Study on Precise Rubbing Technology of HIPSN Ceramic Balls

2006 ◽  
Vol 304-305 ◽  
pp. 364-368 ◽  
Author(s):  
Ke Zhang ◽  
Yu Hou Wu ◽  
H. Sun ◽  
S.H. Li
Keyword(s):  
High Speed ◽  
Diamond Wheel ◽  
Mechanical Analysis ◽  
Numerical Control ◽  
Technological Parameters ◽  
Silicon Nitride Ceramic ◽  
Ceramic Ball ◽  
Wear And Tear ◽  
Excision Rate

One of the most applications of HIPSN(Hot-Isocratic Pressed Silicon Nitride) ceramic ball bearings is applied to the high-speed spindle of numerical control machine tools and high-speed precise mechanics. However, it is very difficult to process the HIPSN ceramic ball bearing. In this paper, a new grinding process method, taper rubbing method, is applied to process the HIPSN ceramic ball. Mechanical analysis of taper rubbing method is given, and the influence of grinding parameters on the ceramic material excision rate, surface quality of ceramic ball and wear and tear ratio of diamond wheel is studied by taper rubbing method. The experimental results show that the HISPN ceramic balls of G3 and G5 are obtained with taper rubbing method by properly controlling the motion of HIPSN ceramic balls and selecting reasonable processing technological parameters.

Unbalance Response of HSK Hydraulic Chuck Tooling System for High-Speed Machining

2016 ◽  
Vol 836-837 ◽  
pp. 387-393
Author(s):  
De Fei Tao ◽  
Deng Sheng Zheng ◽  
Jian Chen ◽  
Gui Cheng Wang
Keyword(s):  
High Speed ◽  
Linear Growth ◽  
Excitation Frequency ◽  
Numerical Control ◽  
High Speed Machining ◽  
The Finite Element Method ◽  
Displacement Response ◽  
Tooling System ◽  
Balancing Control

High-speed chuck is an important component of high speed machining tooling system. Its properties directly affect the performance and processing quality of advanced numerical control machine. Using the finite element method, the research analyzed influence of inertial centrifugal force caused by unbalance on the dynamic characteristics of HSK hydraulic clamping chuck tooling system and systematically revealed variation of shank, chuck and blade point displacement. It is found that blade point, as well as chuck and shank displacement response amplitude of tooling system rises as a whole with the increase of excitation frequency; the dynamic displacement response increment shows linear growth with unbalance amount, which provides a theoretical basis for optimum design and balancing control of HSK hydraulic chunk tooling system.

scholarly journals Machinability of the Thermoplastic Polymers: PEEK, PI, and PMMA

Polymers ◽  
2020 ◽  
Vol 13 (1) ◽  
pp. 69
Author(s):  
Ying Yan ◽  
Yu Mao ◽  
Bo Li ◽  
Ping Zhou
Keyword(s):  
Mechanical Properties ◽  
Surface Quality ◽  
High Speed ◽  
Mechanical Analysis ◽  
Thermoplastic Polymers ◽  
Analysis Experiment ◽  
Viscoelastic State ◽  
Ultra Precision ◽  
Better Than

The thermoplastic polymer such as poly(methyl methacrylate) (PMMA), polyetheretherketone (PEEK), and polyimide (PI) is a kind of polymer material with properties of good mechanical strength. It has been widely used in the fields of aerospace, optical engineering, and microfluidics, etc. Thermoplastic polymers are considered to be one of the most promising engineering plastics in the future. Therefore, it is necessary to further study its mechanical properties and machinability, especially in ultra-precision machining. Furthermore, mechanical property and machinability were studied in this work. Through the dynamic mechanical analysis experiment, the elastic modulus and temperature effect of PMMA, PEEK, and PI are analyzed. In addition, the high-speed micromilling experiment is conducted to show that the surface roughness, burrs, and cutting chip characteristics in the high-speed micromilling process. In general, the surface quality of the brittle removal is generally better than that of the viscoelasticity state. The results show that PMMA, PEEK, and PI have good mechanical properties and machinability. Base on the results, the material will be in a viscoelastic state as the temperature increases. The surface quality of the brittle removal is generally better than the viscoelastic state.

