scholarly journals Development of Biocomposite Wall Cladding from Kenaf Fibre by Extrusion Molding Process

2011 ◽  
Vol 471-472 ◽  
pp. 239-244 ◽  
Author(s):  
Abdan Khalina ◽  
E.S. Zainudin ◽  
Abdul Rahman Mohd Faizal ◽  
H. Jalaluddin ◽  
A.H. Umar ◽  
...  
Keyword(s):  
Natural Fiber ◽  
Raw Materials ◽  
Weight Ratio ◽  
Tensile Modulus ◽  
Natural Fibre ◽  
Molding Process ◽  
Plastic Composite ◽  
Kenaf Fibre ◽  
Twin Screw ◽  
Materials Used

Nowadays, natural fibre-thermoplastics composites (NFPC) are replacing the conventional wood and timber due to its lower cost, avoid deforestation, higher strength-to-weight ratio and resistant to termites. These composites can be utilized for non-structural components of a building system such as decking, wall cladding, floor tiles and window frame. A natural fiber/plastic composite was produced by extrusion molding process to create a wall cladding profile. The raw materials used for the composites are 40% kenaf fibre and 60% polypropylene (PP). These materials were compounded through a twin-screw extruder and then cut into pellets. The moisture content found in the kenaf/PP composites (KPC) pellets was 2.89%. Therefore, the pellets required to be oven dried every time right before entering the hopper of the extruder. The temperature along the barrel was set to 180°C and the die head temperature is set to 165°C. At the end of the extrusion molding process, pressurized air was used for cooling the profile. Then, samples of the wall cladding were taken back to the laboratory for product quality assurance. Measurements of the samples show that the product experiences 3% of shrinkage in term of width and 1% of shrinkage in term of thickness. Water absorption test indicates an increase of 13.6% of weight after 24 hours immersion of water. Impact strength test was also conducted on the wall cladding samples and the mean result was 2.55 kJ/m². Tensile test on the extruded KPC product indicates a low tensile strength at 4.51 MPa and tensile modulus of 205.01 MPa. The sample also proven to be light weight as the density of the material was found to be 0.618g/cm³.

scholarly journals Manufacture of all-wood sawdust-based particle board using ionic liquid-facilitated fusion process

2021 ◽  
Vol 55 (2) ◽  
pp. 331-349
Author(s):  
Hannes Orelma ◽  
Atsushi Tanaka ◽  
Maija Vuoriluoto ◽  
Alexey Khakalo ◽  
Antti Korpela
Keyword(s):  
Tensile Strength ◽  
Ionic Liquid ◽  
Raw Materials ◽  
Weight Ratio ◽  
Fusion Process ◽  
The Novel ◽  
Particle Board ◽  
Microscopy Technique ◽  
Twin Screw ◽  
Fusion Approach

AbstractTraditional particle board can generate harmful indoor air emissions due to the volatile resin-based compounds present. This study investigated the preparation of sawdust particle board using the novel ionic liquid based fusion approach with [EMIM]OAc. The dissolution parameters were investigated using the thermal optical microscopy technique. The particle board sheets were prepared by hot pressing sawdust in the presence of ionic liquid (IL) ([EMIM]OAc) and subsequently purifying the fusion sawdust matrix from the IL with methanol. The fusion process of the sawdust particles was analysed with SEM and mechanical testing. The raw materials and the produced materials were investigated with elemental analysis, FTIR, and 13C-SS-NMR. IL fusion of the sawdust required a temperature above 150 °C, similar to the glass transition temperature (tg) of lignin. At lower temperatures, strong particle fusion was not obtained. It was observed that the sawdust/IL weight ratio was an important parameter of the fusion process, and a 1:3 weight ratio resulted in the strongest particle boards with a tensile strength of up to 10 MPa, similar to commercial particle boards. The particle fusion process was also studied with a twin-screw extruder. The extrusion enhanced the fusion of the sawdust particles by increasing dissolution of the sawdust particles, which was subsequently seen in elevated tensile strength (20 MPa). The study provides a practical view of how sawdust-based particle board can be manufactured using ionic liquid-based fusion.

scholarly journals Effect of Natural Fiber (NF) Mix on Mechanical Strength of NF Plastic Composites (NFPC)

2019 ◽  
Vol 9 (1) ◽  
pp. 5663-5667
Keyword(s):  
Mechanical Properties ◽  
Impact Strength ◽  
Natural Fiber ◽  
Fiber Type ◽  
Natural Fibers ◽  
Natural Fibre ◽  
Additional Advantage ◽  
Plastic Composites ◽  
Twin Screw ◽  
The Impact

