Design and Manufacturing Bio Composite (Sugarcane Bagasse – Polyvinyl Acetate) Panel that Characterized Thermal Conductivity

2014 ◽  
Vol 893 ◽  
pp. 504-507 ◽  
Author(s):  
Pringgo Widyo Laksono ◽  
Taufiq Rochman ◽  
Hari Setyanto ◽  
Eko Pujiyanto ◽  
Kuncoro Diharjo

The use of sugarcane bagasse for providing avaibility of raw material have been attracting attention. The benefits using natural fiber such as sugarcane bagasse are eco-friendly, low cost considerations because widespread avaibility, high stiffness, better thermal stability, and biodegradability. Sugarcane bagasse and (Polyvinyl acetate, PVAc) have been shown to possess the ability of being applied as raw material for manufacturing of bio composite panel at 10mm thickness (fixed variable) by three mesh sizes (20,30 dan 40) with ratio of the composition 95:5, 90:10 and 85:15%. The specimen have been emphasized at 3:2 and 2:1. This research was conducted to investigate possibility of manufacturing bio composite panel that its characteristic resistance to the thermal conductivity. This bio composite speciments were tested for thermal conductivity test according to ASTM E-1225. The results revealed that optimum design for bio composite panel obtained that emphasis at 3:2, filtered by mesh size 20, ratio composition sugarcane bagasse 85% and PVAc 15%. The test result shown that panel has thermal conductivity resistance value (R) 17,089 °C/W. Thus, it can be concluded that bio composite panel can be manufactured successfully from sugarcane bagasse and PVAc as the matrix mixture.

Author(s):  
Pankaj Tripathi ◽  
Dheeraj Kumar

Availability in natural fibers and easy of manufacturing have tempted researchers to try locally available inexpensive fibers and to study their feasibility of reinforcement purposes and to extent they satisfy the required satisfied of good reinforced polymer composite for other applications. With minimum low cost and high specific mechanical properties, natural fiber represents a good renewable and biodegradable alternative to the most common synthetic reinforcement, i.e. glass fiber. In this study, a series of epoxy based composites reinforced with sugarcane bagasse waste fiber are fabricated. Bagasse is considered to be a by-product of the milling process after production of sugar. Bagasse (fibrous residue) is essentially a waste product that causes mills to incur additional disposal costs. Bagasse is main use as a burning raw material in the sugar cane mill furnaces. The low caloric power of bagasse make a low efficiency process also sugar cane mill management encounters problems regarding regulations of clean air from the environmental protection agency, due to the quality of the smoke released in the atmosphere. Present 85% in bagasse production is burnt. Even so, there is an excess of bagasse. Usually this excess is deposited on empty fields altering the landscape.


2021 ◽  
pp. 096739112110093
Author(s):  
Edgar Vázquez-Núñez ◽  
Andrea M Avecilla-Ramírez ◽  
Berenice Vergara-Porras ◽  
María del Rocío López-Cuellar

The current world environment scenario demands new and more eco-friendly solutions to global problems that cover the demands for materials. This sector has included green polymer-based composites and natural reinforcers from origins of renewable sources, these Green Composites (GC), natural-fiber-reinforced bio-composites in which the matrix is a bio-based polymer, have shown attractive characteristics. Biodegradability is one of the most important attributes for these new “green” materials, in that this characteristic allows for their introduction into the world market as an environmental solution. The manufacturing processes for obtaining these materials have observed important improvements because each raw material exhibits different properties and characteristics and their eco-friendly character has facilitated its incorporation into diverse sectors, such as construction, automotive, packaging, and medicine, among others. At present, this segment represents an important income for some economies, especially those where these resources are available, enhancing the creation of green economies, strengthening the world’s efforts toward sustainability.


2015 ◽  
Vol 9 (1) ◽  
pp. 17-22 ◽  
Author(s):  
Myrian Schettino ◽  
José Holanda

Large amounts of waste materials are discarded in the sugarcane industry. This work investigates the reuse of sugarcane bagasse ash waste as an alternative raw material for porcelain stoneware tile bodies, replacing natural quartz by up to 5 wt.%. The tile pieces were fired at 1230 ?C using a fast-firing cycle (< 60min). The technological properties of the fired tile pieces (e.g., linear shrinkage, water absorption, apparent density, and flexural strength) were determined. The sintering process was followed by SEM and XRD analyses. The results show that up to 2.5 wt.% sugarcane bagasse ash waste can be used as a partial replacement for quartz in porcelain stoneware tile (group BIa, ISO 13006 standard), providing excellent technical properties. Hence, its application in high-quality ceramic tile for use in civil construction as a low-cost, alternative raw material could be an ideal means of managing sugarcane bagasse ash waste.


