A Full-Field Stress Based Damage Assessment Approach for In Situ Inspection of Composite Structures

2013 ◽  
Vol 569-570 ◽  
pp. 3-10 ◽  
Author(s):  
Janice M. Dulieu-Barton ◽  
R.K. Fruehmann ◽  
Simon Quinn
Keyword(s):  
Composite Structures ◽  
Speckle Pattern ◽  
Stress Raiser ◽  
Thermoelastic Stress ◽  
Image Correlation ◽  
Stress Concentrations ◽  
Inspection Method ◽  
Full Field ◽  
Distribution Of Stresses

This paper describes the development of a stress / strain based in-situ damage inspection strategy focused around, but not exclusively, using thermoelastic stress analysis (TSA). The underlying philosophy is that defects and damage in a component or structure only constitute a cause for concern if these influence the stress field, i.e. the defect or damage acts as a stress raiser that reduces the service load limit. To assess this, it is necessary for the inspection method to map the distribution of stresses in the component, rather than the location and extent of an irregularity in the material. Imaging based techniques, such as TSA, digital image correlation (DIC) or digital speckle pattern interferometry (DSPI) provide non-contact maps of the surface stresses, deformations and/or strains. The full field data enables the engineer to evaluate if stress concentrations are present within the structure and, if data from a previous inspection is available, to assess if the distribution of stresses within the structure has changed from a previous 'undamaged' state. One of the key issues addressed in the current work has been the transition from a standard test setup, as typically used in laboratory work, to a more flexible (portable) setup relevant to industry requirements, e.g. site inspections. An approach that enables similar resolution (by comparison to current laboratory standard setups) stress and strain data to be captured using natural frequency excitation of a structure has been demonstrated on various full scale components.

scholarly journals Towards a Planar Cruciform Specimen for Biaxial Characterisation of Polymer Matrix Composites

2010 ◽  
Vol 24-25 ◽  
pp. 115-120 ◽  
Author(s):  
Michael R.L. Gower ◽  
Richard M. Shaw
Keyword(s):  
Strain Distribution ◽  
Stress Raiser ◽  
Test Method ◽  
Image Correlation ◽  
Strain Gauges ◽  
Test Machine ◽  
Element Analysis ◽  
Full Field ◽  
Cruciform Specimen ◽  
Gauge Section

This paper details work undertaken towards the development of a standard test method for the biaxial response of planar cruciform specimens manufactured from carbon fibre-reinforced plastic (CFRP) laminates and subject to tension-tension loading. Achieving true biaxial failure in a cruciform specimen without the need for the inclusion of a stress raiser, such as a hole, in the gauge-section, is a subject attracting much research globally and is by no means a trivial exercise. Coupon designs were modelled using finite element analysis (FEA) in order to predict the stress and strain distributions in the central region of the specimen. An Instron biaxial strong-floor test machine was used to test the specimens. Strain gauges were used to measure the strain in the specimen arms and to assess the degree of bending. Digital image correlation (DIC) was used to measure the full-field strain distribution in the central gauge-section of the specimen and this was compared to values measured using strain gauges. The strain readings obtained from strain gauges, DIC and FEA predictions were in good agreement and showed that the strain distribution was uniform in the central gauge-section, but that strain concentrations existed around the tapered thickness zone. These regions of strain concentration resulted in interlaminar failure and delamination of the laminate propagating into the specimen arms.

scholarly journals Static Residual Tensile Strength Response of GFRP Composite Laminates Subjected to Low-Velocity Impact

2020 ◽  
Vol 10 (16) ◽  
pp. 5480
Author(s):  
Jong-Il Kim ◽  
Yong-Hak Huh ◽  
Yong-Hwan Kim
Keyword(s):  
Tensile Strength ◽  
Composite Laminates ◽  
Impact Damage ◽  
Image Correlation ◽  
Matrix Cracking ◽  
Low Velocity Impact ◽  
Stress Concentrations ◽  
Low Velocity ◽  
Full Field ◽  
The Impact

