Effect Multiple Addition (TiO2 and Fly Ash) on Wear Behavior and Hardness of 2024 Al Alloy

2021 ◽  
Vol 1039 ◽  
pp. 201-208
Author(s):  
Ruaa A. Salman ◽  
Naser K. Zedin
Keyword(s):  
Wear Resistance ◽  
Fly Ash ◽  
Wear Rate ◽  
Wear Behavior ◽  
Weight Percent ◽  
Al Alloy ◽  
Sliding Speed ◽  
Multiple Addition

This research is devoted to study the effect of addition (2%) TiO2 with different weight percent of fly ash particulate (0, 2, 4, 6%) to 2024 Al alloy on the wear behavior and hardness. The alloy was fabricated by the liquid metallurgy method. The results founds that the wear rate decreased from 0.55 with 0% fly ash to 0.18 at addition percentage of 6% fly ash. Also, the results reveal increasing the samples wear rate with increasing the load and loaded time. The rate of wear was decreased with increasing the sliding speed. Also, the values of hardness increased from 120VH to 160VH with rising the fly ash from 0% to 6%. Keywords: Fly Ash addition, TiO2, 2024 Al Alloy, Wear Resistance, Hardness.

Wear behavior of Ag implantation GH4169 alloy by ion beam assisted bombardment

2018 ◽  
Vol 232 (12) ◽  
pp. 1561-1568 ◽  
Author(s):  
Meng Xu ◽  
Jiajun Zhu ◽  
Wulin Yang ◽  
Deyi Li ◽  
Lingping Zhou ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Friction Coefficient ◽  
Wear Rate ◽  
Applied Load ◽  
Wear Behavior ◽  
Ion Beam ◽  
Sliding Speed ◽  
Adhesion Wear ◽  
Worn Surface ◽  
Gh4169 Alloy

The wear behavior of Ag implantation GH4169 alloy by ion beam assisted bombardment was measured under lower applied load and sliding speed. The wear rate of GH4169 alloy decreased from 2.58 × 10−4 mm3·m−1 to 6.25 ×10−5 mm3·m−1 after Ag implantation. The friction coefficient had not mostly been changed. After Ag implantation, Ag and Ag2O were detected on the worn surface of GH4169 alloy, which benefits the formation of continuous lubrication and protected layers. The predominant wear mechanism changed from abrasion and adhesion wear to oxidation and adhesion wear. In addition, the hardness increased. So, the wear resistance of GH4169 alloy under lower applied load and sliding speed can be improved with Ag implantation by ion beam assisted bombardment.

Optimization of hybrid aluminum composites wear using Taguchi method and artificial neural network

2017 ◽  
Vol 69 (6) ◽  
pp. 1005-1015 ◽  
Author(s):  
Blaza Stojanovic ◽  
Jasmina Blagojevic ◽  
Miroslav Babic ◽  
Sandra Velickovic ◽  
Slavica Miladinovic
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Wear Rate ◽  
Taguchi Method ◽  
Regression Models ◽  
Wear Behavior ◽  
Specific Wear Rate ◽  
Al Alloy ◽  
Sliding Speed ◽  
Content Type

Purpose This research aims to describe the influence of weight per cent of graphite (Gr), applied load and sliding speed on the wear behavior of aluminum (Al) alloy A356 reinforced with silicon carbide (SiC) (10 Wt.%) and Gr (1 Wt.% and 5 Wt.%) particles. The objective is to analyze the effect of the aforementioned parameters on a specific wear rate. Design/methodology/approach These hybrid composites are obtained by means of the compo-casting process. Tribological analyses were conducted on block-on-disc tribometer at three different loads (10, 20 and 30 N) and three different sliding speeds (0.25, 0.5 and 1 m/s), at the sliding distance of 900 m, in dry sliding wear conditions. Optimization of the tribological behavior was conducted via the Taguchi method, and ANOVA was used for the analysis of the specific wear rate. Confirmation tests are used to foresee and check the experimental results. Examined samples were analyzed via a scanning electron microscope (SEM). Regression models for predicting specific wear rate were developed with Taguchi and ANN (artificial neural network) methods. Findings The biggest impact on value of specific wear rate has the load (43.006%), while the impact of Wt.% Gr (31.514%) was less. After comparison of the results, i.e. regression models, for predicting the specific wear rate, it was observed that ANN was more efficient than the Taguchi method. The specific wear rate of Al alloy A356 with SiC (10 Wt.%) and Gr (1 Wt.% and 5 Wt.%) decreases with a decrease in the load and weight per cent of Gr-reinforcing material, as well as with a decrease in sliding speed. Originality/value The results obtained in this paper using the Taguchi method and the ANN method are useful for improving and further investigating the wear behavior of the SiC- and Gr-reinforced Al alloy A356.

