Experimental Investigation of Welding Parameters on Automatic TIG Welding of Aluminium 5083 Plate

2016 ◽  
Vol 879 ◽  
pp. 1459-1464
Author(s):  
V.V. Praveen ◽  
T.D. John ◽  
K.M. Peethambaran
Keyword(s):  
Tensile Strength ◽  
Base Metal ◽  
Welding Speed ◽  
Weld Zone ◽  
Specific Effect ◽  
Tig Welding ◽  
Weld Strength ◽  
Welding Parameters ◽  
Width Ratio ◽  
Utility Concept

To improve the weld quality of AA 5083 plate using AA 5356 filler rod, an automatic TIG welding system is developed, by which welding speed can be controlled and a uniform speed is obtained. Welding of aluminium 5083 plate is carried out for different welding currents and welding speeds. In this work, the effect of welding speed and current on, the tensile strength of the weld, hardness at the three different zones viz. weld metal, HAZ and base metal are investigated. The temperature is measured at the HAZ and base metal. The hardness and temperature on the weld zone and the base metal are greatly influenced by the welding speed and current. It is found that the weld strength is influenced by different values of weld current and speed, but sometimes with high current, welding speed has no specific effect on the tensile strength of the weld. The effect of material deposition rate on the weld strength in uniform welding is studied. The weld thickness to width ratio is an important aspect in the analysis of weld strength. The values obtained for current and speed are taken for optimizing the strength and hardness, using Taguchi method and utility concept.

scholarly journals Study of Laser Welding of HCT600X Dual Phase Steels

2014 ◽  
Vol 22 (1) ◽  
pp. 93-98
Author(s):  
Pavol Švec ◽  
Viliam Hrnčiar ◽  
Alexander Schrek
Keyword(s):  
Tensile Strength ◽  
Base Metal ◽  
Heat Affected Zone ◽  
Welding Speed ◽  
Welding Process ◽  
Beam Power ◽  
Welding Parameters ◽  
Dual Phase ◽  
Welded Steel ◽  
Steel Sheets

AbstractThe effects of beam power and welding speed on microstructure, microhardnes and tensile strength of HCT600X laser welded steel sheets were evaluated. The welding parameters influenced both the width and the microstructure of the fusion zone and heat affected zone. The welding process has no effect on tensile strength of joints which achieved the strength of base metal and all joints fractured in the base metal.

Prediction of Weld Strength of PC-TIG Welded Al-8% SiC Metal Matrix Composite – An Empirical Model (EM) Approach

2015 ◽  
Vol 813-814 ◽  
pp. 467-473
Author(s):  
Sivachidambaram Pichumani ◽  
Krishnamoorthy Balachandar
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Yield Strength ◽  
Empirical Model ◽  
Metal Matrix ◽  
Tig Welding ◽  
Weld Strength ◽  
Welding Parameters ◽  
Pulsed Current ◽  
Bend Strength

This work is focused on the development of empirical model to predict the mechanical properties of welded Al-SiC metal matrix composites. Autogenous pulsed current-Tungsten inert gas (PC-TIG) welding was performed on 5mm thick Al-8%SiC composite plates. Regression equations were developed to predict the tensile strength, yield strength, percentage of elongation and bend strength of pulsed current TIG weld Al-SiC composite by varying weld parameters such as peak current, base current, pulse on time and pulse frequency. The effect of each pulsed current TIG welding parameters and interaction between two more parameters on the ultimate tensile strength, yield strength, percentage of elongation and bend strength were studied for clear understanding of PCTIG welding parameters. Improved mechanical properties viz. 136 MPa tensile strength, 117 MPa yield strength with 15% elongation were achieved using optimal PCTIG welding parameters. The predicted values were experimentally verified for consistency and validation. This study also resulted in understanding the significant factors which were responsible for improved weld strength of the chosen candidate material.

