Corrosion Failure Analysis of a New L360 Pipeline

2016 ◽  
Vol 850 ◽  
pp. 930-936
Author(s):  
Xin Su ◽  
Feng Wang ◽  
Yu Ran Fan ◽  
Yan Chun Zhang ◽  
Qing Lai Chen

In this paper, the optical microscope, scanning electron microscope (SEM), X-ray Diffraction (XRD) and simulation test were utilized to study the corrosion failure of L360 pipeline. The results show that the corrosion pits distributed around the pipe inner surface. The pipe mechanical properties, chemical constituents and inclusions grade satisfied the requirements of the technical conditions. Inclusions were composed of Ca, S, Al and O. Corrosion products consisted of the Fe3O4, Fe2O3 and FeO (OH). The compositions of corrosion products within and around the pits were similar to the inclusions. Due to the combined effects of water and high pressure air sealed in the pipeline, the pits formed around inclusions, and developed into occluded cells which accelerating the corrosion and leading to the failure finally.

Author(s):  
Patricia Stoffyn ◽  
Dale E. Buckley

The “Titanic 91” Expedition, carried out from the Russian Academy of Science vessel “Akademik Keldysh”, recovered artifacts from the wreck of the Titanic using the manned submersible “MIR-2”. Conspicuous corrosion products are iron rusticles resembling stalactites. These rusticles can reach lengths of several tens of cm and grow from various parts of the ship (Fig. 1). The origin of the rusticles and their relation to other corrosion products was investigated using a scanning electron microscope equipped with an x-ray energy dispersive spectrometer and a separate x-ray diffraction system.Rusticles are formed of a brittle iron oxy-hydroxide shell approximately 100 to 200 μm thick, with a smooth dark red outer surface (toward seawater) and an orange rough inner surface (toward the centre of the rusticle). The core of the rusticle and the inner surface of the shell is made of a reticular framework of spherical aggregates. The small needle-like crystals forming these aggregates (Fig. 2) are goethite (α- FeO(OH)).


Author(s):  
R. J. Narconis ◽  
G. L. Johnson

Analysis of the constituents of renal and biliary calculi may be of help in the management of patients with calculous disease. Several methods of analysis are available for identifying these constituents. Most common are chemical methods, optical crystallography, x-ray diffraction, and infrared spectroscopy. The application of a SEM with x-ray analysis capabilities should be considered as an additional alternative.A scanning electron microscope equipped with an x-ray “mapping” attachment offers an additional dimension in its ability to locate elemental constituents geographically, and thus, provide a clue in determination of possible metabolic etiology in calculus formation. The ability of this method to give an undisturbed view of adjacent layers of elements in their natural state is of advantage in determining the sequence of formation of subsequent layers of chemical constituents.


2013 ◽  
Vol 785-786 ◽  
pp. 1125-1129
Author(s):  
Xiao Yong Yang ◽  
Pei Xian Zhu ◽  
Yun Sen Si

According to the process of anodic oxygen evolution in sulfate system for zinc electrolysis,Ti-base lead dioxide electrode can be prepared to use in this case.The surface characterization of the electrode was studied by Scanning electron microscopy(SEM) and X-ray diffraction(XRD).The electrode lifetime was tested in 1mol/L H2SO4solution at 60°C,and the electro-catalytic properties was examined by polarization curves.Then these samples was enlarged and simulation test was conducted at Mengzi marriage zinc smelter in Yunnan.The results show that the electro-catalytic properties is better and the electrodes lifetime is longer compared to the traditional lead electrode.Moreover,it has a significant effect in reducing energy consumption, manufacturing cost and improving the production and grade of zinc.


Plants ◽  
2020 ◽  
Vol 10 (1) ◽  
pp. 6
Author(s):  
Asma Tabasum ◽  
Mousa Alghuthaymi ◽  
Umair Yaqub Qazi ◽  
Imran Shahid ◽  
Qamar Abbas ◽  
...  

Pesticides are one of the main organic pollutants as they are highly toxic and extensively used worldwide. The reclamation of wastewater containing pesticides is of utmost importance. For this purpose, GO-doped metal ferrites (GO-Fe3O4 and GO-CoFe2O4) were prepared and characterized using scanning electron microscopy, X-ray diffraction and Fourier transform infrared spectroscopic techniques. Photocatalytic potentials of catalysts were investigated against acetamiprid’s degradation. A detailed review of the parametric study revealed that efficiency of overall Fenton’s process relies on the combined effects of contributing factors, i.e., pH, initial oxidant concentration, catalyst dose, contact time, and acetamiprid load. ~97 and ~90% degradation of the acetamiprid was achieved by GO-CoFe2O4 and GO-Fe3O4, respectively during the first hour under UV radiations at optimized reaction conditions. At optimized conditions (i.e., pH:3, [H2O2]: 14.5 mM (for Fe3O4, GO-Fe3O4, and GO-CoFe2O4) and 21.75 mM (for CoFe2O4), catalysts: 100 mgL−1, time: 60min) the catalysts exhibited excellent performance, with high degradation rate, magnetic power, easy recovery at the end, and efficient reusability (up to 5 cycles without any considerable loss in catalytic activity). A high magnetic character offers its easy separation from aqueous systems using an external magnet. Moreover, the combined effects of experimental variables were assessed simultaneously and justified using response surface methodology (RSM).


