Influence of Nanodispersed Silica on the Physical and Mechanical Properties of Refractory Ceramics

2017 ◽  
Vol 886 ◽  
pp. 19-23
Author(s):  
J.K. Ukibayev ◽  
Sergey M. Fomenko ◽  
E.E. Dilmukhambetov ◽  
Zulkhair A. Mansurov ◽  
Zh. Korkembai

In this paper the contribution of heterocoagulation of silica sols on powder materials to the formation of nanostructured forms of silicon oxide is presented. To a greater extent heterocoagulation is more appeared on the advanced surfaces of refractory particles and clay, and to a lesser extent on the particles of alumina and silica oxide, the surfaces of which contained significantly fewer active centers. Silica sols have positive effect on drying and firing modes of ceramic materials. It was established that the application of silica sol as binder in the preparation of aluminum silicate ceramics allows to reduce the firing temperature to 150-200oC with a simultaneous increasing of strength characteristics.

2005 ◽  
Vol 498-499 ◽  
pp. 381-387
Author(s):  
Sandro Aparecido Baldacim ◽  
Olivério Moreira Macedo Silva ◽  
Claudinei dos Santos ◽  
Cosme Roberto Moreira Silva

The important factor to consider for successful ceramics composites development is the need of matching the whiskers and matrix characteristics, taking into account the chemical compatibility of the sintering aids utilized. The purpose of this work was to analyze and compare use of rare earth concentrate (CTR) and yttrium oxide, as sintering aids, and its influence in the densification and physical/mechanical properties of hot pressed and sintered Si3N4-SiC(w). The CTR powder materials present high yttrium oxide percentage and its production is cheaper than the additives usually used in ceramic materials, such as Y2O3. For physical and mechanical properties evaluation, specific mass, crystalline phases, micrographs analysis, microhardness and fracture toughness were measured, showing similar results between the two sintering aids. Therefore, this study shows the possibility of obtaining low processing cost products with the use of rare earth concentrate. Meanwhile, more characterization steps are necessary for analyzing its behavior at elevated temperatures.


2019 ◽  
Vol 14 (31) ◽  
pp. 188-195
Author(s):  
Ghazi Kamal Saeed

The study included adding antimony oxide to mixtures of coating metal surfaces (Enameling), after it was selected ceramic materials used in the coating metal pieces of the type of steel and cast iron in two layers. The first is called a ground coat and the second is a cover coat.Ceramic materials layer for ground coat have been melted down inplatinum crucible at a temperature of 1200oC to prepare the glassmixture (Frit). It was coated on metals at a temperature of 780oC fortwo minutes, while the second layer was prepared glass mixture(Frit) at a temperature of 1200oC, but was coated at a temperature of760oC for two minutes.Underwent tests crystalline state of powders (Frits) and enameled samples using X-ray diffraction technique and found that the process of powders and ground coat layer is random, while the cover layer included having developed a silicon oxide and titanium oxide phases. It was measured density, coating thickness and Knoop hardness for each layer. As well as practical tests conducted dipping enameled samples in diluted and concentrated sulfuric acid, as well as diluted and concentrated hydrochloric acid for three days at a temperature of 100oC. The samples showed good resistance against these acids. The addition of antimony oxide reduced the presence of bubbles in the coated cast iron and enhancement physical and mechanical properties.


Author(s):  
K. J. Morrissey

Grain boundaries and interfaces play an important role in determining both physical and mechanical properties of polycrystalline materials. To understand how the structure of interfaces can be controlled to optimize properties, it is necessary to understand and be able to predict their crystal chemistry. Transmission electron microscopy (TEM), analytical electron microscopy (AEM,), and high resolution electron microscopy (HREM) are essential tools for the characterization of the different types of interfaces which exist in ceramic systems. The purpose of this paper is to illustrate some specific areas in which understanding interface structure is important. Interfaces in sintered bodies, materials produced through phase transformation and electronic packaging are discussed.