Influence of Rotary Friction Welding Parameters on Tensile Strength and Length of TMAZ of Dissimilar Welded Joints from 32G2 and 40KhN Steels

2021 ◽  
Vol 410 ◽  
pp. 299-305
Author(s):  
Artem S. Atamashkin ◽  
Elena Y. Priymak ◽  
Elena A. Kuzmina
Keyword(s):  
Tensile Strength ◽  
Base Metal ◽  
Process Parameters ◽  
Welded Joints ◽  
Friction Welding ◽  
Tensile Tests ◽  
Welding Parameters ◽  
Rotary Friction Welding ◽  
Study Results ◽  
Friction Pressure

In this work, pipe billets with a diameter of 73 mm and a wall thickness of 9 mm from steels 32G2 and 40KhN are friction welded with an aim to optimize the process parameters. The friction pressure, the forging pressure and the length of the fusion varied. After the implementation of various welding modes, tensile tests and metallographic studies were carried out. The optimal welding parameters have been established, which make it possible to obtain tensile strength at the level of the 32G2 base metal. The study results of the microstructure and SEM fractographs after the optimal welding mode are presented.

scholarly journals Innovate Method for Friction Stir Welding of Al-Mg-Si Alloy Thin Plate

2019 ◽  
Vol 269 ◽  
pp. 02006
Author(s):  
Li Fu ◽  
Fenjun Liu
Keyword(s):  
Tensile Strength ◽  
Friction Stir Welding ◽  
Base Metal ◽  
High Speed ◽  
Thick Plate ◽  
Welding Parameters ◽  
Butt Joints ◽  
Friction Stir ◽  
High Rotation Speed ◽  
Precipitated Phases

Al-Mg-Si (6061-T6) alloy with 0.8 mm thick plate was welded successfully by use of high speed friction stir welding (FSW) technology. The microstructural characteristics and mechanical property of the butt joints prepared by high speed FSW were analyzed in detail, the influence of welding parameters, fixture condition and after welding heat treatment were also explored. The results shown that sound surface topography and defect-free bonding interface were observed in the nugget zone (NZ). The microhardness of the as-welded joint was lower than that of the base metal because of the welding heat effect. Compared with the conventional speed FSW, the number of β-Mg2Si, Al2CuMg and Al8Fe2Si precipitated phases existed in the high speed FSWed NZ increased, which made the microhardness in the NZ improved significantly. The rod-shaped precipitates (Mg2Si) have the greatest influence on the microhardness distributions. The maximum tensile strength of 301.8 MPa, which was 85.8% of the base metal, was obtained at high rotation speed of 8000 rpm and fast welding speed of 1500 mm/min. The tensile strength of the ultra-high speed FSWed butt joints were improved significantly by post-weld artificial aging, with a maximum joint efficiency of 90.4%.

Study of Friction Stir Welding Technics and Weld Performance of Dissimilar 6063-3A21 Aluminum Alloys

2011 ◽  
Vol 299-300 ◽  
pp. 1095-1098 ◽  
Author(s):  
Lei Wang ◽  
Jian Jun Zhu ◽  
Wei Zhang ◽  
Xing Mei Feng ◽  
Zhan Ying Feng
Keyword(s):  
Tensile Strength ◽  
Aluminum Alloys ◽  
Base Material ◽  
Post Weld Heat Treatment ◽  
Weld Strength ◽  
Welding Parameters ◽  
Friction Stir ◽  
Dissimilar Aluminum Alloys ◽  
Performance Results ◽  
Better Than

Several rotating rates and welding speeds were chosen to joint 6063/3A21 dissimilar aluminum alloys, tensile strength of the welds were measured to analyze effect of welding parameters on weld performance. Results show that tensile strength of the weld is better than the base material. Weld tensile strength will decrease under a too high or too low welding speed while effect of rotating rate on weld strength is relatively small. The weakest position is at heat affected zone at 3A21 side after T6 post weld heat treatment.

scholarly journals The Study on Mechanical Strength of Titanium-Aluminum Dissimilar Butt Joints by Laser Welding-Brazing Process

