Temperature Modeling for Friction Welding Process between Ceramic and Metal

2010 ◽  
Vol 64 ◽  
pp. 115-124
Author(s):  
Hazman Seli ◽  
Ahmad Izani Md. Ismail ◽  
Endri Rachman ◽  
Zainal Arifin Ahmad
Keyword(s):  
Friction Welding ◽  
Welding Process ◽  
Thermal Response ◽  
Frictional Heat ◽  
One Dimensional ◽  
Heating And Cooling ◽  
Temperature Modeling ◽  
Model Of Friction ◽  
Transient Thermal ◽  
Transient Thermal Response

Numerical model of friction welding between ceramic and metal rods are established to predict temperature rises during the initial phase of the process. In this study alumina(ceramic) and mild steel(metal) rods are used and joined with aluminium sacrificial interlayer. The workpieces are welded together by holding alumina still, while rotating the steel attached with aluminium piece under influence of an axial load which creates frictional heat in the interfaces. The transient thermal response in welding is hard to model analytically. Generally, heat is dissipated over time scales of less than two seconds. For the thermal model, an explicit one dimensional (1-D) finite difference (FD) method is utilized to approximate the heating and cooling temperature distribution of the joined dissimilar rods. The preliminary predictions are compared to actual thermocouple data from welds conducted under identical conditions and are shown to be in fair agreement. Even though the FD method proposed in this study cannot replace a more accurate numerical analysis, it does provide guidance in weld parameter development and allows better understanding of the friction welding process.

A Parametric Study of the Transient Ablation of Teflon

1972 ◽  
Vol 94 (4) ◽  
pp. 347-354 ◽  
Author(s):  
Barry L. Clark
Keyword(s):  
Heat Transfer ◽  
Nonlinear Estimation ◽  
Thermal Response ◽  
One Dimensional ◽  
Transfer Parameters ◽  
Transient Thermal ◽  
Transient Thermal Response ◽  
Available Information ◽  
Parameter Values ◽  
Ablation Model

An analytical and experimental investigation was performed to simultaneously determine 18 ablation heat-transfer parameters for Teflon by the method of nonlinear estimation. A transient one-dimensional ablation model solved numerically was utilized to represent the thermal response of Teflon samples that were instrumented in-depth with thermocouples. The nonlinear estimation computer program was based on a modified version of Marquardt’s algorithm. A matching of the predicted and measured temperatures was effected and the results for the parameter values were in accord with available information in the literature. It was concluded that the ablation model accurately predicted the transient thermal response and surface recession of ablating Teflon.

Influence of Phonon Dispersion on Transient Thermal Response of Silicon-on-Insulator Transistors Under Self-Heating Conditions

2006 ◽  
Vol 129 (7) ◽  
pp. 790-797 ◽  
Author(s):  
Rodrigo A. Escobar ◽  
Cristina H. Amon
Keyword(s):  
Computational Models ◽  
Phonon Dispersion ◽  
Thermal Response ◽  
Domain Size ◽  
Phonon Transport ◽  
Silicon On Insulator ◽  
Nonlinear Relation ◽  
Temperature Levels ◽  
Transient Thermal ◽  
Transient Thermal Response

Lattice Boltzmann method (LBM) simulations of phonon transport are performed in one-dimensional (1D) and 2D computational models of a silicon-on-insulator transistor, in order to investigate its transient thermal response under Joule heating conditions, which cause a nonequilibrium region of high temperature known as a hotspot. Predictions from Fourier diffusion are compared to those from a gray LBM based on the Debye assumption, and from a dispersion LBM which incorporates nonlinear dispersion for all phonon branches, including explicit treatment of optical phonons without simplifying assumptions. The simulations cover the effects of hotspot size and heat pulse duration, considering a frequency-dependent heat source term. Results indicate that, for both models, a transition from a Fourier diffusion regime to a ballistic phonon transport regime occurs as the hotspot size is decreased to tens of nanometers. The transition is characterized by the appearance of boundary effects, as well as by the propagation of thermal energy in the form of multiple, superimposed phonon waves. Additionally, hotspot peak temperature levels predicted by the dispersion LBM are found to be higher than those from Fourier diffusion predictions, displaying a nonlinear relation to hotspot size, for a given, fixed, domain size.

