Medium-Fraction Materials for Processing of Coal-Thread Waste Drains for the Production of Wall Ceramics

2018 ◽  
Vol 931 ◽  
pp. 532-536 ◽  
Author(s):  
Khungianos S. Yavruyan ◽  
Vladimir D. Kotlyar ◽  
Evgeny S. Gaishun
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Fractional Composition ◽  
Mineralogical Composition ◽  
General Characteristic ◽  
Technological Properties ◽  
Petrographic Composition ◽  
Fine Grained ◽  
Polyfunctional Additive ◽  
Preliminary Classification

The general characteristic of products of processing of waste heaps is given. Their characteristics by fractional composition are proposed: large-fractional, with grains from 2 to 150 mm in size, medium-fractional with a grain size of 0.5 to 2 mm, and fine-grained with a grain size of 0 to 0.5 mm. The results of work on the study of the chemical-mineralogical composition and physico-mechanical properties of the medium-fractionation products of the waste heaps processing with reference to the production of various wall ceramics products are presented. Their role is shown as a polyfunctional additive when introduced into ceramic masses and affects the properties of finished products. A preliminary classification according to the amount of coal component, mineralogical and petrographic composition, technological properties is proposed. The feasibility of their application in the production of wall ceramics with a reduced cost is given.

scholarly journals Influence of Steel Grain Size on Residual Stress in Grinding Processing

2010 ◽  
Vol 638-642 ◽  
pp. 2389-2394 ◽  
Author(s):  
Masahide Gotoh ◽  
Katsuhiro Seki ◽  
M. Shozu ◽  
Hajime Hirose ◽  
Toshihiko Sasaki
Keyword(s):  
Mechanical Properties ◽  
Residual Stress ◽  
Grain Size ◽  
Stress State ◽  
Mechanical Grinding ◽  
Fine Grained ◽  
Residual Stress State ◽  
Analysis Methods ◽  
Average Grain Size ◽  
Fine Grained Steels

The fine-grained rolling steels NFG600 and the conventional usual rolling steels SM490 were processed by sand paper polishing and mechanical grinding to compare the residual stress generated after processing. The average grain size of NFG600 and SM490 is 3 μm and 15μm respectively. Therefore improvement of mechanical properties for such fine-grained steels is expected, it is important to understand the residual stress state of new fine-grained materials with processing. In this study, multi axial stresses of two kinds of specimens after polishing and grinding were measured by three kinds of analysis methods including cos-ψ method. As a result, as for σ33, the stress of NFG was compression, though that of SM490 was tension.

Grain Refinement and Texture Evolution in AZ31 Alloy during ECAP Process and Their Effects on Mechanical Properties

2005 ◽  
Vol 475-479 ◽  
pp. 549-554 ◽  
Author(s):  
H.S. Kim ◽  
Hyo Tae Jeong ◽  
Ha Guk Jeong ◽  
Woo Jin Kim
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Grain Refinement ◽  
Texture Evolution ◽  
Az31 Alloy ◽  
Mg Alloys ◽  
Fine Grained ◽  
Ecap Process ◽  
Texture Modification ◽  
Similar Texture

The softening of fine-grained ECAPed AZ31 Mg alloys could be ascribed to the texture modification during ECAP. Lower ECAP temperature is more effective in refining the microstructure. The strength of the ECAPed AZ 31 Mg alloys increased with decrease in grain size when they have similar texture.

scholarly journals Recycling Construction and Demolition Residues in Clay Bricks

2021 ◽  
Vol 11 (19) ◽  
pp. 8918
Author(s):  
Chiara Zanelli ◽  
Elena Marrocchino ◽  
Guia Guarini ◽  
Alice Toffano ◽  
Carmela Vaccaro ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Environmental Impact ◽  
Construction Industry ◽  
Mineralogical Composition ◽  
Processing Plant ◽  
Fine Grained ◽  
Technical Performance ◽  
Clay Bricks ◽  
Compositional Properties

