Research on Frictional Wear Property of the High Vanadium High Speed Steel in Conditions of Low Slip-Roll Ratio

2010 ◽  
Vol 455 ◽  
pp. 431-434
Author(s):  
Hui Min Chen ◽  
L.J. Xu ◽  
H.G. Wang

The frictional resistance and abrasion mechanism of high vanadium high speed steel were studied by the self-made friction wear testing machine under the conditions of 0.5% slip-roll ratio. Results show that the frictional resistance increases with the increase of carbon content. The retained austenite and the shapes of carbides will change when the carbon content alters, which make the frictional resistance of the material change, and the proper quantities of retained austenite makes the impact toughness the matrix better; The spherical VC can prevent the initiation and expansion of cracks forming and make the frictional resistance increase. The abrasion mechanism is fatigue flake under the condition of rolling and sliding.

2010 ◽  
Vol 458 ◽  
pp. 252-257 ◽  
Author(s):  
Hui Min Chen ◽  
Liu Jie Xu

The frictional resistance and abrasion mechanism of high vanadium high speed steel were studied by the self-made friction wear testing machine under the conditions of 10% slip-roll ratio. Results show that the frictional resistance increases with the increase of carbon content and is optimal when the carbon content is 2.92%. The carbon content affect the wear resistance by changing the amount of the retained austenite and the shapes of carbides, the moderate quantities of retained austenite makes the matrix have better impact toughness and hardness; The spherical VC can prevent the initiation and expansion of cracks forming and make the frictional resistance increase. The abrasion mechanism is fatigue flake under the condition of rolling and sliding.


2009 ◽  
Vol 416 ◽  
pp. 443-448 ◽  
Author(s):  
Hui Min Chen ◽  
Liu Jie Xu ◽  
Shi Zhong Wei

The expansion curves during the procedure of continuous cooling which high vanadium high speed steel (HSS) was tempered with 250°C, 550°C and 600°C after 1050°C quenching were determined by the Gleeble-1500D thermal simulation test device, and the curves were analyzed subsequently. The hardness and microstructure of high vanadium HSS under different tempering temperatures were analyzed by means of SEM, TEM and X-ray diffraction, and the influence of tempering temperature on the hardness and retained austenite were discussed. At the same time, the wear resistance of the material at different tempering temperatures was studied by the HST-100 friction wear testing machine, and the influence of microstructure on wear resistance was analyzed further. The studies show that the structures are not transformed at 250°C tempering with cooling rate of 0.5°C/s; The retained austenite transformed to martensite at about 390°C when 550°C and 600°C tempering. Wear test shows that the abrasive wear performance is excellent with 550°C tempering after 1050°C quenching because of the decrease of the amount of retained austenite, therefore the heat treatment of 550°C tempering after quenching of high vanadium HSS is optimal.


Author(s):  
Shizhong Wei ◽  
Jinhua Zhu ◽  
Liujie Xu ◽  
Rui Long

It is studied the carbons abrasive wear property of high vanadium high speed steel compared with that of general high chromium cast iron (Cr20) in this paper. The vanadium content is 10% in the high vanadium high speed steel, and it is a kind of new wear material that has been studied in the past ten years. In the experiment the three materials were used to resist the abrasive wear of Al2O3, the wear test was conducted on a ML-10 abrasive wear-testing machine. The abrasive surfaces, cross-section and sloping -section surfaces were scanned by means of a SEM (JSM-5160LV) device. The typical morphology photos of VC and Cr7C3 were taken in course of abrasive wear, which not only describe the different abrasive wear property of the carbons in the two materials, but also make the cause of the excellent wear property of this HSS clear. The research results have showed that the service lives (V10) are three times longer than that of high chromium cast iron (Cr20). The excellent wear resistance of high vanadium high-speed steel depends on the characters of high hardness, lumpy morphology of VC which are scattered in hard matrix of HSS.