Materials ◽  
2019 ◽  
Vol 12 (5) ◽  
pp. 712 ◽  
Author(s):  
Xiongfeng Zhou ◽  
Ji’an Duan ◽  
Fan Zhang ◽  
Shunshun Zhong
Keyword(s):  
Tensile Strength ◽  
Laser Welding ◽  
Welding Speed ◽  
Laser Power ◽  
Butt Joint ◽  
Interface Fracture ◽  
Welding Parameters ◽  
Fracture Roughness ◽  
Joint Properties ◽  
5A06 Aluminum Alloy

Laser welding–brazing of 5A06 aluminum to Ti6Al4V titanium in a butt configuration was carried out to discuss the influences of welding parameters on dissimilar joint properties. The effects of laser offset, welding speed, and laser power on the spreading length of the molten aluminum liquid, interface fracture zone width (IFZW), fracture roughness, intermetallic compounds (IMCs) thickness, and tensile strength were also investigated. The microstructure and fracture of the joint were also studied. The results show that the tensile strength of the joint is not only influenced by the thickness and type of IMCs, but also influenced by the spreading ability of the aluminum liquid, the fracture area broken at the Ti/fusing zone (FZ) interface, and the relative area of the brittle and ductile fracture in FZ. A dissimilar butt joint with an IMC thickness of 2.79 μm was obtained by adjusting the laser offset, welding speed, and laser power to 500 μm, 11 mm/s and 1130 W, respectively. The maximum tensile strength of the joint was up to 183 MPa, which is equivalent to 83% of the tensile strength of the 5A06 aluminum alloy.

Tensile Strength of Forged Ti-6Al-4V Welded Joints by Electronic Beam Welding

2011 ◽  
Vol 255-260 ◽  
pp. 132-136
Author(s):  
Hong Yu Qi ◽  
Jian Xie ◽  
Dong Pan ◽  
Shao Lin Li ◽  
Xiao Guang Yang
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Base Metal ◽  
Welded Joints ◽  
Empirical Relationship ◽  
Weld Zone ◽  
Structure Design ◽  
Microstructure And Mechanical Properties ◽  
Welded Structure ◽  
Static Tensile

Forged Ti-6Al-4V welded structure by electronic beam welding (EBW) as integrally bladed disk (blisk) structure in advanced aero-engine has been widely applied. It is necessary to analyze microstructure and mechanical properties of Ti-6Al-4V welded joints by EBW for failure analysis and structure design of blisk. Firstly the microstructure and mechanical properties of forged Ti-6Al-4V welded joints was focused on. Grains in the weld zone become coarse and large gradient organization structure appears in the heat affected zone (HAZ), which presents significant local heterogeneity. Microhardness of the weld zone is about 20% higher than that of the base metal. The size of different region of the welded joints was estimated. Then static tensile test of three different specimens were carried on. Experiment results show that the tensile and yield strength of welded joints are not less than that of the base metal. Finally the empirical relationship between strength and hardness of Ti-6Al-4V alloy is established. Tensile strength of the weld zone and the base metal were estimated. Compared to experiment data, the deviation is 3.56%, 0.097% respectively.

scholarly journals A Study on Vertical Upward Welding of Dissimilar Material and Thickness of Thin Plates Using Novel TIG Welding Process

2019 ◽  
Author(s):  
Ngo Huu Manh ◽  
Nguyen Van Anh ◽  
Murata Akihisa ◽  
Hideno Terasaki
Keyword(s):  
Base Metal ◽  
Heat Input ◽  
Weld Zone ◽  
Welding Process ◽  
Welding Current ◽  
Tig Welding ◽  
Dissimilar Material ◽  
Thin Plates ◽  
Welding Defects ◽  
Welding Position