In recent years, the management of construction and demolition residues (CDRs) has become a major challenge for the construction industry due to the increasing volume of waste produced and its associated environmental impact. The aim of this article is to assess the effect of fine-grained fractions (<0.125 mm–0.6–0.125 mm) of construction and demolition residues, obtained by industrial sorting in a CDR processing plant in Rovigo (Italy), on the technological behavior and technical performance of clay bricks. Simulating the brickmaking process on a laboratory scale, it was appraised whether the CDR additions determined any change in the main properties of both fired and unfired bricks, taking a CDR-free brick body as a reference. The results indicated that the use of CDR is technologically feasible. It is possible to obtain, through proper crushing and sorting operations, grain-sized fractions with quite homogenous chemical and mineralogical composition. The residues did affect the compositional properties, porosity and water absorption of the clay bricks. Nevertheless, the characterization of the residual-added semi-finished and fired products highlighted their good technological and mechanical properties, which allowed them to provide performances similar to those of standard bricks manufactured with raw natural materials.

Effect of alloy grain size on oxidation resistance of silica-coated stainless steel

1994 ◽  
Vol 52 ◽  
pp. 676-677
Author(s):  
C. S. McDowell ◽  
S. N. Basu
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Stainless Steel ◽  
Oxidation Resistance ◽  
Powder Processing ◽  
Hot Isostatic Pressing ◽  
Silica Coating ◽  
Austenitic Steels ◽  
Coarse Grained ◽  
Fine Grained

Oxidation resistance of stainless steels, which rely on the formation of a Cr2O3 (chromia) scale, can be further improved through minor alloying additions such as Al or Si, or by application of coatings to the exposed surfaces. Although, additions of Si to austenitic steels have demonstrated an improvement in oxidation resistance, high Si contents can be detrimental to the mechanical properties of these alloys. The application of a silica coating on the surface of the stainless steel provides improved oxidation resistance without detrimental effects on the mechanical properties. This study examines the effect of the grain size of the stainless steel on the effectiveness of a silica coating as an oxidation barrier.Fully austenitic stainless steel of composition Fe-18(wt%)Cr-20Ni-1.5Mn was produced in both coarsegrained and fine-grained form. The coarse-grained alloy, with a grain size of approximately 100 μm, was produced by casting and hot rolling. The fine-grained alloy, with a grain size of approximately 5 μm, was produced by rapid solidification powder processing, followed by consolidated by hot isostatic pressing and swaging.

Impact of radial-shear rolling on the microstructure and mechanical properties of 08Х18Н10Т stainless austenitic steel

2020 ◽  
Vol 76 (2) ◽  
pp. 162-168
Author(s):  
A. B. Naizabekov ◽  
S. N. Lezhnev ◽  
E. A. Panin ◽  
A. S. Arbuz
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Austenitic Steel ◽  
Ultrafine Grain ◽  
Simultaneous Increase ◽  
Surface Zone ◽  
Gradient Structure ◽  
Fine Grained ◽  
Radial Shear Rolling ◽  
Stainless Austenitic Steel

Grinding of a structural material microstructure to an ultrafine grain state is a way to increase the strength of it. Intensive plastic deformation is the most perspective method of obtaining ultrafine grain materials. However, with the simultaneous increase in strength properties in ultrafine materials, there is an inevitable decrease in its plastic properties; they are becoming fragile and subject to failure during elongation. The use of metal materials with a gradient structure, having course grain size in the central part of the billet and decreasing to ultrafine grain size at the surface, is an effective way to solve the problem of increasing the plasticity of the metal products in general. Possibilities of forming an ultra-fine grained gradient structure in 08X18N10T stainless austenitic steel by using radial-shear rolling studied. The results of the research showed that the ultra-fine grained structure in the radial-shear rolling rod formed on the mill extends from its surface to a depth of at least a quarter of the radius of the rod. The transition zone is in the region between 0.5R and 0.25R of the bar section. Due to the structural heterogeneity of the cross-section of the bar, there is a smooth drop in the micro-hardness from the surface zone of the bar to its central zone by 10.2 %. All this testifies to the gradient character of the structure formed in the bars of 08X18N10T steel during shaping by radial-shear rolling. Studies of the mechanical properties of the deformed bars of 08X18N10T stainless austenitic steel showed that they monotonously change depending on the number of passes. After 7 passes the strength increased almost 2 times to a value of 1073 MPa, and the elongation, which is one of the indicators of the plasticity of the material, was also reduced by 2 times, reaching 21% from the original value of 40%. The results showed a possibility to obtain the gradient structure with increased level of mechanical properties by radial-shear rolling of long billets of 08Х18Н10Т austenitic stainless steel.