Author(s):  
Vijay Kumar Mahakur ◽  
Sumit Bhowmik ◽  
Promod Kumar Patowari

Nowadays, the utilization of natural fiber reinforced composite has increased frequently. These natural fibers have significant features like low cost, renewable, and, more importantly, biodegradable in nature, making them to be utilized for various industrial sectors. However, the massive demand for natural fiber reinforced composites (NFRC), forces them to be machined and operated, which is required for countless areas in multiple industries like automotive, marine, aerospace and constructions. But before obtaining the final shape of any specimen, this specimen should come across numerous machining processes to get the desired shape and structure. Therefore, the present review paper focused on the various aspects during conventional and unconventional machining of the NFRC. It covers the work by exploring the influence of all input variables on the outcome produced after machining the NFRC. Various methodologies and tools are also discussed in this article for reducing the machining defects. The machining of the NFRC is found as a challenging task due to insufficient interlocking between the matrix and fibers, and minimum knowledge in machining characteristics and appropriate input parameters. Thus, this review is trying to assist the readers to grasp a basic understanding and information during the machining of the NFRC in every aspect.


2020 ◽  
Vol 4 (2) ◽  
pp. 109-117
Author(s):  
Warsito Warsito ◽  
Anita Rahmawati

ABSTRAKBeton merupakan suatu material yang secara umum menjadi kebutuhan masyarakat terhadap fasilitas infrastruktur konstruksi yang semakin meningkat seiring dengan perkembangan zaman, oleh sebab itu pemilihan beton sebagai bahan baku utama konstruksi bangunan sangatlah penting. Beberapa hal yang perlu ditinjau dalam pembuatan beton adalah harganya relatif murah, mudah diperoleh, memiliki kuat tekan tinggi serta mempunyai sifat tahan terhadap faktor kondisi lingkungan. Abu Ampas Tebu (AAT) adalah sisa hasil pembakaran dari ampas tebu. Ampas tebu sendiri merupakan hasil limbah buangan yang berlimpah dari proses pembuatan gula. Tujuan penelitian ini dimaksudkan untuk mengetahui kuat tekan beton yang menggunakan serat bambu dan abu ampas tebu sebagai pengganti agregat halus dengan variasi tertentu yang mencapai 40%. Penelitian ini menggunakan metode kuantitatif eksperimen dan teknik analisa data menggunakan regresi. Variabel yang digunakan dalam penelitian ini adalah variabel bebas yang berupa variasi penggantian sebagian agregat halus menggunakan abu ampas tebu dan serat bambu. Hasil penelitian ini adalah beton dengan perbandingan komposisi campuran yang didapat sebelumnya dan hasil mix design beton normal maut sedang yaitu dengan besar kuat tekan fc’ 14,5 Mpa (K175) sampai dengan fc’17,15 Mpa (K210,6) yang kemudian ditambah dengan bahan AAT sebagai bahan penambah semen dan serat Bambu.Kata Kunci: Abu Ampas Tebu, Beton, Serat Bambu, Agregat ABSTRACTConcrete is a material that generally supports the community's need for construction of infrastructure facilities which is increasing along with the times. Selection of concrete as the main raw material for building construction is very important. There are benefits in making concrete such as low cost, ease to obtain, high compressive strength and resistancy to environmental conditions. Bagasse Ash (AAT) is the residue from the burning of sugarcane bagasse. Sugarcane bagasse itself is an abundant waste product from the sugar making processes. The purpose of this study was to determine the compressive strength of concrete using bamboo fibers and the AAT as a substitute for fine aggregate with certain variations reaching up to 40% with a concrete enhancer chemical aggregate. This research used the American Concrete Institute design method with a value of 0.40 and 0.45 on the concrete age of 28 days. Results found that the samples made were hard concrete with a comparison of the composition of the mixture obtained previously. Results of a normal deadly concrete mix design comprised with a large compressive strength fc '14.5 Mpa (K175) to fc '17, 15 Mpa (K210,6) which was then added to the AAT as aggregates in the cement and Bamboo fiber.Keywords: Bagasse Ash, Concrete, Bamboo, Aggregate


Author(s):  
Edgars Kirilovs ◽  
Silvija Kukle ◽  
Dana Beļakova ◽  
Anatolijs Borodiņecs ◽  
Ādolfs Ruciņš ◽  
...  

