Equipment Integrated Information Acquisition System for Production Operation in Modern Job Shop

2010 ◽  
Vol 439-440 ◽  
pp. 1230-1234
Author(s):  
Yan He ◽  
Fei Liu ◽  
Qi Feng Wang

Information acquisition plays an important role on the production operation of modern job shop to achieve the goals of high efficiency, good quality, low cost, little resource consumption and low environmental impacts. This paper proposes the equipment integrated information acquisition system, the objective of which is to sense or collect the on-site information related with production operation in order to support managers’ decision-making or other application systems as basic data. The system architecture is constructed with five layer components. Furthermore, the two supporting technologies of the system are presented including the adapter definition in the adapter level and the establishment of template repository in the service level. Finally, the case study of the system is demonstrated by the application of acquiring production progress information in machining job shop.

Sensors ◽  
2020 ◽  
Vol 20 (12) ◽  
pp. 3493
Author(s):  
César Ricardo Soto-Ocampo ◽  
José Manuel Mera ◽  
Juan David Cano-Moreno ◽  
José Luis Garcia-Bernardo

Data acquisition is a crucial stage in the execution of condition monitoring (CM) of rotating machinery, by means of vibration analysis. However, the major challenge in the execution of this technique lies in the features of the recording equipment (accuracy, resolution, sampling frequency and number of channels) and the cost they represent. The present work proposes a low-cost data acquisition system, based on Raspberry-Pi, with a high sampling frequency capacity in the recording of up to three channels. To demonstrate the effectiveness of the proposed data acquisition system, a case study is presented in which the vibrations registered in a bearing are analyzed for four degrees of failure.


2020 ◽  
Vol 5 (4) ◽  
pp. 282
Author(s):  
Weiqi Yan

<p>Transportation logistics of wood is one of the important links of wood processing industry, and its high efficiency and low cost directly affect the survival of enterprises. Timber transportation and inventory are the two most important parts of its logistics cost. Based on the field investigation of Jingnan Town Processing Park and the analysis of its geographical location and existing industrial scale, this paper puts forward three constructive suggestions: use the combination of multimodal transportation and land and water transportation to reduce transportation costs, integrate transportation resources through third-party logistics outsourcing, and use material demand planning to optimize inventory.</p>


2021 ◽  
Vol 7 (3) ◽  
pp. 183
Author(s):  
Maren Schnieder ◽  
Chris Hinde ◽  
Andrew West

Delivering parcels to collection and delivery points (CDPs) is often seen as a better option compared with home delivery. However, if the demand is inhomogeneous, either the parcel locker utilization or the service level (i.e., the number of parcels that can be delivered) is low. Either situation would reduce the financial viability. This paper compares two options to increase the utilization, namely: (i) modular lockers (i.e., numbers of lockers adjusted periodically depending on demand) and (ii) combining parcel lockers with staffed CDPs. The latter has the advantage of a low investment cost of staffed CDPs and a low cost per parcel of parcel lockers. Secondly, the paper calculates the optimal number of lockers at a staffed CDP, assuming that all parcels are placed in the staffed CDP if the parcel locker is full. This method was applied to data collected by a parcel delivery company in London. The advantage of using real world data over one year is that it includes seasonal and daily changes in the parcel demand. The decision support method accounts for parcels not being picked up by customers on the delivery day, returned deliveries, and the net present value (NPV) of the investment. This paper shows that having enough lockers for 100% of all parcels compared with 80% doubles the number of required parcel lockers because of the inhomogeneity of the demand. In addition, combining fixed lockers with staffed CDPs offers greater financial benefits compared with modular lockers in this case study.


Author(s):  
Peter Anderson ◽  
James Wonson ◽  
W. John Dartnall

Ground-water pumping in remote areas, such as Australian farms, was for many years traditionally done by wind pumps in order to satisfy the needs of stock. Since the 1980’s solar pumps of varying designs have become popular for pumping water from farm dams and tube wells. Wind pumps, solar pumps, engine or electric motor driven pumps and even animal/human powered pumps have a future in many remote situations in the world for stock watering, irrigation and for village water supply in developing countries. In these markets there is a wide-spread view that local manufacture of the pumps is preferable, as is well documented in the literature on village water supply in developing countries. Submersible pumps that are either of the multi-stage centrifugal class or that use the progressive cavity principle have increased in popularity in the low well yield environment. However, where well yields are extremely low the efficiency of these pumps also becomes low and oversized pumps of these kinds are often inappropriately applied. Quite often in the low yield situation, tube wells are also oversized in that they are drilled to large diameters and depths so as to provide storage in order to accommodate the water demand requirements of the user. This practice leads to unnecessary deterioration of both pump and well. Designing for low production volume manufacture presents unique challenges for the designer in attempting to design a robust, versatile but cost-effective product. The design challenges include, achievement of: - high efficiency, reliability, longevity, simplicity, versatility with a minimum parts count, and all this at a low cost. A case study is presented in this paper in which the design issues are outlined. A rigorous design process has been applied in this case study.