2021 ◽  
Vol 67 (1-2) ◽  
pp. 27-35
Author(s):  
Idawu Yakubu Suleiman ◽  
Auwal Kasim ◽  
Abdullahi Tanko Mohammed ◽  
Munir Zubairu Sirajo

This paper aims to investigate the mechanical (tensile, hardness, impact, elongation), microstructure and wear behaviours of aluminium alloy reinforced with mussel shell powder (MSP) at different weight percentages (0 wt. % to 15 wt. %) at 3 wt. % interval. The mussel shell powder was characterized by X-ray fluorescence (XRF). The matrix and the composites’ morphology were studied using a scanning electron microscope attached with energy dispersive spectroscopy for the distribution of mussel shell powder particles within the matrix. The wear behaviour of the alloy and composites produced at various reinforcements were carried out using a Taber abrasion wear-testing machine. The XRF showed the compositions of MSP to contain calcium oxide (95.70 %), silica (0.83 %) and others. Mechanical properties showed that tensile values increase with increases in MSP, hardness value increases from 6 wt. % to 15 wt. % of MSP. The impact energy decreased from 42.6 J at 3 wt. % to 22.6 J at 15 wt. %; the percentage elongation also decreased from 37.4 % at 3 wt. % to 20.5 % at 15 wt. % MSP, respectively. The bending stress results increase with increases in the percentage of reinforcement. The morphologies revealed that uniform distribution of MSP within the matrix resulted to improvement in mechanical properties. The wear resistance of the composites increases with increase in the applied load and decreases with increases in the weight percentage of MSP and can be used in the production of brake pads and insulators in the automobile industry.


2018 ◽  
Vol 116 (1) ◽  
pp. 108
Author(s):  
Zhang Yaguang ◽  
Hanguang Fu ◽  
Lin Jian ◽  
Wang Changan ◽  
Lei Yongping

The microstructure of Al-bearing high-boron high speed steel (AB-HSS) contains a large amount of borocarbides, which makes it have high hardness, superior wear resistance and thermal stability. But the borocarbides are coarser and continuously distribute along the grain boundary which seriously destroys the toughness of AB-HSS. In this paper, the microstructure and properties of AB-HSS were regulated by adding modifiers and quenching and tempering heat-treatment. The modifier was RE-Mg, Ti and N elements. The microstructure and properties of AB-HSS were investigated by means of optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD), the electron probe microanalysis (EPMA), hardness testing, wear testing, and impact testing. The results show that the borocarbides in as-cast AB-HSS are found in intergranular networks showing different degrees of continuity after adding different types of modifiers. The matrix of as-cast AB-HSS all is composed of ferrite, pearlite and martensite, and the borocarbides all consist of M2(B,C) and M7(C,B)3 after adding different types of modifiers. After high-temperature heat treatment, the borocarbides in the microstructure of RE-Mg modification AB-HSS appear as discontinuous networks showing signs of spheroidization and the distribution of the borocarbides is more uniform. The matrix of RE-Mg modification AB-HSS is martensite and the borocarbides consist of M2(B,C), M7(C,B)3 and M23(C,B)6. The hardness of RE-Mg modification AB-HSS reaches 61.7 HRC, and impact toughness increases by 52%, and has excellent comprehensive mechanical properties.


Author(s):  
M. Vijaya ◽  
K. Srinivas ◽  
N.B.Prakash Tiruveedula

Using stir-casting, the hybrid aluminium metal matrix composites are prepared with the reinforcement of SiC and graphite particulates by varying equally 2%, 4%, 6%, and 8% by weight. The wear and frictional force for the prepared specimens were investigated through pin on disc wear testing machine. Exercising ANOVA technique, the wear rate and coefficient of friction was accomplished with the impact of applied load, sliding speed and sliding distance. Using Taguchi technique, experiments have been performed depending on the design of experiments. For analysis of data L9 Orthogonal array was preferred. Wear resistance and frictional force were influenced majorly with the reinforcement of graphite. The morphology of the depleted surfaces and the wear fragments were analysed to recognize the wear property. Distinguished to other percentages of reinforcements, 6% wt. of SiC and 6% wt. of graphite has demonstrated high wear resistance.


