

Summary Sealing is a technical bottleneck that affects drilling efficiency and cost in deep, difficult-to-drill formations. The spiral combination seal with active sand removal performance is a new type of seal, and the wear mechanism is not clear, resulting in no effective design. In this study, the wear properties of materials were measured by a friction-and-wear testing machine, and the measurement methods and criteria of wear loss and friction coefficient were established. The fitting function of working condition and friction coefficient was studied by fitting regression method. The law of influence of working conditions on friction coefficient and wear amount was determined. The actual wear model and evaluation criteria of wear condition were established by using wear test data and geometric relationship. The relationship among working conditions, contact stress, and wear depth is determined by numerical simulation method, and the wear mechanism of the new seal is revealed, which provides a theoretical basis for its application.


2017 ◽  
Vol 69 (2) ◽  
pp. 267-275 ◽  
Author(s):  
Xiulin Xu ◽  
Xing Lu ◽  
Zuoxiang Qin ◽  
Dalong Yang

Purpose This paper aims to study the friction layer and tribological property of polyimide (PI)–matrix composites under different friction speeds. Design/methodology/approach Friction tests were conducted under friction speeds ranging from 20-120 km/h and pressure of 0.57 MPa by a pin-on-disk tribometer. Findings The results indicate that the friction coefficient decreases with the increasing of the friction speed. Under different friction speeds, the structure of the friction layer and debris are different, which affects the actual tribological performance of the composites. At low friction speed, the morphology of the friction layer is mainly particulate. The higher level of clenching action between the friction pair leads to a high friction coefficient, and the morphology of the particles in the particulate zone and the wear debris are mostly equiaxial particles. At high friction speed, the morphology of the friction layer is mainly a compact zone. The reduction of the surface roughness leads to a low friction coefficient. The debris collected on the counter surface at high friction speeds are mostly big sheets, and the morphology of the particles in the particulate zone is mostly rod-like. Controlling the conditions of the disk and the pin can reveal the influence of friction speed on the friction layer. The wear mechanisms at different friction speeds are also discussed. Originality/value By controlling the conditions of the disk and the pin to reveal the influence of friction speed on the friction layer, and the evolutions of the friction layer, wear debris were carefully inspected with the aim of demonstrating the relationship between friction speed and wear mechanism of PI–matrix composites.


2017 ◽  
Vol 2017 ◽  
pp. 1-19 ◽  
Author(s):  
Paweł Sędłak ◽  
Beata Białobrzeska ◽  
Tomasz Stawicki ◽  
Piotr Kostencki

Laboratorial two-body wear testing was carried out in order to assess effects of polypropylene modification by impregnating it with oils on friction coefficient and wear in comparison to those parameters of unmodified polypropylene, Teflon, and polyamide during operation under conditions of sliding friction without lubrication. Wear behaviour of the tested specimens was investigated using ASTM G77-98 standard wear test equipment. Recording program made it possible to visualise and record the following parameters: rotational speed and load, linear wear, friction coefficient, temperature of the specimen, and ambient temperature. In addition, wear mechanisms of the analysed materials were determined with use of scanning electron microscopy. In the case of the remaining tested polymers, the most important mechanism of wear was adhesion (PP, PTFE, PA 6.6, and PA MoS2), microcutting (PTFE, PA 6.6, and PA MoS2), fatigue wear (PTFE), forming “roll-shaped particles” combined with plastic deformation (PA 6.6 and PA MoS2), and thermal wear (PP). Impregnation of polypropylene with engine oil, gear oil, or RME results in significant reduction of friction coefficient and thus of friction torque, in relation to not only unmodified polypropylene but also the examined polyamide and Teflon.


2012 ◽  
Vol 538-541 ◽  
pp. 336-339 ◽  
Author(s):  
Dong Sheng Wang ◽  
Zong Jun Tian ◽  
Song Lin Wang ◽  
Li Da Shen

It has attracted very strong interests in enhancing the wear resistance of the TiAl intermetallic alloy. In this paper, both plasma-sprayed conventional and nanostructured ZrO2-7wt.%Y2O3 thermal barrier coatings (TBCs) were prepared on TiAl alloy, and microhardness of coating were investigated. Meanwhile, the dry sliding friction tests on the substrate, the traditional coating, and the nanostructured coating were evaluated by ball-on-disk tribometer at room temperature. The results show that the microhardness of nanostructured coating is higher than that of the conventional one. Lower friction coefficient and higher wear resistance than the original TiAl alloy is achieved in the coatings under wear test conditions. Due to the existence of nanostructured microstructures, the nanostructured coating exhibits the lowest friction coefficient, and the best wear resistance. The wear mechanism of the original TiAl substrate is severe adhesive wear. However, the wear mechanisms of the TBCs are mild ploughing and severe adhesion.


2006 ◽  
Vol 510-511 ◽  
pp. 650-653
Author(s):  
Bum Rae Cho ◽  
Han Young Lee

Mullite reinforced composites were produced by the injection molding technique to develop environmentally friendly friction materials for automotive applications. In order to examine the effect of mullite content on the friction and wear properties, two different specimens containing 10wt% and 30wt% of mullite were respectively fabricated and wear-tested by using the plate-on-disc type sliding friction and wear test machine. The sliding friction and wear test demonstrated that both specimens show similar tendencies at different sliding speeds under a low load of 2.9N. In comparison with common glass fiber reinforced composites, both of the mullite reinforced composites exhibited a lower wear rate at room temperature.


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