Natural fibers from plants are gaining importance and may substitute wood in the production of wood plastic composites (WPC). To ensure continuity of fiber supply and sustainability of WPC industries, fibers of various types could be mixed together to obtain Mix WPC. However, research need to be carried out to identify the contribution of different fiber type collectively to the mechanical properties of Mix natural fiber polymer composite (NFPC). In this study, preliminary work on the use of natural fibre (NF) such as kenaf, sugar palm and pineapple leaf fibers in the preparation of Mix NFPC were carried out. Four different fiber mix samples with different fiber ratio and size were formulated using polypropylene (PP) as the polymer matrix. Montmorrilonite (MMT) filler was added at constant amount for enhancement of composite mechanical properties. Samples were mixed and prepared using a twin screw extruder and mini injection moulding resepectively. Individual fibers and NFPC prepared were characterized using thermogravimetric analyzer (TGA). Tensile, flexural and impact strength of the composites were determined. Generally, it was found that addition of fiber mix at 50% fiber loading enhance the tensile and flexural strength of the various NFPC with minimal exceptions. The impact strength of the composites were comparable to that of blank PP implying that addition of fiber gives additional advantage besides being eco-friendly. It was also found that higher kenaf loading and different size of fiber mix contribute positively to the various strengths measured. In addition to that, composition of individual fibers also contribute to the mechanical properties of the NFPCs

scholarly journals Potensi Pemanfaatan Serat Selulosa sebagai Material Bahan Baku dalam Sintesis Filter Udara Non-Woven sesuai Standar TAPPI T 205

2020 ◽  
Vol 10 (2) ◽  
pp. 37-42
Author(s):  
Irwan Suriaman ◽  
Mardiyati ◽  
Jooned Hendrarsakti ◽  
Ari Darmawan Pasek
Keyword(s):  
Tensile Strength ◽  
Natural Fiber ◽  
Raw Materials ◽  
Natural Fibers ◽  
Morphological Characteristics ◽  
Sem Analysis ◽  
Raw Material ◽  
Ramie Fiber ◽  
Tropical Country ◽  
Materials Used

Industry 4.0 era materials used by entrepreneurs should be recycled, environmentally friendly, renewable with less chemical content. Indonesia as a tropical country has a large land area with the potential to produce the largest natural fiber in the world. One opportunity that can be applied to the utilization of natural fibers in air filters that currently use dominant materials is synthetic fibers. natural fiber has the advantage because it does not contain toxic chemicals, local raw materials, and is easily produced. This research will analyze the mechanical and morphological characteristics of biological fibers that have great potential as pre-filter raw material. Analysis of mechanical properties through tensile strength testing for single fibers and morphological analysis through scanning electron microscopy (SEM). Tensile testing was the results are; palm oil has a tensile strength of 620 MPa; 998 MPa and 213 MPa flax coconut fiber. For the morphological test results from SEM analysis for ramie fiber, it looks solid without fiber holes; The fibers appear to be many small fibers bound to one another while coir fibers have many pore holes in one observed fiber.

Study on the Preparation Process of Corn Straw-Pumice Composite Concrete

2013 ◽  
Vol 357-360 ◽  
pp. 955-958
Author(s):  
Jian Suo Ma ◽  
Jing Sun ◽  
Huan Qin Cai ◽  
Run Shan Bai
Keyword(s):  
Water Absorption ◽  
Building Materials ◽  
Raw Materials ◽  
Northern China ◽  
Preparation Process ◽  
Corn Straw ◽  
Molding Process ◽  
Main Crop ◽  
Large Water ◽  
Materials Used

In order to prepare energy saving and environmental protection building materials, a new kind of concrete was made by the combination of corn stalks which is the main crop in northern China, natural pumice resources and cement. Corn stalks and pumice are all lightweight material with open pores and large water absorption; therefore they must be pretreated before preparing concrete by blocking holes to reduce the amount of grout. The raw materials used in the experiments are lightweight materials; it is advisable to adopt the pressure vibration molding process to reduce aggregate stratification.