The dependency of the static residual tensile strength for the Glass Fiber-Reinforced Plastic (GFRP) laminates after impact on the impact energy level and indent shape is investigated. In this study, two different laminates, unidirectional, [0°2]s) and TRI (tri-axial, (±45°/0°)2]s), were prepared using the vacuum infusion method, and an impact indent on the respective laminates was created at different energy levels with pyramidal and hemispherical impactors. Impact damage patterns, such as matrix cracking, delamination, debonding and fiber breakage, could be observed on the GFRP laminates by a scanning electron microscope (SEM), and it is found that those were dependent on the impactor head shape and laminate structure. Residual in-plane tensile strength of the impacted laminates was measured and the reduction of the strength is found to be dependent upon the impact damage patterns. Furthermore, in this study, stress concentrations in the vicinity of the indents were determined from full-field stress distribution obtained by three-dimensional Digital Image Correlation (3D DIC) measurement. It was found that the stress concentration was associated with the reduction of the residual strength for the GFRP laminates.

scholarly journals Comparing full-field data from structural components with complicated geometries

2021 ◽  
Vol 8 (9) ◽  
pp. 210916
Author(s):  
W. J. R. Christian ◽  
A. D. Dean ◽  
K. Dvurecenska ◽  
C. A. Middleton ◽  
E. A. Patterson
Keyword(s):  
Thermoelastic Stress ◽  
Image Correlation ◽  
Qr Factorization ◽  
Process Data ◽  
Element Analysis ◽  
Full Field ◽  
Measurement Systems ◽  
Stress And Deformation ◽  
Complicated Geometries ◽  
Comparison Technique

A new decomposition algorithm based on QR factorization is introduced for processing and comparing irregularly shaped stress and deformation datasets found in structural analysis. The algorithm improves the comparison of two-dimensional data fields from the surface of components where data is missing from the field of view due to obstructed measurement systems or component geometry that results in areas where no data is present. The technique enables the comparison of these irregularly shaped datasets without the need for interpolation or warping of the data necessary in some other decomposition techniques, for example, Chebyshev or Zernike decomposition. This ensures comparisons are only made between the available data in each dataset and thus similarity metrics are not biased by missing data. The decomposition and comparison technique has been applied during an impact experiment, a modal analysis, and a fatigue study, with the stress and displacement data obtained from finite-element analysis, digital image correlation and thermoelastic stress analysis. The results demonstrate that the technique can be used to process data from a range of sources and suggests the technique has the potential for use in a wide variety of applications.

scholarly journals Brief communication: Full-field deformation measurement for uniaxial compression of sea ice by using the digital image correlation method

2019 ◽  
Author(s):  
Anliang Wang ◽  
Zhijun Wei ◽  
Xiaodong Chen ◽  
Shunying Ji ◽  
Yu Liu ◽  
...  
Keyword(s):  
Digital Image Correlation ◽  
Sea Ice ◽  
Uniaxial Compression ◽  
Digital Image ◽  
Correlation Method ◽  
Nonlinear Behavior ◽  
Image Correlation ◽  
Mechanical Behaviors ◽  
Full Field

Abstract. We took advantage of digital image correlation to measure the full-field deformation of sea ice in a uniaxial compression experiment in situ. The characteristics of failure mode, nonlinear behavior and crack propagation are all captured by the strain field of specimens. To our knowledge, this is the first attempt to experimentally capture sequential full-field deformations in the mechanical properties of sea ice. This achievement will extend the ability to further explore the complex mechanical behaviors of sea ice.