2011 ◽  
Vol 391-392 ◽  
pp. 714-718
Author(s):  
Rui Zhou ◽  
Jian Fei Sun ◽  
Ying Jun Yang

Microstructure and mechanical properties of W9Mo3Cr4V high speed steel fabricated by spray deposition have been studied. Spray deposited W9Mo3Cr4V high speed steel has a typical equiaxed structure which is finer and more homogeneous with a grain size of 20-30 micrometer compared with conventional casted counterparts. There are pores in the matrix of the deposited steel, which involve gas porosity, filling porosity and solidification shrinkage. As-deposited high speed steel is mainly composed of martensite, austenite and carbides which comprise MC carbide and M6C carbide. Mechanical properties show that the hardness and bending strength of the as-deposited steel are higher than that of the conventionally casted ones. However, impact toughness of the high speed steel is lower than that of the conventionally casted steel, which can be attributed to the existence of porosities and M6C carbides which reduce the impact toughness of high speed steels.


2010 ◽  
Vol 654-656 ◽  
pp. 370-373 ◽  
Author(s):  
Liu Jie Xu ◽  
Shi Zhong Wei ◽  
Ying Ping Ji ◽  
Guo Shang Zhang ◽  
Ji Wen Li ◽  
...  

The high vanadium high-speed steel (HVHSS) with about 9wt% vanadium and different carbon contents were prepared using casting process. The effects of carbon on wear properties of HVHSS were studied using pin-on-ring tester, and the failure behaviors were investigated via SEM. Results show the optimal wear resistance is obtained when HVHSS possesses moderate carbon content (2.58wt.%). The cause is that the matrix microstructure of moderate carbon HVHSS is mainly low-carbon lath martensite with good toughness and high hardness, and it can effectively resist micro-cutting and figure wear at the same time, so the role of high-hardness vanadium carbides (VC) can be played enough because of the strong support of matrix. If carbon content is too low, the wear failure of HVHSS is mainly caused by severe micro-cutting and adhesive wear on contact surface because the matrix microstructure of high speed steel is ferrite with very low hardness, which leads to poor wear resistance. While, the matrix microstructure is mainly composed of high carbon martensite with poor toughness when carbon content is too high, therefore, it possesses very poor resistance to cycle fatigue and thermal fatigue, resulting in decrease of wear resistance.


2011 ◽  
Vol 704-705 ◽  
pp. 1423-1428 ◽  
Author(s):  
Ning Bo Li ◽  
Jing Pei Xie ◽  
Wen Yan Wang

By means of wear analysis of the wear-resistant steel used in the process, and adjust the wear-resistant steel composition, by adding alloying elements Cr, Mo and so on, optinlizing heat treatment technique, to get new wear-resistant steel. The HR-150A rock well hardness tester and JB-300B impact tester as well as SHIMADZUAG-I250KV on electronic tensile testing machine were used to test the mechanical properties of materials. In the test of friction and wear performance was done using the high temperature and high-speed friction of wear-testing maching (MMS-1G), and analysis of microscopy and the wear morphology by JSM-5610LV SEM.The results showed that: The hardness of new wear-resistant steel reaches HRC53, the impact toughness 23J/cm2, And at this moment, the sample matrix is the microstructure of small lath martensite and residual austenite.


2017 ◽  
Vol 17 (3) ◽  
pp. 59-62 ◽  
Author(s):  
J. Jaworski ◽  
R. Kluz ◽  
T. Trzepieciński

Abstract This article presents the results of investigations of the effect of heat treatment temperature on the content of the carbide phase of HS3-1-2 and HS6-5-2 low-alloy high-speed steel. Analysis of the phase composition of carbides is carried out using the diffraction method. It is determined that with increasing austenitising temperature, the intensification of dissolution of M6C carbide increases. As a result, an increase in the grain size of the austenite and the amount of retained austenite causes a significant reduction in the hardness of hardened steel HS3-1-2 to be observed. The results of diffraction investigations showed that M7C3 carbides containing mainly Cr and Fe carbides and M6C carbides containing mainly Mo and W carbides are dissolved during austenitisation. During austenitisation of HS3-1-2 steel, the silicon is transferred from the matrix to carbides, thus replacing carbide-forming elements. An increase in a degree of tempering leads to intensification of carbide separation and this process reduce the grindability of tested steels.


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