Dry Sliding Wear Behavior of 2218 Al-Alloy-Al2O3(TiO2) Hybrid Composites

2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Vineet Tirth
Keyword(s):  
Wear Rate ◽  
Sliding Wear ◽  
Hybrid Composites ◽  
Wear Behavior ◽  
Dry Sliding Wear ◽  
Aged Alloy ◽  
Dry Sliding ◽  
Al Alloy ◽  
Mathematical Relationship ◽  
Sliding Distance

AA2218–Al2O3(TiO2) composites are synthesized by stirring 2, 5, and 7 wt % of 1:2 mixture of Al2O3:TiO2 powders in molten AA2218 alloy. T61 heat-treated composites characterized for microstructure and hardness. Dry sliding wear tests conducted on pin-on-disk setup at available loads 4.91–13.24 N, sliding speed of 1.26 m/s up to sliding distance of 3770 m. Stir cast AA2218 alloy (unreinforced, 0 wt % composite) wears quickly by adhesion, following Archard's law. Aged alloy exhibits lesser wear rate than unaged (solutionized). Mathematical relationship between wear rate and load proposed for solutionized and peak aged alloy. Volume loss in wear increases linearly with sliding distance but drops with the increase in particle wt % at a given load, attributed to the increase in hardness due to matrix reinforcement. Minimum wear rate is recorded in 5 wt % composite due to increased particles retention, lesser porosity, and uniform particle distribution. In composites, wear phenomenon is complex, combination of adhesive and abrasive wear which includes the effect of shear rate, due to sliding action in composite, and abrasive effect (three body wear) of particles. General mathematical relationship for wear rate of T61 aged composite as a function of particle wt % load is suggested. Fe content on worn surface increases with the increase in particle content and counterface temperature increases with the increase in load. Coefficient of friction decreases with particle addition but increases in 7 wt % composite due to change in microstructure.

Investigation of the Wear Behavior of AA6082 Against Different Counterparts

2021 ◽  
Author(s):  
Safiye İpek Ayvaz ◽  
Mehmet Ayvaz
Keyword(s):  
Wear Resistance ◽  
Aluminum Alloy ◽  
Wear Rate ◽  
Abrasive Wear ◽  
Wear Behavior ◽  
Specific Wear Rate ◽  
Pin On Disk ◽  
Disk Method ◽  
Sliding Distance ◽  
Oxidation Wear

In this study, the effect of different counterparts on the wear resistance of AA6082 aluminum alloy was investigated. In tests using pin-on-disk method, 6 mm diameter Al2O3, 100Cr6 and WC-6Co balls were used as counterparts. The tests were carried out using 500 m sliding distance and 5N load. The lowest specific wear rate was measured as 7.58x10-4 mm3/Nm in WC-6Co / AA6082 couple, and the highest value was measured as 9.71x10-4 mm3/Nm in 100Cr6/AA6082 couple. In the Al2O3/AA6082 couple, the specific wear rate of the AA6082-T6 sample was determined as 8.23x10-4 mm3/Nm.While it was observed that the dominant wear type in the 100Cr6/AA6082 pair was abrasive wear, oxidation wear and oxide tribofilm were detected in the WC-6Co/AA6082 and Al2O3/AA6082 couple besides the abrasive wear.

Effect of sliding speed and hardness on wear behavior and mechanism of AISI H13 steel

2019 ◽  
Vol 234 (11) ◽  
pp. 1822-1833
Author(s):  
Wei Jiang ◽  
Shouxing Zhu ◽  
Shuqi Wang
Keyword(s):  
Wear Resistance ◽  
Wear Behavior ◽  
H13 Steel ◽  
Sliding Speed ◽  
Oxide Layers ◽  
Aisi H13 Steel ◽  
Mild Wear ◽  
Key Factor ◽  
Aisi H13 ◽  
Quenched And Tempered Steel