Coatings ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 105
Author(s):  
Seung Hyun Park ◽  
Kyung Eon Kim ◽  
Sang Jeen Hong

Coating the inner surfaces of high-powered plasma processing equipment has become crucial for reducing maintenance costs, process drift, and contaminants. The conventionally preferred alumina (Al2O3) coating has been replaced with yttria (Y2O3) due to the long-standing endurance achieved by fluorine-based etching; however, the continuous increase in radio frequency (RF) power necessitates the use of alternative coating materials to reduce process shift in a series of high-powered semiconductor manufacturing environments. In this study, we investigated the fluorine-based etching resistance of atmospheric pressure-sprayed alumina, yttria, yttrium aluminum garnet (YAG), and yttrium oxyfluoride (YOF). The prepared ceramic-coated samples were directly exposed to silicon oxide etching, and the surfaces of the plasma-exposed samples were characterized by scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray photoelectron spectroscopy. We found that an ideal coating material must demonstrate high plasma-induced structure distortion by the fluorine atom from the radical. For endurance to fluorine-based plasma exposure, the bonding structure with fluoride was shown to be more effective than oxide-based ceramics. Thus, fluoride-based ceramic materials can be promising candidates for chamber coating materials.


2020 ◽  
Vol 992 ◽  
pp. 253-258
Author(s):  
M.P. Lebedev ◽  
V.N. Tagrov ◽  
E.S. Lukin

The article deals with the manufacture of modern structural ceramic materials from clay and loam deposits of the Republic of Sakha (Yakutia). The importance and relevance of the development of the production of building materials from local raw materials is emphasized, since this will certainly affect the effectiveness of the construction complex as a whole. The successful development of the construction complex is capable of not only stimulating growth in all sectors of the economy, but also contributes to solving the most pressing social problems. Today, Yakutia has huge reserves of mineral raw materials for the production of a wide range of building materials and products. Of practical interest are wall materials made from clay soils. Given the features of the region’s raw material base, this work focuses on additional processing of traditional material. Controlling the complex physicochemical and structural-mechanical transformations that occur during heat treatment, a methodology has been developed for creating a composite material that will allow competitive innovative materials with enhanced strength properties to be produced with a reinforcing element with a glassy phase matrix of mullite crystals. The fabricated samples have a wide range of physical and mechanical properties and allow using it as a high-quality structural building ceramics, as well as industrial floor technical tile.


FLORESTA ◽  
2005 ◽  
Vol 35 (1) ◽  
Author(s):  
Teresa María Suirezs

Este trabajo tuvo por objetivo, estudiar el comportamiento de las propiedades físicas y mecánicas de la madera de Pinus taeda L. impregnada por vacío-presión con preservador CCA (CrO3; CuO; As2O5) con tres retenciones, 5, 10 y 15 kg/m3. El proceso de impregnado se realizó, por el método Burnett, aplicándose presión y vacío de 7 kg/m2 y – 0,5 kg/m2 respectivamente. Los ensayos de las propiedades físicas y mecánicas se determinaron según lo establecen, las Normas técnicas IRAM (Instituto Argentino de Racionalización de Materiales), ASTM (American Society for Testing and Materials) y DIN (Deutsche Industrie Norm). Las propiedades físicas como ser los pesos específicos aparentes no son afectadas por las retenciones de CCA en la madera. Las contracciones tanto en el sentido tangencial como radial en las maderas impregnadas son menores. Las propiedades mecánicas de resistencia a la flexión estática, compresión paralela a las fibras, tracción perpendicular a las fibras, disminuyen levemente sus valores promedios con respecto a la madera sin impregnar, pero estas diferencias no son estadísticamente significativas, para 95 % de confianza. La impregnación ha producido un efecto positivo en la dureza Janka transversal y en el corte paralelo a las fibras tangencial siendo estas diferencias estadísticamente significativas. Behaviour of the wood of Pinus taeda impregnated with Chrome, Copper, Arsenic (CCA) Abstract The physical and mechanical properties of the wood of Pinus taeda L. without impregnating and impregnating by empty - pressure with preserving CCA (Chrome, Copper, Arsenic) with three retentions, 5, 10 and 15 kg/m3 have been determined and analysed. The impregnation was accomplished in an autoclave applying the Burnett method. The physical and mechanical properties were determined according to the following technical Procedures; IRAM (Argentine Institute for Rationalization of materials), ASTM (American Society for Testing and Material) and DIN (Deutsche Industrie Norm). The results indicate that the specific weights of samples containing different percentages of humidity was not affected by the retentions of CCA in the wood. The shrinkage both in the tangential and radial directions in the impregnated samples were smaller in the impregnated sample. The mechanical resistance to statics flexion, compression parallel to the fibers, traction perpendicular to the fibers, hardness tangential and radial Janka and paralell radial cut, do not show statistically meaningful differences between impregnated and not impregnated samples; however the treatment has produced a positive effect in the hardness transverse Janka and in the parallel cut to the tangential fibers.