Effect of Grain Size on Mechanical Properties of Dual Phase Steels Composed of Ferrite and Martensite

MRS Advances ◽  
2016 ◽  
Vol 1 (12) ◽  
pp. 811-816 ◽  
Author(s):  
Myeong-heom Park ◽  
Akinobu Shibata ◽  
Nobuhiro Tsuji
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Grain Size ◽  
Tensile Test ◽  
Coarse Grained ◽  
Dual Phase ◽  
Fine Grained ◽  
Grain Sizes ◽  
Dp Structure ◽  
Dp Steels

ABSTRACTIt is well-known that dual phase (DP) steels composed of ferrite and martensite have good ductility and plasticity as well as high strength. Due to their excellent mechanical properties, DP steels are widely used in the industrial field. The mechanical properties of DP steels strongly depend on several factors such as fraction, distribution and grain size of each phase. In this study, the grain size effect on mechanical properties of DP steels was investigated. In order to obtain DP structures with different grain sizes, intercritical heat treatment in ferrite + austenite two-phase region was carried out for ferrite-pearlite structures having coarse and fine ferrite grain sizes. These ferrite-pearlite structures with coarse and fine grains were fabricated by two types of heat treatments; austenitizing heat treatment and repetitive heat treatment. Ferrite grain sizes of the specimens heat-treated by austenitizing and repetitive heat treatment were 47.5 µm (coarse grain) and 4.5 µm (fine grain), respectively. The ferrite grain sizes in the final DP structures fabricated from the coarse-grained and fine-grained ferrite-pearlite structures were 58.3 µm and 4.1µm, respectively. The mechanical behavior of the DP structures with different grain sizes was evaluated by an uniaxial tensile test at room temperature. The local strain distribution in the specimens during tensile test was obtained by a digital image correlation (DIC) technique. Results of the tensile test showed that the fine-grained DP structure had higher strength and larger elongation than the coarse-grained DP structure. It was found by the DIC analysis that the fine-grained DP structure showed homogeneous deformation compared with the coarse-grained DP structure.

Effect of Cooling Condition on Microstructure and Mechanical Properties in Large Line Energy Welded Joints of Ultra-Fine Grained Steel

2011 ◽  
Vol 189-193 ◽  
pp. 3345-3350 ◽  
Author(s):  
Hong Yun Zhao ◽  
Li Zhou ◽  
Bo Chen ◽  
Guo Dong Wang
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Heat Affected Zone ◽  
Welded Joints ◽  
Cooling Condition ◽  
Water Cooling ◽  
Line Energy ◽  
Fine Grained ◽  
Heavy Plate ◽  
Microstructure And Mechanical Properties

The medium and heavy plate of 800 MPa grade ultra-fine grained steel was welded by CO2 gas shielded welding using large line energy. The effect of cooling condition on microstructure and mechanical properties of welded joints was investigated. The results showed that the cases about significant grain size increasing and strength decreasing do exist in the heat affected zone of large line energy welded joints of 800 MPa grade ultra-fine grained steel. Grain growth and softening in the heat affected zone could be suppressed effectively by water cooling in the course of welding. The mechanical properties of welded joints could be significantly increased by water cooling, and the process of CO2 gas shielded welding under water cooling is practical for joining ultra-fine grained steel using large line energy.

scholarly journals Effect of Multidirectional Forging on the Grain Structure and Mechanical Properties of the Al–Mg–Mn Alloy

Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2166 ◽  
Author(s):  
Mikhail Kishchik ◽  
Anastasia Mikhaylovskaya ◽  
Anton Kotov ◽  
Ahmed Mosleh ◽  
Waheed AbuShanab ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Thermomechanical Treatment ◽  
Strain Range ◽  
Grain Structure ◽  
Near Surface ◽  
Fine Grained ◽  
Multidirectional Forging ◽  
Cumulative Strain ◽  
Mean Grain Size

The effect of isothermal multidirectional forging (IMF) on the microstructure evolution of a conventional Al–Mg-based alloy was studied in the strain range of 1.5 to 6.0, and in the temperature range of 200 to 500 °C. A mean grain size in the near-surface layer decreased with increasing cumulative strain after IMF at 400 °C and 500 °C; the grain structure was inhomogeneous, and consisted of coarse and fine recrystallized grains. There was no evidence of recrystallization when the micro-shear bands were observed after IMF at 200 and 300 °C. Thermomechanical treatment, including IMF followed by 50% cold rolling and annealing at 450 °C for 30 min, produced a homogeneous equiaxed grain structure with a mean grain size of 5 µm. As a result, the fine-grained sheets exhibited a yield strength and an elongation to failure 30% higher than that of the sheets processed with simple thermomechanical treatment. The IMF technique can be successfully used to produce fine-grained materials with improved mechanical properties.

scholarly journals Effect of ECAP on the Microstructure and Mechanical Properties of a Rolled Mg-2Y-0.6Nd-0.6Zr Magnesium Alloy

Crystals ◽  
2019 ◽  
Vol 9 (11) ◽  
pp. 586 ◽  
Author(s):  
Shi ◽  
Li ◽  
Hu ◽  
Tan ◽  
Zhang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Room Temperature ◽  
High Strength ◽  
Electron Backscattered Diffraction ◽  
Bar Rolling ◽  
Fine Grained ◽  
Angular Pressing ◽  
Microstructure And Mechanical Properties ◽  
Average Grain Size

A fine-grained Mg-2Y-0.6Nd-0.6Zr alloy was processed by bar-rolling and equal-channel angular pressing (ECAP). The effect of ECAP on the microstructure and mechanical properties of rolled Mg-2Y-0.6Nd-0.6Zr alloy was investigated by optical microscopy, scanning electron microscopy, electron backscattered diffraction and a room temperature tensile test. The results show that the Mg-2Y-0.6Nd-0.6Zr alloy obtained high strength and poor plasticity after rolling. As the number of ECAP passes increased, the grain size of the alloy gradually reduced and the texture of the basal plane gradually weakened. The ultimate tensile strength of the alloy first increased and then decreased, the yield strength gradually decreased, and the plasticity continuously increased. After four passes of ECAP, the average grain size decreased from 11.2 µm to 1.87 µm, and the alloy obtained excellent comprehensive mechanical properties. Its strength was slightly reduced compared to the as-rolled alloy, but the plasticity was greatly increased.

The Influence of Hydrostatic Extrusion on the Microstructure of 6082 Aluminium Alloy

2006 ◽  
Vol 114 ◽  
pp. 145-150 ◽  
Author(s):  
Pawel Widlicki ◽  
Halina Garbacz ◽  
Małgorzata Lewandowska ◽  
Wacław Pachla ◽  
Mariusz Kulczyk ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Grain Size ◽  
Tensile Strength ◽  
Severe Plastic Deformation ◽  
Light Microscopy ◽  
Aluminium Alloy ◽  
Extrusion Process ◽  
Hydrostatic Extrusion ◽  
Fine Grained

Hydrostatic extrusion can be viewed as one of the methods of Severe Plastic Deformation, SPD, for the fabrication of ultra-fine grained alloys which causes a significant increase in the mechanical properties such as tensile strength and hardness. In the present study the microstructure of 6082 aluminium alloy after hydrostatic extrusion was investigated. Hydroextrusion was performed in three steps with accumulated true strains of 1.34, 2.73 and 3.74 respectively. Microstructural observations were carried out using SEM, TEM and light microscopy. Grain and inclusion sizes, shapes and distribution were investigated in the HE processed samples. The study has shown that the hydrostatic extrusion process results in a profound refinement of both the grain size and the inclusions in 6082 aluminium alloy.

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