The Effect of pH on Bioleaching of Deerni Pyrite Roasting Residues as Magnetic Materials

2017 ◽  
Vol 730 ◽  
pp. 226-230 ◽  
Author(s):  
Xing Lan Cui ◽  
Hao En Zuo ◽  
Jian Kang Wen

The experiment focused on the Deerni pyrite roasting residues mainly made of magnetic materials such as hematite and magnetite in Qinghai Deerni Copper Deposit. The method of bioleaching sulfuric acid residue by bacteria was proposed for roasting residues desulfurization and valuable metal extraction. First of all, the study systematically performed multi-elements analysis, which provided scientific and technique basis for extraction of valuable metals. Subsequently, the effect of the pH value on the bacterial growth was investigated. The data revealed that pH at 1.2 was the optimum culture condition for the bacteria. The concentration of the bacteria at the best culture condition reached 8.5×107 cells/mL. Finally, the bioleaching experiments were performed to explore the ability of the NB bacteria to oxidize the Deerni pyrite roasting residues. The study demonstrated that the microorganism was able to effectively extract valuable metals such as copper and zinc. The total Fe and sulfur contents of the bioleaching residues account for 68.38% and 0.39%, respectively. The desulfurization effects are evident and bioleaching residues meet the requirements as magnetic materials in steel making industry.

2017 ◽  
Vol 748 ◽  
pp. 451-455 ◽  
Author(s):  
Xing Lan Cui ◽  
Hao En Zuo ◽  
Jian Kang Wen ◽  
Biao Wu ◽  
Yuan Ning

The experiment focused on the bioleaching and desulfurization of pyrite roasting residues by the bacteria for the recovery of Cu, Zn and the magnetic materials. First of all, the study systematically performed XRD, which provided scientific and technique basis for extraction of valuable metals. Subsequently, the effect of the pH, the temperature and the bacterial inoculum volume ratio on the bioleaching was investigated. The data revealed that the condition under the pH of 1.2, the temperature of 45°C and bacterial inoculum volume ratio of 10% had the most significant effect on the bioleaching and the recovery rates of Cu, Zn and SO42- reached up to 80%, 99% and 80%, respectively. Finally, multi-elements analysis before and after the bioleaching experiments was performed to further explore the ability of the NB bacteria to oxidize the Deerni pyrite roasting residues. The study demonstrated that the total Fe and sulfur contents of the bioleaching residues accounted for 68.47% and 0.28%, respectively. The content of Cu and Zn in the leaching residue were only 0.09% and 0.01%. The desulfurization effects are evident and bioleaching residues meet the requirements as magnetic materials in steel making industry.


Author(s):  
Cândida Vilarinho ◽  
José Teixeira ◽  
Jorge Araújo ◽  
Joana Carvalho

Galvanic sludge is a solid waste produced by the surface treatment industry, classified as hazardous because of their high concentration of heavy metals, which in its final destination is disposed in waste disposal facilities, with economic costs to the holders. Through hydrometallurgical processing, it is possible to extract valuable metals, with low costs involved, while the hazardous level of the residue is reduced. In the present work, the heap leaching method was studied as a solution to the treatment of these residues, which in order to consist in a valuable option, processing and operation costs must be kept as low as possible. For the experimental testing, a closed loop lixiviation column for hydrometallurgical treatment of galvanic sludge with possibility of continuous flow of the leachate (and static process as well) was constructed, simulating the heap leaching process. The galvanic waste in study, delivered by a local surface treatment company, was both chemically and physically characterized, proving to be rich in valuable metals like Nickel, Chromium and Copper. The waste material was characterized both for physical parameters (grain size) and chemical composition. The lixiviation trials, with a maximum duration of 1 week, were conducted. The influence upon the extraction rate of metals such as Nickel, Chromium and Copper, of parameters such as the concentration of the leaching agent (sulfuric acid) and time were tested. In order to quantify the leachate circulation effect, a static trial was conducted as well. Extraction rates of 35.5 % of Nickel, 14% of Copper and 13.6 % of Chromium were obtained after 6 hours in a dynamic trial, with 100 g/L sulfuric acid solution concentration. The acid consumption rate was correlated with the metal extraction. Finally, the results were compared with others obtained in previous galvanic sludge agitation lixiviation and laterites heap leaching works.