2020 ◽  
Vol 10 (10) ◽  
pp. 3515
Author(s):  
Olga V. Suvorova ◽  
Ekaterina A. Selivanova ◽  
Julia A. Mikhailova ◽  
Vladimir A. Masloboev ◽  
Dmitriy V. Makarov

The use of mining and metallurgical waste for the production of building supplies reduces the burden on the environment and serves the sustainable development of the region’s industry at the same time. Russia has substantiated the possibility of producing ceramic construction materials of compression molding from a unique mixture of substances based on waste slag of copper–nickel productions, tailings of enrichment of apatite–nepheline ores, and ferruginous quartzites of enterprises of the Murmansk region. The effect of forming pressure (20, 50, and 100 MPa) on the properties of ceramic materials was studied. It is shown that an increase in molding pressure leads to an increase in the physical and mechanical properties of ceramic materials and to a decrease in fire shrinkage and water absorption. The use of a forming pressure of 100 MPa and a firing temperature of 1050 °C makes it possible to obtain a wall clinker brick; at a firing temperature of 1100 °C and a forming pressure of 20–100 MPa, a road clinker brick can be produced. Ceramic samples with frost resistance of more than 200 cycles were received.


2020 ◽  
Vol 1011 ◽  
pp. 151-157
Author(s):  
Sergey Khutorskoy ◽  
Denis Emelyanov ◽  
Alexander Matvievsky ◽  
Vasiliy Smirnov

The study results of the calcareous composites made with the use of activated mixing water are presented. Quicklime and slaked lime are used as lime binders. The mixing water was activated by the electric current and magnetic field in various modes. The effect of water activation on the physical and mechanical properties of slaked and quicklime composites and the resistance to the effects of the biological environment are studied. The water for mixing electromagnetic treatment effectiveness analysis is presented. The increase in the density of materials based on lime, trapped in activated water using ultrasound tests is proven. It was found that the mixing water activation affects the structure formation of composites and, under certain activation conditions, leads to an increase in such physical and mechanical parameters as strength and hardness. The positive effect of the mixing water activation on the lime-based materials’ resistance to microbial growth has been established, and the decrease in the growth of composites based on quicklime and slaked lime has been proved.


2018 ◽  
Vol 284 ◽  
pp. 893-898
Author(s):  
Andrey Yu. Stolboushkin ◽  
A.I. Ivanov ◽  
O.A. Fomina

Studies on structure, phase composition and properties of ceramic wall materials with a glass-crystalline framework from dispersed silica-rich rocks are described. The results of chemical, mineralogical and granulometric compositions of tripolite and granulated foam-glass crystalline material (GFGCM) are presented. The dependence of physical and mechanical properties of cellular ceramic materials on GFGCM content in the composition in the amount from 5 to 75% is determined. Test samples of cellular ceramic materials with dimensions 250 × 120 × 65 mm, having a compressive strength 16.2-20.8 MPa, water absorption 7.1-7.9 % and an average density 0.99-1.32 g/m3 were produced at the factory. At the macroscale level the cellular structure of the ceramic material consists of closed pores with a vitrified inner surface pore, glass-crystalline outer shell of the pores and solid phase of the framework walls. It was established that after firing in the temperature range 850-900 °C the walls of the framework are represented by quartz, feldspar and hematite, a pronounced halo is indicating a significant amount of glass phase.


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