Recent Patents on the Angular Contact Ball Bearing of High-Speed Motorized Spindle

2020 ◽  
Vol 13 ◽  
Author(s):  
Yudong Bao ◽  
Linkai Wu ◽  
Yanling Zhao ◽  
Chengyi Pan
Keyword(s):  
High Speed ◽  
Ball Bearing ◽  
Rapid Development ◽  
Ceramic Materials ◽  
Development Trend ◽  
Numerical Control ◽  
Angular Contact Ball Bearing ◽  
Practical Applications ◽  
High Speed Cutting ◽  
Advantages And Disadvantages

Background:: Angular contact ball bearings are the most popular bearing type used in the high speed spindle for machining centers, The performance of the bearing directly affects the machining efficiency of the machine tool, Obtaining a higher value is the direction of its research and development. Objective:: By analyzing the research achievements and patents of electric spindle angular contact bearings, summarizing the development trend provides a reference for the development of electric spindle bearings. Methods:: Through the analysis of the relevant technology of the electric spindle angular contact ball bearing, the advantages and disadvantages of the angular contact ball bearing are introduced, and the research results are combined with the patent analysis. Results:: With the rapid development of high-speed cutting and numerical control technology and the needs of practical applications, the spindle requires higher and higher speeds for bearings. In order to meet the requirements of use, it is necessary to improve the bearing performance by optimizing the structure size and improving the lubrication conditions. Meanwhile, reasonable processing and assembly methods will also have a beneficial effect on bearing performance. Conclusion:: With the continuous deepening of bearing technology research and the use of new structures and ceramic materials has made the bearing's limit speed repeatedly reach new highs. The future development trend of high-speed bearings for electric spindles is environmental protection, intelligence, high speed, high precision and long life.

scholarly journals Results of Laboratory Studies of the Automated Sorting System for Root and Onion Crops

Agronomy ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 1257
Author(s):  
Alexey Dorokhov ◽  
Alexander Aksenov ◽  
Alexey Sibirev ◽  
Nikolay Sazonov ◽  
Maxim Mosyakov ◽  
...  
Keyword(s):  
Control System ◽  
Automatic Control ◽  
Automatic Control System ◽  
Technological Parameters ◽  
Post Harvest ◽  
Manual Sorting ◽  
Sorting System ◽  
Working Bodies ◽  
Automatic Removal

The roller and sieve machines most commonly used in Russia for the post-harvest processing of root and tuber crops and onions have a number of disadvantages, the main one being a decrease in the quality of sorting due to the contamination of working bodies, which increases the quantity of losses during sorting and storage. To obtain high-quality competitive production, it is necessary to combine a number of technological operations during the sorting process, such as dividing the material into classes and fractions by quality and size, as well as identifying and removing damaged products. In order to improve the quality of sorting of root tubers and onions by size, it is necessary to ensure the development of an automatic control system for operating and technological parameters, the use of which will eliminate manual sorting on bulkhead tables in post-harvest processing. To fulfill these conditions, the developed automatic control system must have the ability to identify the material on the sorting surface, taking into account external damage and ensuring the automatic removal of impurities. In this study, the highest sorting accuracy of tubers (of more than 91%) was achieved with a forward speed of 1.2 m/s for the conveyor of the sorting table, with damage to 2.2% of the tubers, which meets the agrotechnical requirements for post-harvest processing. This feature distinguishes the developed device from similar ones.

scholarly journals The Chosen Aspects of Skew Rolling of Hollow Stepped Shafts

Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 764
Author(s):  
Jarosław Bartnicki ◽  
Yingxiang Xia ◽  
Xuedao Shu
Keyword(s):  
Cross Section ◽  
Rolling Mill ◽  
Metal Flow ◽  
Experimental Tests ◽  
Rolling Process ◽  
Numerical Control ◽  
Technological Parameters ◽  
Flow Mechanisms ◽  
The Individual ◽  
Skew Rolling