Dry sliding tests were performed under various sliding speeds and loads in air for AISI H13 steel with different hardness values. Through investigating morphologies, compositions and phases of worn surfaces, the wear behaviors and mechanisms of AISI H13 steel as a function of sliding speed and hardness were explored, and especially, the effects of friction-oxide layers and their stability were disclosed. Sliding speed and the hardness of the steel significantly affected the wear behavior and mechanism due to the evolution of friction-oxide layers. With an increase of sliding speed, more oxides were produced by the process of friction oxidation. The stability of friction-oxide layers became a key factor in determining wear rate, which was closely related with the hardness of the steel. Those friction-oxide layers formed on the quenched and tempered steel with lower hardness remained stable, providing more protection from wear. Three types of wear mechanisms were found to prevail. Adhesive and abrasive wear were dominant accompanied with oxidation mild wear at relatively low sliding speeds, where the wear resistance was proportional to the hardness of the steel. As sliding speed increased, oxidation mild wear became dominating, where the wear resistance was not related to the hardness of the steel. As the sliding speed further increased, the wear fell in oxidation mild-to-severe wear transition region, in which the wear resistance was inversely proportional to the hardness of the steel.

Experimental Investigations on Wear Behavior of AA20204-Flyash-Nanostructured Redmud Hybrid Composites Synthesized by Stircasting

2018 ◽  
Vol 6 (2) ◽  
pp. 23-35
Author(s):  
Anitha Santhoshi Madugula ◽  
B. Murali Krishna ◽  
G. Swaminaidu
Keyword(s):  
Wear Resistance ◽  
Fly Ash ◽  
Red Mud ◽  
Sliding Mode ◽  
Hybrid Composites ◽  
Wear Behavior ◽  
Normal Load ◽  
High Energy ◽  
Experimental Investigations ◽  
Dispersion Strengthening

Red mud emerges as the major waste material during the production of alumina from bauxite and its potential as a filler material in metal matrices has not yet been reported. In view of this, an attempt is made to explore the possibility of making a class of wear resistant metal matrix hybrid composites with nano-structured red mud and micro sized fly ash particles as reinforcement. The micro-sized red mud particles have been modified to nano-structured red mud using high energy ball milling and after 30 hours of milling, the size was reduced from 100 microns to 30 nm. Composites were fabricated by stir casting and experiments were conducted under laboratory condition to assess the wear characteristics of AA2024- 15 wt% fly ash (micro-sized) and varying fractions (2 wt%, 4 wt% and 6 wt%) red mud (nano-structured) hybrid composites under different working conditions in pure sliding mode on a pin-on-disc machine. Tests were conducted with sliding speeds of 200 rpm, 400 rpm and 600 rpm at loads of 10N, 20N and 30N. The increased frictional thrust at higher load results in increased de-bonding and caused easy removal of material and hence the wear rate is increased with increase in normal load. The wear resistance of the composite is increased with increase in red mud fraction. This is due to the increase in surface energy and inter-atomic bonding with increase in nano-structured red mud fraction. The addition of redmud particles to the matrix phase causes dispersion strengthening and hence the strength as well. Wear resistance is increased with increase in redmud fraction.

Characteristics of Tribolayers Observed in A356 Al Alloy — SiCP Composite Discs/Brake Pad During Sliding Wear Tests

2005 ◽  
Author(s):  
R. C. Shivamurthy ◽  
M. K. Surappa
Keyword(s):  
Wear Rate ◽  
Friction Material ◽  
Al Alloy ◽  
Brake Pad ◽  
Load Range ◽  
Sliding Speed ◽  
Continuous Increase ◽  
Wear Rates ◽  
Weight Loss Method ◽  
Worn Surface

Tribological characteristics of A356 Al alloy-10 vol. % SiCP composite discs/brake pad has been studied under dry sliding conditions at sliding speeds in the range 2 to 5 m/s and at loads in the range 1–3 MPa. In these tests, disc of Al MMCs and pin of friction pad made of polymer based composite were used. Wear rates of Al MMC disc as calculated by weight loss method, found to be negative at high sliding speed and high load. Worn surface of disc has been analyzed using EDAX. SEM analyses of worn surfaces of composite disc infer transfer of material from pin to the disc resulting in the formation of tribolayers. Two types of tribolayers were observed on the worn surface, one having shiny appearance of copper rich layer and other is dark in colour consisting of Mg, S, Fe, Ba, Ca, Si, Cu, In and Al. In the later layers were rich in copper and appear as bright patchy layers under SEM. Coverage of copper rich layers increase all along and across the worn track at a sliding speed of 4 and 5 m/s in the load range 2 to 3 MPa. Atomic percent of copper increase with load and consequently affect the wear rate of disc. EDAX analysis of dark tribo layers on wear track of composite disc show continuous increase in the amount of Cu and Ba with increase in speed and load. Hence, wear rate of composite discs were relatively low under all test conditions. These results clearly indicate composition of friction material having profound influence on the wear rate of Al MMC discs.

