Research on Roll Welding Process of Cu/Al Composite Plates

2013 ◽  
Vol 743 ◽  
pp. 227-230 ◽  
Author(s):  
Xi Liang Chen ◽  
Qing Nan Shi

Cu/Al composites have the advantage of both copper and aluminum, i.e., the high electrical conductivity, high thermal conductivity, and low contact resistance of copper; the lightweight and corrosion resistant of aluminum. Roll welding is one common method to produce Cu/Al composite plates. The effects of rolling reduction ratio and annealing temperature on combined strength are analyzed by experiments. The results demonstrate that the combined strength increases with the increase of rolling reduction ratio, and at around 300°C the combined strength achieves the maximum value. The reason is then analyzed respectively. The results are helpful for understanding the Cu/Al combing mechanism, and are useful for improving the producing process of Cu/Al composite plates.

2021 ◽  
Author(s):  
Zhi-xiong Bi ◽  
Xue-jiao Li ◽  
Ting-zhao Zhang ◽  
Quan Wang ◽  
Kai Rong ◽  
...  

Abstract In order to study the interface characteristics and microstructure formation of Ti-Al composite plate, explosive welding was carried out with TA2 titanium as the fly plate and 5083 aluminums as the base plate. Optical microscope and electron microscope were used to analyze the microstructure of intermetallic compounds. SPH method was used to simulate the welding process of composite plates. The formation conditions and initial defects of intermetallic compounds were analyzed. The results show that most of the melted metal in the wave-front stays in the wave-waist region, and there was a relative velocity difference between the vortex and the titanium tissue, which led to the existence of small pieces of fragmentation. The outer layer of the vortex had higher velocity than the inner layer. The formation of Ti3Al, its antioxidant capacity wound lead to the formation of cracks. The temperature of outer vortex was higher than that of inner vortex, and the vortex has a transition layer of 5 μm, which is thinner than the transition layer of 8 μm between cladding plate and substrate. The jet was mostly composed of aluminum metal, and the interface jet velocity reaches 3000 m·s-1 and the interface temperature reaches up to 2100 K. Compared with the molten metal in the wave-back vortex, the jet temperature at the interface was higher, resulting in a thicker transition layer at the bonding surface. The residual stress at the interface wound cause the density of the material to increase.


Alloy Digest ◽  
1977 ◽  
Vol 26 (5) ◽  

Abstract Copper Alloy No. 815 is an age-hardenable cast copper-chromium alloy. It is characterized by high electrical and thermal conductivities combined with medium hardness and strength in the age-hardened condition. It is used for components requiring high electrical conductivity or high thermal conductivity. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as casting, heat treating, machining, and joining. Filing Code: Cu-332. Producer or source: Copper alloy foundries.


2019 ◽  
Vol 33 (09) ◽  
pp. 1950100 ◽  
Author(s):  
S. Hosseinzadeh ◽  
P. Elahi ◽  
M. Behboudnia ◽  
M. H. Sheikhi ◽  
S. M. Mohseni

The crystallization and magnetic behavior of yttrium iron garnet (YIG) prepared by metallo-organic decomposition (MOD) method are discussed. The chemistry and physics related to synthesis of iron and yttrium carboxylates based on 2-ethylhexanoic acid (2EHA) are studied, since no literature was found which elucidates synthesis of metallo-organic precursor of YIG in spite of the literatures of doped YIG samples such as Bi-YIG. Typically, the metal carboxylates used in preparation of ceramic oxide materials are 2-ethylhexanoate (2EH) solvents. Herein, the synthesis, thermal behavior and solubility of yttrium and iron 2EH used in synthesis of YIG powder by MOD are reported. The crystallization and magnetic parameters, including saturation magnetization and coercivity of these samples, smoothly change as a function of the annealing temperature. It is observed that high sintering temperature of [Formula: see text] to [Formula: see text] promotes the diffraction peaks of YIG, therefore, we can conclude that the formation of YIG in MOD method increases the crystallization temperature. The maximum value of saturation magnetization and minimum value of coercivity and remanence are observed for the sample sintered at [Formula: see text] which are 13.7 emu/g, 10.38 Oe and 1.5 emu/g, respectively. This study cites the drawbacks in chemical synthesis of metallo-organic-based YIG production.