The paper presents chosen aspects of the skew rolling process of hollow stepped products with the use of a skew rolling mill designed and manufactured at the Lublin University of Technology. This machine is characterized by the numerical control of spacing between the working rolls and the sequence of the gripper axial movement, which allows for the individual programming of the obtained shapes of parts such as stepped axles and shafts. The length of these zones and the values of possibly realizable cross-section reduction and obtained outlines are the subject of this research paper. The chosen results regarding the influence of the technological parameters used on the course of the process are shown in the present study. Numerical modelling using the finite element method in Simufact Forming, as well as the results of experimental tests performed in a skew rolling mill, were applied in the conducted research. The work takes into account the influence of cross-section reduction of the hollow parts and the feed rate per rotation on the metal flow mechanisms in the skew rolling process. The presented results concern the obtained dimensional deviations and changes in the wall thickness determining the proper choice of technological parameters for hollow parts formed by the skew rolling method. Knowledge about the cause of the occurrence of these limitations is very important for the development of this technology and the choice of the process parameters.

High-Speed Imaging to Study an Auto-Oscillating Vocal Fold Replica for Different Initial Conditions

2017 ◽  
Vol 09 (05) ◽  
pp. 1750064 ◽  
Author(s):  
A. Van Hirtum ◽  
X. Pelorson
Keyword(s):  
Vocal Fold ◽  
High Speed ◽  
Initial Conditions ◽  
Vocal Folds ◽  
High Speed Imaging ◽  
Human Voice ◽  
Manual Intervention ◽  
Geometrical Features ◽  
Upstream Pressure

Experiments on mechanical deformable vocal folds replicas are important in physical studies of human voice production to understand the underlying fluid–structure interaction. At current date, most experiments are performed for constant initial conditions with respect to structural as well as geometrical features. Varying those conditions requires manual intervention, which might affect reproducibility and hence the quality of experimental results. In this work, a setup is described which allows setting elastic and geometrical initial conditions in an automated way for a deformable vocal fold replica. High-speed imaging is integrated in the setup in order to decorrelate elastic and geometrical features. This way, reproducible, accurate and systematic measurements can be performed for prescribed initial conditions of glottal area, mean upstream pressure and vocal fold elasticity. Moreover, quantification of geometrical features during auto-oscillation is shown to contribute to the experimental characterization and understanding.

Developing and Research on Motion Controller Based on CPLD and MCU

2012 ◽  
Vol 490-495 ◽  
pp. 456-459
Author(s):  
Jun Han ◽  
Rui Li Chang
Keyword(s):  
Control System ◽  
High Speed ◽  
Servo Control ◽  
Numerical Control ◽  
Control Technology ◽  
Numerical Control System ◽  
Motion Controller ◽  
Research Focus ◽  
Open Cnc ◽  
Computer Numerical Control System

Open Computer Numerical Control system (Open CNC) based on PC and the Windows operating system has been a major developing direction and a research focus of the current numerical control technology. At present, there have been all kinds of the Open CNC systems with high-speed and precision servo control boards, but they are too expensive. Therefore, developing an economical and practical motion controller is great significant for middle and small numerical control system

Design of a Magnetic Wall-Climbing Car

2014 ◽  
Vol 526 ◽  
pp. 211-216
Author(s):  
Qiong Ying Lv ◽  
Yu Shi Mei ◽  
Xi Jia Tao
Keyword(s):  
Renewable Energy ◽  
Wind Energy ◽  
Wind Power ◽  
Large Scale ◽  
Magnetic Force ◽  
Mechanical Analysis ◽  
Heavy Duty ◽  
Magnetic Wall ◽  
Force Curves

As the trend of large-scale wind Power, People pay more attention to wind energy, which as a clean, renewable energy. Traditional unarmed climbing and crane lifting has been unable to meet the requirements of the equipment maintenance. Magnetic climb car can automatically crawl along the wall of the steel tower, the maintenance equipment and personnel can be sent to any height of the tower. The quality of the magnetic wall-climbing car is 550kg, which can carry 1.3 tons load. In this paper completed the magnetic wall-climbing car design and modeling, mechanical analysis in static and dynamic, obtained with the air gap and Magnetic Force curves. The application shows that the magnetic wall-climbing car meets the reliable adsorption, heavy-duty operation, simple operation etc..

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