Transient thermal response in ultrasonic additive manufacturing of aluminum 3003

2011 ◽  
Vol 17 (5) ◽  
pp. 369-379 ◽  
Author(s):  
David Schick ◽  
Sudarsanam Suresh Babu ◽  
Daniel R. Foster ◽  
Marcelo Dapino ◽  
Matt Short ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Thermal Response ◽  
Ultrasonic Additive Manufacturing ◽  
Transient Thermal ◽  
Transient Thermal Response

Transient Thermal Response of the Media by Free Space Laser Heating in Heat Assisted Magnetic Recording

2016 ◽  
Author(s):  
Shaomin Xiong ◽  
Robert Smith ◽  
Na Wang ◽  
Dongbo Li ◽  
Erhard Schreck ◽  
...  
Keyword(s):  
Magnetic Recording ◽  
Heat Conduction Problem ◽  
Temperature Response ◽  
Thermal Response ◽  
Areal Density ◽  
Heat Assisted Magnetic Recording ◽  
Lumped Model ◽  
The Media ◽  
Transient Thermal ◽  
Transient Thermal Response

Heat assisted magnetic recording (HAMR) promises to deliver higher storage areal density than the current perpendicular magnetic recording (PMR) product. A laser is introduced to the HAMR system to heat the high coercively magnetic media above the Curie temperature (Tc) which is as high as 750 K in order to enable magnetic writing. The thermal response of the media becomes very critical for the success of the data writing process. In this paper, a new method is proposed to understand the transient thermal behavior of the HAMR media. The temperature response of the media is measured based on thermal erasure of the magnetically written signal. A lumped model is built to simplify the heat conduction problem to understand the transient thermal response. Finite element modeling (FEM) is implemented to simulate the transient thermal response of the media due to the laser pulse heating. The experimental and simulation results show fairly good agreement.

Measurement of Thermal Conductivity of a Flexible Substrate

2014 ◽  
Author(s):  
Vivek Vishwakarma ◽  
Ankur Jain
Keyword(s):  
Thermal Conductivity ◽  
Analytical Model ◽  
Flexible Substrate ◽  
Thermal Response ◽  
Experimental Methodology ◽  
Plastic Substrate ◽  
The Past ◽  
Thin Plastic ◽  
Transient Thermal ◽  
Transient Thermal Response

A number of past papers have described experimental techniques for measurement of thermal conductivity of substrates and thin films of technological interest. Nearly all substrates measured in the past are rigid. There is a lack of papers that report measurements on a flexible substrate such as thin plastic. The paper presents an experimental methodology to deposit a thin film microheater device on a plastic substrate. This device, comprising a microheater line and a temperature sensor line is used to measure the thermal conductivity of the plastic substrate using the transient thermal response of the plastic substrate to a heating current. An analytical model describing this thermal response is presented. Thermal conductivity of the plastic substrate is determined by comparison of experimental data with the analytical model. Results described in this paper may aid in development of an understanding of thermal transport in flexible substrates.

scholarly journals Extraction of Boundary Condition Independent Dynamic Compact Thermal Models of LEDs—A Delphi4LED Methodology

Energies ◽  
2019 ◽  
Vol 12 (9) ◽  
pp. 1628 ◽  
Author(s):  
Robin Bornoff
Keyword(s):  
Boundary Condition ◽  
Ad Hoc ◽  
Thermal Response ◽  
System Level ◽  
Detailed Model ◽  
Thermal Models ◽  
Level Model ◽  
System Level Model ◽  
Transient Thermal ◽  
Transient Thermal Response

Multi-domain electro-thermal-optical models of LEDs are required so that their thermal and optical behavior may be predicted during a luminaire design process. Today, no standardized approach exists for the extraction of such models. Therefore, models are not readily provided by LED suppliers to end-users. This results in designers of LED-based luminaires wasting time on LED characterization and ad hoc model extraction themselves. The Delphi4LED project aims to address these deficiencies by identifying standardizable methodologies to extract both electro-optical and thermal compact models of LEDs that together can be used in a multi-domain simulation context. This article describes a methodology to extract compact thermal models of LEDs that are dynamic, in that they accommodate transient thermal effects, and are boundary condition-independent, in that their accuracy is independent of their thermal operating environment. Such models are achieved by first proposing an equivalent thermal nodal network topology. The thermal resistances and capacitances of that network are identified by means of optimization so that the transient thermal response of the network matches that of either an equivalent calibrated 3D thermal model or a transient thermal measurement of a physical sample. The accuracy of the thermal network is then verified by comparing the thermal compact model with a 3D detailed model, which predicts thermal responses within a 3D system-level model.

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