Experimental Investigation of Polypropylene Composite Drawn Fibers with Talc, Wollastonite, Attapulgite and Single-Wall Carbon Nanotubes

Isotactic polypropylene (PP) composite drawn fibers were prepared using melt extrusion and high-temperature solid-state drawing at a draw ratio of 7. Five different fillers were used as reinforcement agents (microtalc, ultrafine talc, wollastonite, attapulgite and single-wall carbon nanotubes). In all the prepared samples, antioxidant was added, while all samples were prepared with and without using PP grafted with maleic anhydride as compatibilizer. Material characterization was performed by tensile tests, differential scanning calorimetry, thermogravimetric analysis and Fourier transform infrared spectroscopy. Attapulgite composite fibers exhibited poor results in terms of tensile strength and thermal stability. The use of ultrafine talc particles yields better results, in terms of thermal stability and tensile strength, compared to microtalc. Better results were observed using needle-like fillers, such as wollastonite and single-wall carbon nanotubes, since, as was previously observed, high aspect ratio particles tend to align during the drawing process and, thus, contribute to a more symmetrical distribution of stresses. Competitive and synergistic effects were recognized to occur among the additives and fillers, such as the antioxidant effect being enhanced by the addition of the compatibilizer, while the antioxidant itself acts as a compatibilizing agent.

Stiff-Elongated Balance of PLA-Based Polymer Blends

In this study, polymer blends with a mechanical property balance based on poly(lactic acid) (PLA), stiff polymer, and elongated polymer were developed. First, the binary blends PLA-elongated polymer [ethyl vinyl acetate (EVA) or polyethylene], or PLA-stiff polymer [polystyrene or poly(styrene-co-methyl methacrylate) (SMMA)] blends were studied using dynamic mechanic analysis (DMA) and analyzed using Minitab statistical software to determine the factors influencing the elongation or stiffness of the blends. Then, ternary blends such as elongation-poly(lactic acid)-stiff, were made from the binary blends that presented optimal performance. In addition, three blends [EVA–PLA–SMMA (EPS)] were elaborated by studying the mixing time (5, 15, and 15 min) and the added time of the SMMA (0, 0, and 10 min). Specifically, the mixing time for EPS 1, EPS 2, and EPS 3 is 5 min, 15 min, and 15 min (first EVA + PLA for 10 min, plus 5 min PLA-EVA and SMMA), respectively. Mechanical, thermal, rheological, and morphological properties of the blends were studied. According to DMA, the results show an increase in elongation at break (εb) and do not decrease the elastic module of poly(lactic acid). Nevertheless, EPS 3 excels in all properties, with an εb of 67% and modulus of elasticity similar to PLA. SMMA has a significant role as a compatibilizing agent and improves PLA processability.

Impact Modifiers and Compatibilizers for Versatile Epoxy-Based Adhesive Films with Curing and Deoxidizing Capabilities

Epoxy resins with acidic compounds feature adhesion, robustness, and deoxidizing ability. In this study, hybrid adhesive films with deoxidizing and curing capabilities for semiconductor packaging were fabricated. The compatibilizing effects and mechanical properties were chiefly investigated by using various additive binders (thermoplastic amorphous polymers) and compatibilizing agents. The curing, deoxidizing, thermal, and rheological properties were systematically investigated. For uniform film formation and maximizing deoxidizing curable abilities, a thermoplastic--thermoset mixture containing a phenyl and carboxylic acid-based additive (benzoic acid), and a polycarbonate was chosen as the model adhesive film. Without either a phenyl or an acidic group in the compatibilizing agent, deoxidizing and compatibilizing effects were not achieved. The manufactured hybrid adhesive film can be effectively used, especially for electronic devices that require deoxidization and adhesion.