Effect of Compatibilizing Agent on Mechanical and Thermal Properties of Wood-Plastic Composites

2010 ◽  
Vol 150-151 ◽  
pp. 406-409
Author(s):  
Wen Lei ◽  
Xiao Yan Ding ◽  
Chi Xu
Keyword(s):  
Thermal Properties ◽  
Impact Strength ◽  
Raw Materials ◽  
Wood Flour ◽  
Mechanical And Thermal Properties ◽  
Molding Process ◽  
Plastic Composite ◽  
The Impact ◽  
Compatibilizing Agent ◽  
Thermal Stability Of

Polypropylene and wood flour were used as raw materials,maleic anhydride grafted polypropylene(MAPP) as compatibilizing agent, wood-plastic composite(WPC) was prepared by compression molding process. The effects of the content of MAPP on the mechanical and thermal properties of WPC were investigated. The results show that, with the increase of the content of MAPP, both the tensile and flexural strengths of WPC will increase, and the impact strength of WPC increases first, then decreases, and the impact strength reaches the maximum of 1.18kJ/m2 when the content of MAPP is 4%,which is 76.7% increased from that of the composite without MAPP. Each composite has an obvious heat-absorption peak when melted during 140-170 and the melting enthalpy of WPC increases with the content of MAPP, the melting procedures of all the composites are quite similar with one another. Application of MAPP can improve the thermal stability of WPC

scholarly journals Study on Reinforced Modification of Polylactic Acid by New Hyperbranched Polyamide

2021 ◽  
Author(s):  
Jianjian Sun ◽  
Yansong Huang ◽  
Yu juan Jin ◽  
Lu Wang ◽  
Huafeng Tian
Keyword(s):  
Polylactic Acid ◽  
Raw Materials ◽  
Extrusion Process ◽  
Injection Molding Process ◽  
Molding Process ◽  
Twin Screw ◽  
Chemical Crosslinks ◽  
One Step ◽  
The Impact ◽  
Hyperbranched Polyamide

Abstract In order to achieve enhanced physical performance of polylactic acid (PLA), the hyperbranched polyamide (HBPA) was synthesized by "one-step" as raw materials, and added as a modifier to the PLA matrix. The HBPA/PLA blend was prepared through the twin screw extrusion process and the injection molding process. The results showed that, compared with pure PLA, the tensile strength of HBPA/PLA blends increased by 41.8% while the elongation at break and the impact strength basically unchanged. The addition of HBPA does not affect the glass transition temperature (Tg) and crystallization of PLA significantly, but can improve the thermal deformation temperature of PLA. HBPA acted as a nucleant for PLA during iso-temperature crystallization. HBPA could form hydrogen bonds and chemical crosslinks with PLA, thus exhibits excellent reinforcing effect for PLA.

Simulation Study on Kenaf-Fibre Polyester Composite and LM6 Material

2015 ◽  
Vol 761 ◽  
pp. 584-588
Author(s):  
Nurul Farah Adibah Mohd ◽  
Taufik Roni Sahroni ◽  
Mohammad Hafizudin Abd Kadir
Keyword(s):  
Tensile Strength ◽  
Simulation Study ◽  
Fibre Composite ◽  
Young Modulus ◽  
Casting Process ◽  
Natural Fibre ◽  
Distribution Data ◽  
Kenaf Fibre ◽  
Materials Used ◽  
Sandwich Model

This paper present the investigation of sandwich model in the view of its properties. The objective of this paper is to define the mechanical properties of LM6 model and sandwich model. In recent years, researchers have viewed polymer matrix composite (PMC) as a potential material to increase the overall performance of materials for various type of field. This paper focused on the sandwich design by using metal material as the skin. The simulation study by using SolidWorks software is the simulation process used in this research to determine the stress, displacement and factor of safety of the design base. The purpose of design analysis in this paper is to prove the distribution data of simulation by indicating the maximum and minimum value of the design. In this research, LM6 materials used as the skin to introduced the kenaf-fibre composite in the sandwich design. LM6 is aluminium casting alloy which has tensile strength until 190MPa and its ductility properties enable to modify the shape by using casting process. The natural fibre has been used in this paper is kenaf-fibre due to its high tensile strength at 930MPa with 53GPa for the young modulus value. Two models are design for simulation study which is LM6 model and kenaf-fibre-LM6 model. These are to found out the characteristic between these two models.