2020 ◽  
Vol 22 (19) ◽  
pp. 6288-6309
Author(s):  
Yudong Xue ◽  
Yunting Wang

This review highlights innovative green electrochemical processes for extracting and recycling valuable metals from industrial waste.


2018 ◽  
Vol 777 ◽  
pp. 272-276
Author(s):  
Xing Lan Cui ◽  
Fei Hua Yang ◽  
Qi Yuan Gu ◽  
Rong Guo ◽  
Zhi Yu Tian ◽  
...  

This study was a continuation of previous work designed to further explore the effect of different culture condition on the recovery of the valuable metals by bacteria. The experiment focused on the Nandan lead-zinc tailings from different depths. First of all, the study systematically performed multi-elements analysis. Subsequently, the effect of the temperature and agitation speed on the bacterial growth was investigated. The data revealed that the temperature of 35°C and the agitation of 160 rpm were the optimum culture conditions for the bacteria. Finally, the bioleaching experiments were performed to explore the ability of bioleaching the tailings. The study illustrated that the microorganism was able to effectively extract valuable metals from different depths samples.


Author(s):  
Chi M. Phan ◽  
Son A. Hoang ◽  
Son H. Vu ◽  
Hoang M. Nguyen ◽  
Cuong V. Nguyen ◽  
...  

Abstract Background Cashew nut shell is a by-product of cashew (Anacardium occidentale) production, which is abundant in many developing countries. Cashew nut shell liquor (CNSL) contains a functional chemical, cardanol, which can be converted into a hydroxyoxime. The hydroxyoximes are expensive reagents for metal extraction. Methods CNSL-based oxime was synthesized and used to extract Ni, Co, and Mn from aqueous solutions. The extraction potential was compared against a commercial extractant (LIX 860N). Results All metals were successfully extracted with pH0.5 between 4 and 6. The loaded organic phase was subsequently stripped with an acidic solution. The extraction efficiency and pH0.5 of the CNSL-based extractant were similar to a commercial phenol-oxime extractant. The metals were stripped from the loaded organic phase with a recovery rate of 95% at a pH of 1. Conclusions Cashew-based cardanol can be used to economically produce an oxime in a simple process. The naturally-based oxime has the economic potential to sustainably recover valuable metals from spent lithium-ion batteries. Graphic abstract


2021 ◽  
Vol 98 ◽  
pp. 14-18
Author(s):  
Thao Nguyen Thi ◽  
◽  
Nam Pham Ky ◽  
Ngoc Tran Vu Diem

Brass melting slag (20.38 wt.% Zn) was leached in sulfuric acid with concentration of (50 + 80) g/l H2SO4, leaching temperature of (30 + 60) °C for (30 + 120) min. The optimized conditions for 94.16% Zn extraction from brass melting slag were found as 70 g/l H2SO4, room temperature and 90 min. The leaching solution was purified by removal of Fe through Fe(OH)3 precipitation when adding ZnO to adjust pH value of 5. The solution was continuously cemented by Zn metal at 60 °C for 60 min to obtain Cu metal with high purity of 99 wt.% Cu. The purified solution with 37.64 g/l Zn was modified by Na2C03 to have pH value of about 6 and precipitation of ZnC03 (94.14 %).