Mechanical and Wettability Performance of Sand/HDPE Composite Sheets

Polymer/composite sheets were developed using sand as the filler, and high-density polyethylene (HDPE), by melting extrusion in a melt blender followed by compression molding. The effects of addition of filler, and the addition of polyethylene grafted maleic anhydride (PE-g-MA) as the compatibilizing agent were investigated by observing the morphology, the mechanical performance as well as the wettability characteristic via contact angle measurements. A decreasing trend was observed with filler addition, both for the Young’s modulus and yield stress values of each of the samples, from 1200.81 MPa and 35.15 MPa at 0 wt% to 1182.33 MPa and 23.11 MPa for the non-compatibilized sheet at 35 wt%, to 629.95 MPa and 9.56 MPa in the case of the compatibilized sheet respectively. However, addition of filler did not significantly affect the surface wetting in any case, thereby promoting good anti-wetting performance for both sets of sheets. As a result, the potential use of such synthetic composite sheets could be considered as a good alternative for applications which require reduced ductility or increased anti-wetting performance.

The effect of nanocrystalline cellulose and TEMPO-oxidized nanocellulose on the compatibility of polypropylene/cyclic natural rubber blends

The effect of nanocrystalline cellulose (NCC) and nanofiber cellulose (NFC) was estimated as a means of reinforcing and compatibilizing agent of polypropylene/ cyclic natural rubber (PP/CNR) blend in terms of mechanical and thermal properties. The morphological effect of NCC and NFC on the PP/CNR blend property was determined through several characterization techniques, i.e. SEM, contact and TGA/DTG. Scanning electron microscopy (SEM) images revealed that the addition of NCC and NFC became more homogenous than without the addition of nanocellulose. The improvement of nanocomposites was also observed on the result of interphase surface tension and thermal stability. This improvement was assumed as the result of physically/ chemically interaction of nanocellulose with the backbone of PP and CNR, in which the nanocellulose can be imagined acting as a bridge to link the PP and CNR’s backbone.

From Disposal to Technological Potential: Reuse of Polypropylene Waste from Industrial Containers as a Polystyrene Impact Modifier

The practice of recycling over the years has been increasingly encouraged, with the aim being the manufacturing of materials that contribute to sustainable development. In light of this, the present work evaluated the potential of mixtures of polystyrene (PS)/recycled copolymer polypropylene (PPr), using styrene-(ethylene/butylene)-styrene (SEBS) as a compatibilizing agent. Initially, the mixtures were prepared in a co-rotational twin-screw extruder, and, afterwards, the extruded granules were molded by injection. The properties of torque rheometry, impact strength, tensile properties, differential scanning calorimetry (DSC), heat deflection temperature (HDT), and scanning electron microscopy (SEM) were evaluated. The formulation PS/PPr/SEBS (70/20/10 %wt.) demonstrated an increase in viscosity, corroborating with an increase of 123% and 227% in the elongation at break and impact strength, respectively, compared to neat PS. Though the elastic modulus and tensile strength suffered losses, the reduction was not drastic. Furthermore, the addition of a semi-crystalline recycled material in the amorphous matrix (PS) contributed to an increase in thermomechanical strength, as seen in the HDT. The morphology revealed that SEBS is effective in making PS/PPr mixtures compatible because the dispersed phase is well adhered to the PS matrix and promotes greater morphological stability. Thus, it is possible to add value to discarded material and reduce the costs of the final product, which can reduce pollution.

Compatibilization of natural rubber–polypropylene thermoplastic elastomer blend

The effects of the addition of epoxidized natural rubber/maleic anhydride-grafted polypropylene blend as a compatibilizing agent (CA) on the properties of natural rubber (NR)/polypropylene (PP) thermoplastic elastomer blend were studied. The blends were prepared in the molten state at 180°C using a Brabender Plasticorder at a rotor speed of 60 r min−1. Evidence of compatibilization was obtained from the Brabender plastograms and from the mechanical properties results as well as the morphological analysis. It was found that the addition of the CA at different contents resulted in an increase of the tensile strength and Young’s modulus and a decrease of the elongation at break. It was also found that the melting temperature remained unchanged, the % crystallinity decreased, but the thermal stability was not affected. The morphology revealed a more homogeneous distribution of the dispersed PP phase for the CA-containing systems compared to the control NR/PP blend. These effects were attributed to the interactions that developed with the blend constituents through the functional groups of the CA.