Hardness of Laminated Composite for Different Angle Cured Positions under Influence of Gravity Effects

2013 ◽  
Vol 446-447 ◽  
pp. 1566-1569 ◽  
Author(s):  
T.T.T. Jennise ◽  
Mohd Yuhazri bin Yaakob ◽  
H. Sihombing ◽  
N. Mohamad ◽  
S.H. Yahaya ◽  
...  
Keyword(s):  
Raw Materials ◽  
Control Sample ◽  
Weight Ratio ◽  
Laminated Composite ◽  
Hardness Test ◽  
High Tech ◽  
Fiber Glass ◽  
Environmental Resistance ◽  
Gravity Effects ◽  
Materials Used

Utilization of high tech engineering materials such as composites has been extensively applied in the industries of civil, mechanical and aerospace due to their favourable characteristic such as high stiffness to weight ratio, improve corrosion and environmental resistance and potential reduction of processing. This research is carried out to study the feasibility of laminated composite after cured at different angle due to gravity effects to enhance the curing space required. Vertically cured laminate having similar or improved properties with common horizontally cured laminate to save much space bringing huge advantage especially to the developing Small and Medium Industries / Entrepreneurs (SMI/E). The horizontal cured laminate composite no doubt will fill up the spaces which SMI/E lacks of. Polyester and E-type fiber glass were the main raw materials used in the research via vacuum bagging technique to drain out the excess resin applied as well as minimize the void or air in the laminated composite. The laminated composite fabricated is cured at different curing angle positions in room temperature for 24 hours under the gravity effects. Five samples were prepared according to the ASTM standard to undergo hardness test. From the testing, SN6 which cured at 75˚ had the closest hardness to the horizontal cured control sample.

The Effect of Binder on Mechanical Properties of Kenaf Fibre/Polypropylene Composites Using Full Factorial Method

2014 ◽  
Vol 695 ◽  
pp. 709-712 ◽  
Author(s):  
Mohd Amran ◽  
Raja Izamshah ◽  
Mohd Hadzley ◽  
Mohd Shahir ◽  
Mohd Amri ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Tensile Test ◽  
Weight Ratio ◽  
Tensile Modulus ◽  
Elongation At Break ◽  
Factorial Method ◽  
Kenaf Fibre ◽  
Pp Composites ◽  
Fibre Loading

The effect of maleated polypropylene (MAPP) as binder on the mechanical properties of kenaf fibre/polypropylene (KF/PP) composites is studied. Ratios between kenaf fibre and PP having 10:90, 30:70 and 50:50 in weight ratio were selected. Further, MAPP having 1, 3 and 5 percent in percentage of weight ratio was mixed in KF/PP composites. Hot press machine was used to produce tensile test samples of KF/PP composites. The mechanical properties that are tensile strength, tensile modulus and elongation at break of KF-PP composites were obtained from tensile test result. It is found that the tensile strength and tensile modulus increase with increasing the kenaf fibre loading and higher percentage of MAPP. Further, the elongation at break for KF/PP composites shows lower result when increasing of kenaf fibre loading. However, when percentage of MAPP added in KF/PP composites increases, the elongation at break increased slightly. Thus, result shows that kenaf fibre/PP composites with binder were better in tensile strength, tensile modulus however the elongation at break shows weak result unless the binder was added.

SIFAT MEKANIK PAPAN GYPSUM DARI SERBUK LIMBAH KAYU NON KOMERSIAL

2014 ◽  
Vol 6 (2) ◽  
pp. 1
Author(s):  
Saibatul Hamdi
Keyword(s):  
Raw Materials ◽  
Wood Particle ◽  
Quality Standards ◽  
Gypsum Board ◽  
Average Value ◽  
Wood Particles ◽  
Sawn Timber ◽  
Materials Used ◽  
Artocarpus Elasticus ◽  
Ficus Glomerata

The purpose of this research is to know the mechanical strength of gypsum board by utilizing waste sawn wood. Raw materials used consist of flour, gypsum,wood particles, boraks and kambang (Goniothalamus sp), wood tarap (Artocarpus elasticus REINW) and lua (Ficus glomerata ROXB). Wood particle 40 mesh and 60 mesh, concentrations boraks of 1 and 2 and the percentage particles of gypsum sawn timber is 300, 400 and 500%. The results showed that the average value Modulus of Rufture (MoR) in lua wood ranges from 12.55 – 14,47 kgcm2, wood kambang 25.10-31,11 kgcm2 and wood tarap 19.20- 24,18 kgcm2. As for Modulus of Elasticity (MoE) on the lua 1129,80- 2092,70 kgcm2, wood kambang 2512,37-3971,32 kgcm2 and tarap 2050,63-2691,09 kgcm2. Gypsum board are mechanical properties do not meet quality standards created SNI 03-6434-2000.Keywords: sawdust, lua, kambang, tarap, gypsum, mechanical

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