2010 ◽  
Vol 74 ◽  
pp. 38-47
Author(s):  
Clay Mortensen ◽  
Paul Zschack ◽  
David C. Johnson

The evolution of designed [(Ti-Te)]x[(Sb-Te)]y, [(Bi-Te)]x[(Sb-Te)]y, [(Ti-Te)]w[(Bi-Te)]x[(Sb-Te)]y and [(Ti-Te)]w[(Bi-Te)]x[(Ti-Te)]y[(Sb-Te)]z precursors were followed as a function of annealing temperature and time using both low and high angle x-ray diffraction techniques to probe the self assembly into nanolaminate materials. The [(Bi-Te)]x[(Sb-Te)]y precursors were found to interdiffuse at low temperatures to form a (BixSb1-x)2Te3 alloy. The [(Ti-Te)]x[(Bi-Te)]y and [(Ti-Te)]x[(Sb-Te)]y precursors formed ordered nanolaminates [{(TiTe2)}1.35]x[Bi2Te3]y and [{(TiTe2)}1.35]x[Sb2Te3]y respectively. The [(Ti-Te)]w[(Bi-Te)]x[(Sb-Te)]x precursors formed [{(TiTe2)}1.35]w[(Bi0.5Sb0.5)2Te3]2x nanolaminates on annealing, as the bismuth and antimony layers interdiffused. Over the range of TiTe2 thicknesses used in [(Ti-Te)]w[(Bi-Te)]x[(Ti-Te)]y[(Sb-Te)]z precursors, Bi and Sb were found to interdiffuse through the 2-4 nm thick Ti-Te layers, resulting in the formation of (BixSb1-x)2Te3 alloy layers as part of the final nanolaminated products. When the Bi-Te and Sb-Te thicknesses were equal in the amorphous precursors, symmetric [{(TiTe2)}1.35]m[(Bi0.5Sb0.5)2Te3]n nanolamiantes were formed. When the thicknesses of Bi-Te and Sb-Te layers were not equal in the amorphous precursor, asymmetric [(TiTe2)1.35]m[(BixSb1-x)2Te3]n[(TiTe2)1.35]m[(BixSb1-x)2Te3]p nanolaminates were formed. These results imply that to form (A)w(B)x(C)y nanolaminates using designed layered precursors all three components must be immiscible. To form (A)x(B)y(A)x(C)z nanolaminates, the components must be immiscible or the precursor to the A component and the A component itself must be an effective interdiffusion barrier preventing B and C from mixing.


2018 ◽  
Vol 913 ◽  
pp. 49-54
Author(s):  
Jian Xin Wu ◽  
Chong Gao ◽  
Rui Yin Huang ◽  
Zhen Shan Liu ◽  
Pi Zhi Zhao

5083 aluminum alloy, due to moderate strength, good thermal conductivity and formability, is an ideal structural material for car production. Influence of cold rolling process on microstructures and mechanical properties of 5083 aluminum alloys is significant and research hotspots. In this paper, cold deformation and annealing processes on grains, tensile properties and anisotropies of 5083 alloy sheets were studied. Results showed that incomplete recrystallization occured on 5083 alloy sheets when annealing temperature was at 300°C. The degree of recrystallization increased slightly with the cold deformation raised from 30% to 50% and varied slightly with prolonged annealing time from 2h to 4h. Furthermore, fully recrystallization occurred on 5083 alloy sheets at the annealing temperature above 320°C. Tensile strength of 5083 alloy sheets reduced significantly when the annealing temperature was raised from 300°C to 320°C, while it varied slightly when the annealing temperature continued to rise to 380°C.


2018 ◽  
Vol 45 (11) ◽  
pp. 1102011
Author(s):  
彭书胜 Peng Shusheng ◽  
邹江林 Zou Jianglin ◽  
李新桐 Li Xintong ◽  
武强 Wu Qiang ◽  
肖荣诗 Xiao Rongshi

RSC Advances ◽  
2018 ◽  
Vol 8 (51) ◽  
pp. 29147-29154
Author(s):  
Zhaohui Han ◽  
Peixian Zhu ◽  
Jianhua Liu ◽  
Sivasankar Koppala ◽  
Lei Xu ◽  
...  

The use of Pb/Sn/Al composite anode materials has been limited due to the thermodynamic immiscibility between Pb and Al sheets during the welding process.


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