2011 ◽  
Vol 275 ◽  
pp. 251-254
Author(s):  
Hua Wei Rong ◽  
Cheol Hong Park ◽  
Won Jo Park ◽  
Han Ki Yoon

With the rapid development of aerospace and automobile industries, metal matrix composites (MMCs) have attracted much attention because of its excellent performance. In this paper, Ni-Cr/AC8A composites reinforced with porous Ni-Cr preform were manufactured by low pressure infiltration process, infiltration temperatures are 700oC~850oC. The microstructure and phase composition of composites were evaluated using optical microscope, X-ray diffraction (XRD) and electro-probe microanalysis (EPMA), It's found that they're intermetallic compounds generated in the composites. Recently, intermetallic compounds have attracted much attention as high-temperature material. We study the hardness of Ni-Cr/AC8A composites, the results show the Ni-Cr/AC8A composite has high hardness due to the intermetallic compounds exist.


2019 ◽  
Vol 54 (7) ◽  
pp. 981-997
Author(s):  
Semegn Cheneke ◽  
D Benny Karunakar

In this research, microstructure and mechanical properties of stir rheocast AA2024/TiB2 metal matrix composite have been investigated. The working temperature was 640℃, which was the selected semisolid temperature that corresponds to 40% of the solid fraction. Two weight percentage, 4 wt%, and 6 wt% of the TiB2 reinforcements were added to the matrix. The field emission scanning electron microscope micrographs of the developed composites showed a uniform distribution of the particles in the case of the 2 wt% and 4 wt% of the reinforcements. However, the particles agglomerated as the weight percentages of the reinforcement increases to 6%. The optical microscope of the liquid cast sample showed the dendritic structure, whereas the rheocast samples showed a globular structure. The X-ray diffraction analysis confirmed the distribution of the reinforcements in the matrix and the formation of some intermetallic compounds. Mechanical properties significantly improved by the addition of the reinforcements in the matrix. An increase in tensile strength of 13.3%, 40%, 28%, and 5% was achieved for the unreinforced rheocast sample, 2 wt%, 4 wt%, and 6 wt% reinforced rheocast samples respectively, compared to the liquid cast sample. An increase in 20% of hardness was attained for the composite with 2 wt% TiB2 compared to the liquid cast sample. According to the fractography analysis, small dimples were observed on the fractured surface of the unreinforced rheocast sample, whereas small and large voids were dominant on the fractured surface of the 2 wt% composite, which shows the ductile fracture mode.


2012 ◽  
Vol 557-559 ◽  
pp. 139-142
Author(s):  
Jian Guo Liu ◽  
Yan Tao Li ◽  
Bao Rong Hou

The corrosion processes and mechanisms of Q235A steel under wet-dry cyclic condition were studied using polarization curve compared with immersion samples, while, the corrosion morphologies and corrosion products of the steel samples were characterized using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The cathodic process of wet-dry samples was likely to be controlled not by the oxygen reduction, but rather by the reduction of corrosion products. During the drying process of the wet-dry sample, the electrolyte thickness decreased and chloride concentration increased. Oxygen would be much easier to diffuse into the interface of electrolyte/metal, which improved the cathodic reduction processes. Except for this, the rust itself took part in the reduction processes and hence increased the corrosion rate of the steel samples.


2007 ◽  
Vol 546-549 ◽  
pp. 257-260 ◽  
Author(s):  
Zhen Yan Zhang ◽  
Li Ming Peng ◽  
Xiao Qin Zeng ◽  
Lin Du ◽  
Lan Ma ◽  
...  

Effects of extrusion on mechanical properties and damping capacity of Mg-1.8wt.%Cu -0.5wt.%Mn (MCM1805) alloy have been investigated. Tensile tests and dynamic mechanical analyzer were respectively used to measure tensile properties and damping capacity at room temperature of as-cast and as-extruded MCM1805 alloy. The microstructure was studied using optical microscope, X-ray diffraction and scanning electron microscope with an energy dispersive X-ray spectrometer. Granato-Lücke model was used to explain the influences of extrusion on damping capacity of MCM1805 alloy. The results showed that extrusion dramatically decreases the grain size but has little influence on phase composition and solute atoms concentration of MCM1805 alloy, and the grain refinement was the dominant reason for the obvious increase of tensile properties and decrease of internal friction of MCM1805 alloy.


2013 ◽  
Vol 747-748 ◽  
pp. 765-771 ◽  
Author(s):  
Jian Sheng Yao ◽  
Ding Zhong Tang ◽  
Xiao Guang Liu ◽  
Cheng Bo Xiao ◽  
Xin Li ◽  
...  

The interfacial reactions between ceramic moulds and DZ417G and DZ125 superalloys were investigated. The microstructure and composition of the interface region were observed by optical microscope, X-ray diffraction and scanning electron microscope with energy dispersive spectroscopy. The results showed that (Al1-xCrx)2O3solid solution phase with pink color was formed from the dissolution of Cr2O3and Al2O3and vapour phase, which was transferred to the reaction surfaces. The reaction layer thicknesses of DZ417G and DZ125 alloys were about in the range of 40-50μm. The interface reaction product between DZ417G alloy and ceramic mould was TiO2and the product between DZ125 alloy and ceramic mould was HfO2.


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