<p class="R-AbstractKeywords"><span lang="EN-US">Energy and raw material costs, an increase in environmental pollution, greenhouse gas emissions, global warming, depletion of fossil raw materials stimulate to seek and study alternatives to the synthetic fibers and products made of them for full or partial replacement. Renewable raw materials, including natural fiber sources, are the future of storage resources with a variety of positive effects on both the planet ecosystem and the living and working environment, and the energy consumption of delivering the required functionality. One of the most important energy-saving types is to reduce energy consumption in buildings by insulating them.</span></p><p class="R-AbstractKeywords"><span lang="EN-US">For Latvian conditions suitable crops are historically grown flax and hemp. Within the framework of the studies, hemp stems are being used. Hemp compared with flax, are less suffering from diseases and less damaged by pests, so hemp cultivation is practically free from use of chemical pesticides and herbicides reducing the risk to the ecosystem.</span></p><p class="R-AbstractKeywords"><span lang="EN-US">One of the most frequently mentioned industrial hemp raw materials positive qualities are their very wide use, practically all plant parts can be used in production of different products. This work explores the possibilities and technologies within the Latvian grown hemp stems to work into board materials with insulation capability.</span></p><p class="R-AbstractKeywords"><span lang="EN-US">Hemp fibers/shives mix boards can fulfill the main function of insulation materials, i.e., to reduce the transmission of heat, because they have a porous structure and low density. Material thermal insulation properties affect physical and structural properties of compounds. Cost effective particles board samples from chopped hemp stems with three types of adhesives and different thicknesses were produced and their thermal conductivity evaluated. The technologies applied and test results will be discussed in the paper. </span></p>


2020 ◽  
Vol 4 (2) ◽  
pp. 109-117
Author(s):  
Warsito Warsito ◽  
Anita Rahmawati

ABSTRAKBeton merupakan suatu material yang secara umum menjadi kebutuhan masyarakat terhadap fasilitas infrastruktur konstruksi yang semakin meningkat seiring dengan perkembangan zaman, oleh sebab itu pemilihan beton sebagai bahan baku utama konstruksi bangunan sangatlah penting. Beberapa hal yang perlu ditinjau dalam pembuatan beton adalah harganya relatif murah, mudah diperoleh, memiliki kuat tekan tinggi serta mempunyai sifat tahan terhadap faktor kondisi lingkungan. Abu Ampas Tebu (AAT) adalah sisa hasil pembakaran dari ampas tebu. Ampas tebu sendiri merupakan hasil limbah buangan yang berlimpah dari proses pembuatan gula. Tujuan penelitian ini dimaksudkan untuk mengetahui kuat tekan beton yang menggunakan serat bambu dan abu ampas tebu sebagai pengganti agregat halus dengan variasi tertentu yang mencapai 40%. Penelitian ini menggunakan metode kuantitatif eksperimen dan teknik analisa data menggunakan regresi. Variabel yang digunakan dalam penelitian ini adalah variabel bebas yang berupa variasi penggantian sebagian agregat halus menggunakan abu ampas tebu dan serat bambu. Hasil penelitian ini adalah beton dengan perbandingan komposisi campuran yang didapat sebelumnya dan hasil mix design beton normal maut sedang yaitu dengan besar kuat tekan fc’ 14,5 Mpa (K175) sampai dengan fc’17,15 Mpa (K210,6) yang kemudian ditambah dengan bahan AAT sebagai bahan penambah semen dan serat Bambu.Kata Kunci: Abu Ampas Tebu, Beton, Serat Bambu, Agregat ABSTRACTConcrete is a material that generally supports the community's need for construction of infrastructure facilities which is increasing along with the times. Selection of concrete as the main raw material for building construction is very important. There are benefits in making concrete such as low cost, ease to obtain, high compressive strength and resistancy to environmental conditions. Bagasse Ash (AAT) is the residue from the burning of sugarcane bagasse. Sugarcane bagasse itself is an abundant waste product from the sugar making processes. The purpose of this study was to determine the compressive strength of concrete using bamboo fibers and the AAT as a substitute for fine aggregate with certain variations reaching up to 40% with a concrete enhancer chemical aggregate. This research used the American Concrete Institute design method with a value of 0.40 and 0.45 on the concrete age of 28 days. Results found that the samples made were hard concrete with a comparison of the composition of the mixture obtained previously. Results of a normal deadly concrete mix design comprised with a large compressive strength fc '14.5 Mpa (K175) to fc '17, 15 Mpa (K210,6) which was then added to the AAT as aggregates in the cement and Bamboo fiber.Keywords: Bagasse Ash, Concrete, Bamboo, Aggregate