2018 ◽  
Vol 775 ◽  
pp. 419-426 ◽  
Author(s):  
Wei Sheng Chen ◽  
Hsing Jung Ho

The paper concerns an approach about using environmental technology and hydrometallurgical process to the recovery of valuable metal from waste cathode material produced during the manufacture of lithium-ion batteries. It is noteworthy that the content of nickel, manganese and cobalt from cathode material are in the extraordinary large proportion. In the acid leaching step, the essential effects of H2SO4 concentration, H2O2 concentration, leaching time, liquid-solid mass ratio and reaction temperature with the leaching percentage were investigated. The cathode material was leached with 2M H2SO4 and 10 vol.% H2O2 at 70 °C and 300 rpm using a liquid-solid mass ratio of 30 ml/g and the leaching efficiency of cobalt was 98.5%, lithium was 99.8%, nickel was 98.6% and manganese was 98.6% under optimum conditions. Kinetic study demonstrates the activation energies for those analyzed metals with Arrhenius equation and manifests the data with hybrid reaction control mechanism. The process was proved from activation energies ranged from 27.79 to 47.25 kJ/mol. Finally, the valuable metals will be leached in sulfuric acid effectively.


Minerals ◽  
2019 ◽  
Vol 10 (1) ◽  
pp. 20 ◽  
Author(s):  
Feng Zhao ◽  
Xunxiong Jiang ◽  
Shengdong Wang ◽  
Linyong Feng ◽  
Da Li

Ocean polymetallic nodules are oxide ores rich in Ni, Co, Cu, and Mn, which are valuable metals found in deep-sea mineral resources. Such non-ferrous metals do not exist in isolation, and producing concentrates using conventional mineral separation techniques is challenging without pre-treatment. We propose an effective, environmentally-friendly recovery technology combined with solid-state metalized reduction treatment and magnetic separation to recycle these metals from ocean polymetallic nodules. We conducted single-factor tests to investigate the effects of additives, anthracite dosage, duration, and reduction temperature on metal recovery and to obtain optimal operating parameters. We found that valuable metals in ocean polymetallic nodules may be selectively reduced to a metallic state. Only a fraction of Mn was reduced to metal. The reduced metals were recovered to concentrates using magnetic separation. More than 80% of these metals were concentrated to magnetic concentrates with mass ratios of 10–15%. The recovery rates of Ni, Co, Cu, Mn, and Fe in concentrates were optimum at 86.48%, 86.74%, 83.91%, 5.63%, and 91.46%, respectively, when using CaF2 4%, anthracite 7%, SiO2 dosage 5%, and FeS 6% at 1100 °C for 2.5 h. This approach to non-ferrous metal extraction using conventional hydrometallurgical processes could be a step toward practical industrial-scale techniques for the recovery of metals from polymetallic nodules.


Author(s):  
Kanghee Cho ◽  
Eunji Myung ◽  
Hyunsoo Kim ◽  
Cheonyoung Park ◽  
Nagchoul Choi ◽  
...  

In this study, we investigated the feasibility of using a solution of sulfuric acid and phosphoric acid as an extraction method for soil-washing to remove Cu, Pb, Zn, and As from contaminated soil. We treated various soil particles, including seven fraction sizes, using sulfuric acid. In addition, to improve Cu, Pb, Zn, and As removal efficiencies, washing agents were compared through batch experiments. The results showed that each agent behaved differently when reacting with heavy metals (Cu, Pb, and Zn) and As. Sulfuric acid was more effective in extracting heavy metals than in extracting As. However, phosphoric acid was not effective in extracting heavy metals. Compared with each inorganic acid, As removal from soil by washing agents increased in the order of sulfuric acid (35.81%) < phosphoric acid (62.96%). Therefore, an enhanced mixture solution using sulfuric acid and phosphoric acid to simultaneously remove heavy metals and As from contaminated soils was investigated. Sulfuric acid at 0.6 M was adopted to combine with 0.6 M phosphoric acid to obtain the mixture solution (1:1) that was used to determine the effect for the simultaneous removal of both heavy metals and As from the contaminated soil. The removal efficiencies of As, Cu, Pb, and Zn were 70.5%, 79.6%, 80.1%, and 71.2%, respectively. The combination of sulfuric acid with phosphoric acid increased the overall As and heavy metal extraction efficiencies from the contaminated soil samples. With the combined effect of dissolving oxides and ion exchange under combined washings, the removal efficiencies of heavy metals and As were higher than those of single washings.


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