A study about influence of heat input on welding defects in vertical upward welding position for dissimilar material and thickness using a new variation of TIG welding torch is done with support of advanced inspection methods SEM and EBSD. With vertical upward welding position, control heat input plays an important role to keep the weld stabilization without defects. On the other hand, TIG welding process using a conventional TIG torch (conventional TIG welding process) has low efficiency and it is difficult to control heat input with high accuracy. So, it is considered that using conventional TIG torch is still a challenge for welding thin plates. In this case, a new variation of TIG torch has been developed. This torch used a constricted nozzle to improve plasma arc characteristics. As a result, it can control efficiently the heat input to prevent the excessive or insufficiency for joining thin sheets. For evaluation of welding quality, advanced examination methods SEM and EBSD were applied to directly observe the welding defects. From the results, the formation mechanism of blowhole inside weld zone in case of welding dissimilar material and thickness was discussed. It is pointed out that when sufficient welding current, the change from weld zone to base metal is uniform, no welding defects such as blowhole was seen. However, in case of low welding current, the thinner base metal is insufficient fusion and the change between weld zone and base metal is not uniform. The blowhole was observed at SS400 material side.

scholarly journals Improvement on Mechanical Properties of Submerged Friction Stir Joining of Dissimilar Tailor Welded Aluminum Blanks

2021 ◽  
Vol 2021 ◽  
pp. 1-6
Author(s):  
R. Suryanarayanan ◽  
V. G. Sridhar ◽  
L. Natrayan ◽  
S. Kaliappan ◽  
Anjibabu Merneedi ◽  
...  
Keyword(s):  
Tensile Strength ◽  
Friction Stir Welding ◽  
Mechanical Performance ◽  
Weld Zone ◽  
Tensile Tests ◽  
Welding Parameters ◽  
Negative Effects ◽  
Friction Stir ◽  
Tailor Welded Blanks ◽  
Secondary Precipitates

Friction stir welding is a solid-state welding method that produces joints with superior mechanical and metallurgical properties. However, the negative effects of the thermal cycle during welding dent the mechanical performance of the weld joint. Hence, in this research study, the joining of aluminum tailor welded blanks by friction stir welding is carried out in underwater conditions by varying the welding parameters. The tensile tests revealed that the underwater welded samples showed better results when compared to the air welded samples. Maximum tensile strength of 229.83 MPa was obtained at 1000 rpm, 36 mm/min. The improved tensile strength of the underwater welded samples was credited to the suppression of the precipitation of the secondary precipitates due to the cooling action provided by the water. The lowest hardness of 72 HV was obtained at the edge of the stir zone which indicated the weakest region in the weld zone.

scholarly journals Optimizing the Integrity of Linear Friction Welded Ti2AlNb Alloys

Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 802
Author(s):  
Xi Chen ◽  
Zhao Zhang ◽  
Faqin Xie ◽  
Xiangqing Wu ◽  
Tiejun Ma ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Process Parameters ◽  
Precipitation Hardening ◽  
Weld Zone ◽  
Aging Treatment ◽  
Weld Interface ◽  
Welding Parameters ◽  
Linear Friction ◽  
O Phase

The knowledge of process parameters–weld integrity-aging treatments–tensile property relationship is of great concern for linear friction welded (LFWed) Ti2AlNb-based alloy and requires a systematic characterization. Thus, the Ti2AlNb-based alloy was LFWed under various process parameters and then subjected to different aging treatments. Twelve welding conditions were used to evaluate the weld integrity, showing that impurities and cracks at weld interface can be eliminated under strong welding parameters and the feed rate has the greatest influence on the weld integrity among all process parameters. Relationships among aging temperatures, microstructure evolution, and mechanical properties were investigated. After aging treatment, acicular O phase has precipitated in B2 grains both in the weld zone and thermo-mechanical affected zone (TMAZ). The size of precipitated O phase increases along with the increase of temperature, and the α2 +·O mixtures have finally decomposed into the aggregated acicular O phase. The microhardness and tensile strength of the joints have been enhanced due to the precipitation hardening of O phase and refined grain strengthening after aging treatments.

Sign in / Sign up

Export Citation Format

Share Document