2014 ◽  
Vol 657 ◽  
pp. 808-812 ◽  
Author(s):  
Grzegorz Ćwikła ◽  
Cezary Grabowik ◽  
Witold Janik

Real-time information feed describing the state of production system is the key to successful management of any company, because up-to-date information is necessary basis for decision making in company operating on globalised market. Data describing the state of the production system should be collected in the manufacturing system, pre-processed, interpreted, filtered, archived and finally, either used in IT systems supporting company management (MES, ERP), or directly presented to crew and managers responsible for specific areas of interest. Possibility of data acquisition in companies strongly depends on specific of branch of industry, technological processes automation level, number of operations performed manually, type of production, etc. Acquisition of data on state of the production system should be carried-on automatically, without involvement of workers. This paper presents overall description of issues of data acquisition in company, proposed Manufacturing Information Acquisition System (MIAS) and the case study of data acquisition in company leading continuous, automated production processes Central Wastewater Treatment Plant (WWTP) in Gliwice, Poland.


Digital Twin ◽  
2021 ◽  
Vol 1 ◽  
pp. 5
Author(s):  
Xiaowen Sun ◽  
Cheng Zhou ◽  
Xiaodong Duan ◽  
Tao Sun

With the gradual development of the 5G industry network and applications, each industry application has various network performance requirements, while customers hope to upgrade their industrial structures by leveraging 5G technologies. The guarantee of service level agreement (SLA) requirements is becoming more and more important, especially SLA performance indicators, such as delay, jitter, bandwidth, etc. For network operators to fulfill customer’s requirements, emerging network technologies such as time-sensitive networking (TSN), edge computing (EC) and network slicing are introduced into the mobile network to improve network performance, which increase the complexity of the network operation and maintenance (O&M), as well as the network cost. As a result, operators urgently need new solutions to achieve low-cost and high-efficiency network SLA management. In this paper, a digital twin network (DTN) solution is innovatively proposed to achieve the mapping and full lifecycle management of the end-to-end physical network. All the network operation policies such as configuration and modification can be generated and verified inside the digital twin network first to make sure that the SLA requirements can be fulfilled without affecting the related network environment and the performance of the other network services, making network operation and maintenance more effective and accurate.


2009 ◽  
Vol 62-64 ◽  
pp. 592-598
Author(s):  
Samuel B. Adejuyigbe ◽  
J.A. Ayeni

The use of Material Requirement Planning (MRP) and the evaluation of raw materials using Computer to aid the planning of a job shop have been undertaken. Raw Material Planning (MRP) models and computer programme (Visual Basic) to automatically generate the result was developed. A typical job shop industry was used to test the validity of the model and computer programme developed. It is found readily useful in a developed and developing countries where the situation prevails. The result shows an improvement upon the vigorous manual method used in the time part, and minimizes the service level to the firm’s customer and investment in inventory.


2015 ◽  
Vol 809-810 ◽  
pp. 1510-1515
Author(s):  
Grzegorz Ćwikła ◽  
Cezary Grabowik ◽  
Krzysztof Kalinowski ◽  
Witold Janik

This paper presents case study of data acquisition in non-automated discrete production system. The issue of acquisition of data from the production system in order to support company management is essential for the integration of business and manufacturing areas of the company. Properly organized data acquisition system, consisting of hardware, software and organizational solutions, should provide access to real-time data on production tasks, flow of materials and work in progress, usage and effectiveness of workers and equipment, and the quality of production. Availability of data depends on type of production system, more precisely on the level of automation of technological processes. The Manufacturing Information Acquisition System (MIAS) methodology has been used in order to support design of the data acquisition system for the company producing large tanks, in which there is no automated equipment and most of production operations are realised manually. The algorithm of acquiring data from workers, organisational solutions and data processing in developed “Mistrz” IT system has been described, as well as problems with MIAS encountered during system operation in early stages of introduction.


2013 ◽  
Vol 380-384 ◽  
pp. 3604-3607
Author(s):  
Xuan Zheng ◽  
Meng Liu ◽  
Feng Yan Lin

Employing S3C2410 as the core component, a kind of concentrator in power energy information acquisition system based on the Internet and the short-distance communication technology Zigbee has been designed in this paper. The structure and function of the system has been introduced too. The Internet and Zigbee communications are realized and parts of the circuits and flow charts are given. This system uses the short-distance communication technology Zigbee to realize the data transmission between concentrator and collector, and then uses the Internet to carry the data to the superintendent center, and realizes the remote brail and management function. Empirical results show that this system can primly realize the itinerant excerption of the ammeters, the analysis of the statistical electric dosage, and the remote control of switch on and off. This system has the low cost, high reliability and stability, it can advance the automation level of the electric power management, and has a good foreground.


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