scholarly journals Enhancement of the Wear Resistance and Microhardness of Aluminum Alloy by Nd:YaG Laser Treatment

2014 ◽  
Vol 2014 ◽  
pp. 1-5 ◽  
Author(s):  
Haitham T. Hussein ◽  
Abdulhadi Kadhim ◽  
Ahmed A. Al-Amiery ◽  
Abdul Amir H. Kadhum ◽  
Abu Bakar Mohamad
Keyword(s):  
Wear Resistance ◽  
Aluminum Alloy ◽  
Wear Rate ◽  
Laser Treatment ◽  
Vickers Hardness ◽  
Nd:Yag Laser ◽  
Wear Behavior ◽  
X Ray ◽  
Before And After ◽  
Hardness Values

Influence of laser treatment on mechanical properties, wear resistance, and Vickers hardness of aluminum alloy was studied. The specimens were treated by using Nd:YaG laser of energy 780 mj, wavelength 512 nm, and duration time 8 ns. The wear behavior of the specimens was studied for all specimens before and after treatment by Nd:YaG laser and the dry wear experiments were carried out by sing pinon-disc technique. The specimens were machined as a disk with diameter of 25 mm and circular groove in depth of 3 mm. All specimens were conducted by scanning electron microscopy (SEM), energy-dispersive X-ray florescence analysis (EDS), optical microscopy, and Vickers hardness. The results showed that the dry wear rate was decreased after laser hardening and increased Vickers hardness values by ratio of 2.4 : 1. The results showed that the values of wear rate for samples having circular grooves are less than samples without grooves after laser treatment.

Mathematical Model to Evaluate Wear Rate of Graphite as Sealing Materials

2013 ◽  
Vol 871 ◽  
pp. 200-205 ◽  
Author(s):  
Yeon Wook Kim ◽  
Jae Hoon Kim ◽  
Bo Hwi Seo ◽  
Hoon Seok Choi ◽  
Sung Han Park ◽  
...  
Keyword(s):  
Mathematical Model ◽  
Wear Rate ◽  
Applied Load ◽  
Elevated Temperatures ◽  
Wear Behavior ◽  
Sem Analysis ◽  
Specific Wear Rate ◽  
Dry Sliding Wear ◽  
Sliding Speed ◽  
Sealing Material

The dry sliding wear behavior of graphite (HK-6) that is used as the sealing material to cut off hot gas was evaluated as a function of applied load, sliding speed and temperature. The reciprocating wear tests were carried out at room temperature and elevated temperatures. An attempt has been made to develop a mathematical model by response surface methodology (RSM) and an analysis of variance (ANOVA) technique was applied to confirm the validity of the developed model. Also, the effect of applied load, sliding speed and temperature on wear the behavior of graphite was investigated. The wear mechanism was compared through the observation of the worn surface by SEM analysis. The specific wear rate was dependent on the interaction between temperature, applied load and sliding speed. A developed model can be used to effectively predict the specific wear rate of graphite as a sealing material within the range of variables studied.

Evaluation of Wear Behavior of Feldspar Particles Reinforced Copper Alloy Composite Materials

2007 ◽  
Vol 539-543 ◽  
pp. 797-802
Author(s):  
B.M. Satish ◽  
B.M. Girish
Keyword(s):  
Composite Materials ◽  
Wear Rate ◽  
Copper Alloy ◽  
Applied Load ◽  
Wear Behavior ◽  
Unreinforced Alloy ◽  
Alloy Composite ◽  
Sliding Speed ◽  
Severe Wear ◽  
Pin On Disc

The wear behavior of unreinforced as well as feldspar particles reinforced copper alloy (phosphor-bronze) composites was studied as a function of sliding speed and applied loads under unlubricated conditions. The content of feldspar particles in the composites was varied from 1- 5% by weight in steps of 2%. A pin-on-disc wear tester was used to evaluate the wear rate. Loads of 20-160 N in steps of 20 N and speeds of 1.25, 1.56, and 1.87 m/s were employed. The results indicated that the wear rate of both the composites and the alloy increased with increase in load and sliding speed. However, the composites exhibited lower wear rate than the alloy. It was found that above a critical applied load, there exists a transition from mild to severe wear both in the unreinforced alloy and in the composites. But the transition loads for the composites were much higher than that of the alloy. The transition loads increase with the increase in weight % of feldspar particles, but decreases with the increase in sliding speeds.

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