Author(s):  
Pantea Kooshki ◽  
Tsz-Ho Kwok

This paper is a review on mechanical characteristics of natural fibers reinforced elastomers (both thermoplastics and thermosets). Increasing environmental concerns and reduction of petroleum resources attracts researchers attention to new green eco-friendly materials. To solve these environmental related issues, cellulosic fibers are used as reinforcement in composite materials. These days natural fibers are at the center of attention as a replacement for synthetic fibers like glass, carbon, and aramid fibers due to their low cost, satisfactory mechanical properties, high specific strength, renewable resources usage and biodegradability. The hydrophilic property of natural fibers decreases their compatibility with the elastomeric matrix during composite fabrication leading to the poor fiber-matrix adhesion. This causes low mechanical properties which is one of the disadvantages of green composites. Many researches have been done modifying fiber surface to enhance interfacial adhesion between filler particles and elastomeric matrix, as well as their dispersion in the matrix, which can significantly affect mechanical properties of the composites. Different chemical and physical treatments are applied to improve fiber/matrix interlocking.


2013 ◽  
Vol 821-822 ◽  
pp. 1271-1276
Author(s):  
Weerapol Namboonruang ◽  
Rattanakorn Rawangkul ◽  
Wanchai Yodsudjai ◽  
Nutthanan Suphadon ◽  
Anucha Boongurd ◽  
...  

This work presents a study on the investigation of recycled waste tyre (crumb rubber) as aggregate in the combination of local soil-cement brick. The purpose is to develop a lightweight brick with low thermal conductivity that can produce as low cost materials in local area of Thailand. The different amount of crumb rubber particles at 0, 10, 15, 20, 25, 30 and 40% were replaced to local Ratchaburi soil by weight and then mixed with a constant of Portland cement content at 10%. The mechanical properties were studied and indicated that a significant reduction in sample unit weight, there by resulting in a reduction of compressive strength and flexural strength. The results show that the presence of air voids and crumb rubber particles in the matrix can increase the water absorption but decrease the thermal conductivity. However, according to ASTM indicates that this hybrid material can be used as non-load bearing concrete masonry units (2.45 MPa) and is also suitable for construction as low cost and low energy consumption house in Thailand.


2020 ◽  
Vol 10 (7) ◽  
pp. 2636
Author(s):  
Hom Nath Dhakal ◽  
Sikiru Oluwarotimi Ismail ◽  
Johnny Beaugrand ◽  
Zhongyi Zhang ◽  
Jurgita Zekonyte

The quest for sustainable, low-cost and environmental friendly engineering materials has increased the application of natural fiber-reinforced polymer (FRP) composite. This paper experimentally investigates the effects of variable mean hemp fiber (HF) aspect ratios (ARs) of 00 (neat), aspect ratios AR_19, AR_26, AR_30 and AR_38 on nano-mechanical (hardness, modulus, elasticity and plasticity), surface and thermal properties of hemp fiber/polycaprolactone (HF/PCL) biocomposites. These biocomposites were characterized by nanoindentation, contact angle, surface energy, thermogravimetric analysis (TGA), thermal conductivity and differential scanning calorimetry (DSC) techniques. After nanoindentation and thermal conductivity tests, the results obtained evidently show that the HF/PCL sample with aspect ratio (AR_26) recorded optimal values. These values include maximum hardness of approximately 0.107 GPa, elastic modulus of 1.094 GPa, and plastic and elastic works of 1.580 and 1.210 nJ, respectively as well as maximum thermal conductivity of 0.2957 W/mK, when compared with other samples. Similarly, the optimal sample exhibits highest main degradable temperature and degree of crystallinity of 432 ℃ and 60.6%, respectively. Further results obtained for the total surface energies and contact angles of these samples with glycerol and distilled water are significant for their materials selection, design, manufacturing and various applications.


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