Characterization of LIGA Microsystems Using Digital Image Correlation Technique and SEM Imaging

Aerospace ◽  
2005 ◽  
Author(s):  
Helena (Huiqing) Jin ◽  
Wei-Yang Lu ◽  
Jeff Chames ◽  
Nancy Yang
Keyword(s):  
Digital Image Correlation ◽  
Digital Image ◽  
Speckle Pattern ◽  
Image Correlation ◽  
Specimen Surface ◽  
Correlation Technique ◽  
Sem Images ◽  
Full Field ◽  
Speckle Patterns ◽  
Dic Technique

A new experimental technique was developed to characterize the mechanical properties of LIGA (an acronym from German words for lithography, electroplating, and molding) materials. An advanced imaging capability, scanning electron microscopy (SEM), with an integrated loading stage allows the acquisition of in situ microstructural images at the micro scale during loading. The load is measured directly from a load cell, and the displacement field is calculated from the SEM images based on the digital image correlation (DIC) technique. The DIC technique is a full-field deformation measurement technique which obtains displacement fields by comparing random speckle patterns on the specimen surface before and after deformation. The random speckle patterns are typically generated by applying a thin layer of material with high contrast to a specimen surface. Alternatively, DIC can also be applied using the microstructural features of a surface as texture patterns for correlation. DIC technique is ideally suited to characterize the deformation field of MEMS structures without the need to generate a random speckle pattern, which can be very challenging on the micro and nanoscale. In this paper, the technique is experimentally demonstrated on a LIGA specimen. The digital images showing LIGA surface features acquired during the loading can serve as random patterns for the DIC method. Therefore, full-field displacement and strain can be obtained directly on the specimen and the errors incurred by the testing system can be eliminated.

scholarly journals Digital Image Correlation Applications in Composite Automated Manufacturing, Inspection, and Testing

2019 ◽  
Vol 9 (13) ◽  
pp. 2719 ◽  
Author(s):  
Farjad Shadmehri ◽  
Suong Van Hoa
Keyword(s):  
Digital Image Correlation ◽  
Digital Image ◽  
Composite Structures ◽  
Structural Testing ◽  
Image Correlation ◽  
Thermoplastic Composites ◽  
Automated Manufacturing ◽  
Camera System ◽  
Composite Manufacturing ◽  
Full Field

Since its advent in the 1970s, digital image correlation (DIC) applications have been rapidly growing in different engineering fields including composite material testing and analysis. DIC combined with a stereo camera system offers full-field measurements of three-dimensional shapes, deformations (i.e., in-plane and out-of-plane deformations), and surface strains, which are of most interest in many structural testing applications. DIC systems have been used in many conventional structural testing applications in composite structures. However, DIC applications in automated composite manufacturing and inspection are scarce. There are challenges in inspection of a composite ply during automated manufacturing of composites and in measuring transient strain during in-situ manufacturing of thermoplastic composites. This article presents methodologies using DIC techniques to address these challenges. First, a few case studies where DIC was used in composite structural testing are presented, followed by development of new applications for DIC in composite manufacturing and inspection.

scholarly journals Strain Analysis on Electrochemical Failures of Nanoscale Silicon Electrode Based on Three-Dimensional In Situ Measurement

2020 ◽  
Vol 10 (2) ◽  
pp. 468 ◽  
Author(s):  
Zhifeng Qi ◽  
Zhongqiang Shan ◽  
Weihao Ma ◽  
Linan Li ◽  
Shibin Wang ◽  
...  
Keyword(s):  
Silicon Film ◽  
Three Dimensional ◽  
Strain Analysis ◽  
Image Correlation ◽  
Mechanical Parameters ◽  
Stress Strain ◽  
Full Field ◽  
Battery Capacity

Nanoscale silicon film electrodes in Li-ion battery undergo great deformations leading to electrochemical and mechanical failures during repeated charging-discharging cycles. In-situ experimental characterization of the stress/strain in those electrodes still faces big challenges due to remarkable complexity of stress/strain evolution while it is still hard to predict the association between the electrode cycle life and the measurable mechanical parameters. To quantificationally investigate the evolution of the mechanical parameters, we develop a new full field 3D measurement method combining digital image correlation with laser confocal profilometry and propose a strain criterion of the failure based on semi-quantitative analysis via mean strain gradient (MSG). The experimental protocol and results illustrate that the revolution of MSG correlates positively with battery capacity decay, which may inspire future studies in the field of film electrodes.

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